LKB 265 Valid from Serial NO 523 XXX--XXXXLKB 320 Valid from Serial NO 521 XXX--XXXX

455 466 -- 001 99.09.29

LKB 265LKB 320

101103105107109111102021110025108024042106023061104022041100020040060001

BruksanvisningBrugsanvisningBruksanvisningKäyttöohjeetInstruction manualBetriebsanweisung

Manuel d’instructionsGebruiksaanwijzingInstrucciones de usoIstruzioni per l’usoManual de instruçõesÏäçãßåò ÷ñÞóåùò

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Rätt till ändring av specifikationer utan avisering förbehålles.Ret til ændring af specifikationer uden varsel forbeholdes.Rett til å endre spesifikasjoner uten varsel forbeholdes.Oikeudet muutoksiin pidätetään.Rights reserved to alter specifications without notice.Änderungen vorbehalten.Sous réserve de modifications sans avis préalable.Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.Reservado el derecho de cambiar las especificaciones sin previo aviso.Specifiche senza preavviso.Reservamo--nos o direito de alterar as especificações sem aviso prévio.Äéáôçñåßôáé ôï äéêáßùìá ôñïðïðïßçóçò ðñïäéáãñáöþí ×ùñßò ðñïåéäïðïßçóç.

SVENSKA 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DANSK 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NORSK 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SUOMI 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGLISH 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DEUTSCH 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRANÇAIS 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NEDERLANDS 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ESPAÑOL 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ITALIANO 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PORTUGUÊS 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ÅËËÇÍÉÊÁ 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Schema -- Skema -- Skjema -- Johdotuskaavio -- Diagram --Schaltplan -- Schéma -- Esquema -- Esquema --ÄéÜôáîåéò áýíäåóçò 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reservdelsförteckning -- Reservedelsfortegnelse --Reservedeloversikt -- Varaosaluettelo -- Spare parts list --Ersatzteilverzeichnis -- Liste de pièces détachées --Reserveonderdelenlijst -- Lista de repuestos -- Esercizio --Lista de peças de reposição -- Ðßíáêáò áíôáëëáêôéêþí 103. . . .

ENGLISH

TOCe -- 35 --

1 DIRECTIVE 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SAFETY 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 INTRODUCTION 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 TECHNICAL DATA: LKB 265 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2 TECHNICAL DATA: LKB 320 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 INSTALLATION 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1 Mains supply 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2 Assembly of components 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.3 Electrical installation 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.4 TECHNICAL DESCRIPTION 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 MAINTENANCE 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 ORDERING OF SPARE PARTS 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 ACCESSORIES 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DIAGRAM 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPARE PARTS LIST 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1 DIRECTIVE

DECLARATION OF CONFORMITYEsab Welding Equipment AB, 695 81 Laxå, Sweden, gives its unreserved guaranteethat welding power source LKB 265/320 from serial number 523/521 complies withstandard EN 60974--1, in accordance with the requirements of directive (73/23/EEA)and addendum (93/68/EEA).--------------------------------------------------------------------------------------------------------------------------------------

Paul KarlssonManaging DirectorEsab Welding Equipment AB695 81 LAXÅSWEDEN Tel: + 46 584 81000 Fax: + 46 584 12336

Laxå 95--11--10

2 SAFETY

WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BEBASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can killS Install and earth the welding unit in accordance with applicable standards.S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.S Insulate yourself from earth and the workpiece.S Ensure your working stance is safe.FUMES AND GASES -- Can be dangerous to healthS Keep your head out of the fumes.S Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and

the general area.ARC RAYS -- Can injure eyes and burn skin.S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.S Protect bystanders with suitable screens or curtains.

FIRE HAZARDS Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.NOISE -- Excessive noise can damage hearingS Protect your ears. Use ear defenders or other hearing protection.S Warn bystanders of the risk.MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

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3 INTRODUCTION

LKB 265 and LKB 320 are step controlled power sources in a compact design, in-tended for welding with solid steel, stainless steel or aluminium wire as well as tubu-lar wire with or without shielding gas.

The possibility of welding with homogeneous wire/shielding gas and welding withgasless tubular wire is obtained by switching the + and -- connections on the switch-ing terminal above the wire feed unit.

3.1 TECHNICAL DATA: LKB 265

Standard delivery:Power source equipped with spot welding function and adjustable burnback time.Integrated wire feed mechanism with feed roller for solid wire, diameter 0.8, and 1.0.Welding torch PSF 250 4.5 m.Return cable 4.5 m with return clamp.Mains cable 3 m and gas hose.

Includes: Handle, (fitted with 2 screws,) gas cylinder shelf (fitted with 2 screws).

Voltage 400--415 V, 3 50 Hz 230/400--415/500V350Hz230/440--460V, 360Hz

Permissible load at100% duty cycle 150 A/22 V 150 A/22 V

60 % duty cycle 190 A/24 V 190 A/24 V

30 % duty cycle 265 A/27 V 265 A/27 V

Setting range (DC) 30A/15V--265A/27V 30A/15V--265A/27V

Open circuit voltage 15--38 V 15--38 V

Open circuit power 50 W 50 W

Efficiency 0.69 0.69

Power factor 0.97 0.97

Control voltage 42 V, 50/60 Hz 42 V, 50/60 Hz

Dimensions lxwxh 770x520x620 770x520x620

Weight 92 kg 92 kg

Enclosure class IP 23 IP 23

Application classification

LKB 265 comply with the requirements of IEC 974--1.

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3.2 TECHNICAL DATA: LKB 320

Standard delivery:Power source equipped with switch for 2/4 step trigger action with gas pre--flow andgas post--flow in the 4 step mode and adjustable burnback time.Integrated wire feed mechanism with feed roller for solid wire, diameter 1.0, and 1.2.Welding torch PSF 315 4.5 m.Return cable 4.5 m with return clamps.Mains cable 5 m and gas hose.

Includes: Handle, (fitted with 2 screws,) gas cylinder shelf (fitted with 2 screws).

Voltage 400--415 V, 3 50 Hz 230/400--415/500V350Hz230/440--460V, 360Hz

Permissible load at100% duty cycle 195 A/24 V 195 A/24 V

60 % duty cycle 250 A/27 V 250 A/27 V

30 % duty cycle 320 A/30 V 320 A/30 V

Setting range (DC) 40A/16(14)V--320A/30V 40A/16(14)V--320A/30V

Open circuit voltage 16--40 V 16--40 V

Open circuit power 52 W 52 W

Efficiency 0.71 0.71

Power factor 0.97 0.97

Control voltage 42 V, 50/60 Hz 42 V, 50/60 Hz

Dimensions lxwxh 770x520x620 770x520x620

Weight 112 kg 112 kg

Enclosure class IP 23 IP 23

Application classification

LKB 320 comply with the requirements of IEC 974--1.

The IP code indicates the enclosure class, i.e. the degree of protection against pene-tration by solid objects and water.

Equipment marked IP 23 is designed for in-- and outdoor use.

The symbol indicates that the power source is designed for use in areas wherethere is an increased electrical hazard.

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4 INSTALLATION

WARNINGThis product is intended for industrial use. In a domestic environment this prod-uct may cause radio interference. It is the users responsibility to take adequateprecautions.

Installation must be carried out by a qualified electrician.Connect the power supply lead using the appropriate fuse in conformance with localregulations.Cable areas acc. to Swedish regulations.Make sure the welding rectifier is not covered or positioned so that cooling is ob-structed.

4.1 Mains supply

LKB 265 3 50 Hz 3 50 Hz 3 50 Hz 3 60 Hz 3 60 Hz

Voltage V 230 400/415 500 230 450

Current A 100% 13 7 5 11 7

60% 18 9 8 18 9

30% 27 16 13 27 16

Mains lead rating mmΟ 4 x 2.5 4 x 1.5 4 x 1.5 4 x 2.5 4 x 1.5

Fuse slow A 20 16 16 20 16

LKB 320 3 50 Hz 3 50 Hz 3 50 Hz 3 60 Hz 3 60 Hz

Voltage V 230 400/415 500 230 450

Current A 100% 16 9 7 16 8

60% 24 14 11 23 12

30% 35 20 17 34 18

Mains lead rating mmΟ 4 x 4 4 x 2.5 4 x 2.5 4 x 4 4 x 2.5

Fuse slow A 20 16 16 20 16

IMPORTANT!To prevent the reel sliding off the hub: Lock the reel in placeby turning the red knob as shown on the warning label atta-ched next to the hub.

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4.2 Assembly of components

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4.3 Electrical installation

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230V 50/60 Hz

LKB265 2,5 mm@LKB320 4 mm@

400--415V 3~50 Hz

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01

230V440--460V500V

TC1

XT2

Solid wireTube wire

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4.4 TECHNICAL DESCRIPTION

The power sources can be equipped with instrument to display the current and volt-age.The instruments have a hold function and can be calibrated.A thermal cut--out prevents overheating.Resetting takes place automatically whenthe power source has cooled.

S A -- Space for digital meters (optional)S B -- Voltage selector, 10--stepS C -- Voltage selector , 4--stepS D -- Main switch, on/offS E -- Mains indicator lampS F -- Thermal overload warning lamp, lights up in case of overheatingS G -- Welding torch connectionS H -- Potentiometer (wire feed)S J -- Inductance connectionS K -- Potentiometer (spot welding)

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5 MAINTENANCE

Regularly maintenance is important for reliable and safe operations.

S Blow down the power source with dry, compressed air at a low pressure.S Cleaning and replacement of the wire feed mechanism’s wear parts should take

place periodically to ensure trouble free wire feed.Note that an excessive pressure setting can result in abnormal wear on the pres-sure roller, feed roller and wire liner.

S Blow clean the wire liner regularly and clean the gas nozzle.

WARNING!Rotating parts can cause injury, takegreat care.

6 ORDERING OF SPARE PARTS

A service manual and list of spare parts can be ordered through your nearest ESABrepresentative, see the last page of this booklet.When ordering spare parts please specify the machine model, serial number and thedesignation and order numbers of parts as shown in the list of spare parts. This sim-plifies dispatch and ensures correct delivery.

7 ACCESSORIES

1 Meter glass 455 172--0012 Meter kit 456 008--8803 Transformer kit 456 010--880

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1

2

3

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