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Lubricated Rotary Screw Air Compressors
Reliable
Quiet
Energy efficient
Small footprint Easy to maintain
Constant Speed and Variable Speed Drives18-75 kW 25-100 Horsepower
S -energy ®
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Sullair Leadership
Since 1965, Sullair has been
recognized around the world as an
innovator and a leader in rotary screw
compression and vacuum technology.
For more than 40 years, Sullair has
designed and manufactured its own
rotors and air end assemblies at the
corporate headquarters in Michigan
City, Indiana.
The award-winning rotary screw
design sets the industry standards
and delivers the quality and reliability
one expects from a leader.
SullairTechnology
Utilizing the most modern
technologies, equipment and
advanced manufacturing techniques,
Sullair designs, manufactures,
assembles, and tests the most
innovative compressed air and
vacuum products in the industry.
Sullair products are known around the
world for their universally applicable
design, outstanding craftsmanship
and superior quality.
Sullair’s Statistical Process Control
Sullair’s Statistical Process Control
(SPC) system monitors rotor quality
standards to assure consistent
compressor and vacuum performance.
Sullair’s Commitment to Innovation
Underlying Sullair’s leadership is a
dedication to excellence and a
commitment to innovation. Sullair is
constantly exploring new ideas and
seeking new ways to meet industry’s
need for increasingly energy efficient
compressed air and vacuum solutions.
Sullair Capabilities
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Sullair Stationary Air Power Systems
Air Compressor Life Cycle Costs
According to Best Practices for
Compressed Air Systems ,
Compressed Air Challenge, Second
Edition, 2007, energy costs now
represent 82% of the total operating
expenses. Energy savings from Sullair
S -energy ® compressors can
significantly reduce life cycle costs.
The Sullair S -energy ® compressors
significantly reduce operating andenergy costs over the entire
compressor life cycle. Contributing to
the energy savings are:
• Sullair’s proven air end with the low
restriction inlet valve
• High efficiency fan
• Low pressure drop air-fluid
separation system to prevent energy
loss
Sullair designs deliver cost savings for
the life of the product. Improved air
filtration translates into:
• Extended separator life
• Improved fluid filter life
• Less lubricant contamination
To reduce fluid disposal costs, we
offer our biodegradable Sullube®
8000-hour fluid, or 24KT™, a long-life
fluid that never needs changing.
Sullair Reduces Your Life-Cycle Costs
Equipment
Maintenance
Electricity
Sullair offers total compressed air
systems to help compressed air users
reduce energy costs and improve
productivity by analyzing, managingand controlling their compressed
air systems.
Sullair’s air systems include: plant air
audits, energy efficient products,
compressed air system controls,
equipment to monitor and managesystems, air distribution products,
and after-purchase support.
Each component of the system is
carefully matched for capacity and
pressure to provide maximum
performance and energy efficiency.A total Sullair system provides the
user with an air quality guarantee.
The Sullair Stationary Air Power System
This System includes:
• rotary screw compressor
• wet storage
• refrigerated dryer
• filters to meet your requirement• dry storage
• flow controller
• drains
• oil/water separator
• ethernet-based eConnect™ to
monitor and control the entire
system
O W S - 2 1 0
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These Sullair compressors providemore performance and efficiency than
any other compressors in this
horsepower range and set newstandards in virtually every category.
Standard Features
• Low restriction inlet valve for better
cfm performance
• Low life cycle costs including long-life bearings, rotors, and
consumable parts
• Less than 1 ppm fluid carryover
• Excellent motor cooling design
characteristics for longer motor life• Sequencing standard
• NEMA 4 standard
• WS microprocessor standard
• Smallest footprint in its class
• Quietest in its class, as low as
67 dBA
• 12 unique serviceability features
• Environmental, health, and safety
design features
• Sullube®—8000-hour,non-varnishing, biodegradable
compressor fluid
• Optimalair™ air filter provides
10 times better filtration than otherfilters
Quiet Design
This Sullair S -energy ® Seriesincorporates many design features to
reduce the noise of the machine:
• Air end, motor, and receiver tank
are mounted on rubber isolators
• Insulated intake and exhaustlouvers
• Low-noise fan
In fact, these compressors are soquiet they can be installed anywhere
in your facility.
The Smallest Footprint in Its Class
These Sullair S -energy ® Seriescompressors meet the need for asmaller footprint.
• More compact than any similar
compressor on the market
• All the maintenance is performedfrom one side, reducing the amount
of clearance and floor space
typically required
Options
• Choice of air- or water-cooled*
• 24KT™ 10-year air end warranty
• Cold weather package
• Weather hood
• Total package filtration
• Other motors and starters
• Heat recovery
*Water-cooled available on 40-100 hp
Features and Benefits That Set Sullair Apart
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The Sullair Compressors with Provide:
• Excellent energy savings
• Relief from potential peak demand charges
• Possible utility company rebate• DC link choke or 3% line reactor included
(model/voltage specific)
• Stable system pressure
• Consistent product quality
• Reduced system air leaks
• Reduced storage requirements
• Flexibility for future growth
• Lowest 5-year life cycle cost
Your Compressed Air System Can ImproveYour Bottom
Line: 35% Energy Savings in the First Five YearsIn just five years, the electrical power cost to operate a
standard compressor can be more than six times greater
than its purchase price.
For the Maximum Energy Efficiency and OperatingConsistency, Sullair Air Compressors with
Energy
Initial Purchase
MaintenanceInitial Purchase
Maintenance
SAVINGSWITH VARIABLE
SPEED DRIVE
Energy
Standard Compressors
Soft Start is Standard with Unlimited Starts and Stops
• No need for Wye Delta and other soft starters
• No need to control the number of hot or cold starts
• Unlimited starts and stops save electrical costs
• Avoids high electrical current at start-up
Avoids Potential Peak Demand Charges
compressors provide the highest power factor over
the entire frequency range, often avoiding utility company
penalties.
Variable Speed Drive is the Superior Alternative to Other
Compressor Control Systems
The chart below is a representation of nominal control systems
for generic comparative purposes. A detailed and accuratecomparison of specific compressor models is available from
your Sullair representative or authorized distributor.
Stable System Pressure Improves the Consistency ofYour
Process to Reduce Product Rejects
• Lowers air system leaks
• Reduces system storage requirements
• Provides increased energy savings to increase profits
Sullair’s VSD Compressors
Standard Compressors
Reference: Compressed Air and Gas Handbook, 6th Edition, pages 221-223.
PART-LOAD PERFORMANCE ASSESSMENT
%
P o w e r
% Capacity
120
100
80
60
40
20
00 10 20 30 40 50 60 70 80 90 100
Single-Stage Lubricated Load/Unload(The graph represents one gallon of storage per cfm.)Single-Stage Lubricated Inlet Modulation with BlowdownSingle-Stage Lubricated Variable Speed
Total Compressor Flexibility
Sullair’s compressors provides the flexibility to vary both
capacity and pressure. This flexibility makes it possible to
“grow” your air system without adding more compressors.
Sullair’s Compressors
FORTODAY, TOMORROW, ANDTHE FUTURE
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S -energy ® Series Compressors Are Easiest to Maintain
Sullair Optimizer™ Air-Fluid Separator
• High efficiency
molded media
• Lower pressure drop
reduces powerconsumption
• Less that 1 ppm
carryover reduces
cost of make-up fluid
Quick Access to Cooler
With the removal of just a few bolts, the
cooler slides out on rails for easy
routine cleaning.
Environmental Protection Pan
This series features a fully sealed
environmental protection pan to
capture spills that may occur during
servicing.
Before we designed these
compressors, we reviewed every
aspect of product development with
the customer and the maintenance staffin mind. The result is Sullair reliability in
the most compact, most robust, most
maintenance-friendly and quietest
compressor package available on
the market.
Multiple features of the S -energy ®
Series revolutionize the compressor’s
serviceability and provide for a cleaner,
safer work environment and cost
effective compressor. Standard
maintenance can all be performed
from this side.
Sullair Motor Features
• Slow speed—1800 rpm
• Cast iron construction
• NEMA design
• Direct coupled/flange mounted
• Most comprehensive warranty in
the industry
WS Microprocessor Control System
With the simplified WS microprocessor,
there are no complicated menus to
manage.
• The graphic display is clear and
concise
• Get the critical operations information
more easily, including status,
temperature, pressure, and
load/unload set points
• Use a Windows PC to remotely
monitor, upgrade the software, and
set up changes
• Built-In sequencing of up to 16
machines
Sullair Optimalair™ Air Filter
• Provides the finest inlet
filtration in the industry
(.4 micron)
• Keeps fluid clean and
extends life of internal
components
• Reduces pressure drop during
operating life, resulting in energysavings
Fiberglass Fluid Filter
• Coreless, non-metallic design meanseasy disposal
• 20% more efficient than common
cellulose media
• Better filtration lengthens the life of
the compressor unit
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Quick Thermostat Change
To change the thermostat, simply
thread the old thermostat out, and the
new one in.
Drive Coupling Element
Easy access through a large opening
and a wrap-flex element allows change
without disturbing the hubs.
Improved Separator Maintenance
Simply unbolt the lid and lift it off using
the handle. No tubing to disconnect,
prevents leaking and saves service
time.
Simplified Filter Change
The fluid filter is in an inverted position
to minimize lubricant loss during filter
changes.
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Sullair’s Variable Capacity ControlTechnology
Effective Compression Volume
Compressed Air Out
Air Inlet
Closed Bypass Ports Partially Open Bypass Ports Open Bypass Ports
Effective Compression Volume
Compressed Air Out
Air Inlet
Effective Compression Volume
Compressed Air Out
Air Inlet
How the Spiral Valve Operation
Works
The compression volume varies to suit
the air demand by progressively
opening or closing internal bypass
ports on the air end.
Capacity is matched to system
demand, reducing cycling time and
extending component life.
Part-load capacity and efficiency can
produce energy savings up to 17%.
Variable Displacement Air End
Sullair’s variable displacement air end
maintains system pressure to
the plant to match air demand. Since
the VCC compressors use large,
efficient, slow running rotors, a lower
power consumption is achieved at the
top end of capacity. Oil foaming does
not occur, air is not wasted to
atmosphere, and bearings last longer.
The motor and air end run at optimum
speed and therefore maintain optimum
efficiency throughout the full variable
output range.
Sullair VCC compressors react quickly
to rapid changes in demand. The
effective rotor length is progressively
reduced as the demand is reduced
which provides the most efficient part-
load control system to 50% output.
This system is extremely simple and
provides a cost effective, energy
efficient control alternative.
0
20
40
60
80
100
120
1000 10 20 30 40 50 60 70 80 90
%
P o w e r
% Capacity
PART LOAD PERFORMANCE ASSESSMENT
Single StageLubricatedLoad/Unload
Single StageLubricatedInlet Modulation withBlowdown
Single StageLubricatedVariable Displacement
Bypass Ports in Stator
Rotors Removed to Show Bypass Ports
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The S -energy ® Performance Air System
Clean, Dry Air is Essential
Quality air treatment — the removal
of condensate and particulate — is
essential. When cooled, vapor in
compressed air will condense.
The removal of condensate and
particulate is essential for quality air.
First, the air must be dry. Vapor in
compressed air will condense when
cooled. Without removing the
condensate, moisture in the air stream
can damage your total compressed air
system, product, or process. To protect
your plant air system and air-using
equipment, particulate must beremoved by filtration. Sullair filters will
provide this protection and improve the
quality of your product or process.
Proper filtration will also reduce your
compressed air energy costs.
The Sullair Performance Air
System
The Performance Air System
includes a S -energy ® compressor and a Sullair dryer
We’ve taken the guesswork out
of putting your System
together. All components of the
System have been perfectly
matched and sized to provide
maximum performance,
without paying for more than
you need. Plus, the
Performance Air System
is simple to install and,because of its small footprint, requires
a minimum amount of floor space.
Sullair Air Quality Guarantee
Two Levels of Air QualitySullair recognizes that the requirements
for air quality vary according to each
compressed air application. For this
reason, Sullair provides compressed
air systems that achieve two
distinct levels of air quality and
a guarantee for each.
Sullair Stationary Air Power
System
The Sullair Stationary Air Power
System matches a Sullair compressor,a Sullair dryer and Sullair filters. Sullair
assures that its System will meet
specific performance levels throughout
its operational life. We offer a one-year
test/review period, backed by a
purchase refund guarantee, to verify
the performance of the Sullair System.
Select the System
Select the air quality level to meet your
plant air or process requirements. You
can be assured that the quality of airfrom the Sullair System you specify will
remain consistent for the life of the
equipment. Sullair guarantees it... and
that’s as good as gold.
The Sullair Oil-Free Air
Quality Guarantee
The System consists
of a Sullair
compressor,
Sullair dryer,
and Sullairfilters. The
compressed air
from this system
contains particulates no
larger than .01 micron, including
coalesced liquid water and lubricants.
Maximum remaining oil aerosol content
is 0.01 parts per million by weight
(ppm/w) @ 70°F, including oil vapor.
The air from this Sullair System meets
the most stringent ISO standard (ISO
8573.1, Class 1 for oil vapor andClass 1 for particulate) for air quality.
The Sullair Critical Air Quality
Guarantee
The compressed air from this Sullair
System exceeds the ISO standard (ISO
8573.1, Class 1 for oil vapor and Class 1
for particulate). The System includes a
Sullair compressor, Sullair dryer, and
Sullair filters. The odor-free compressed
air from this system contains particulates
no larger than 0.01 micron, including
water and oil aerosol content of 0.01parts per million by weight (ppm/w)
@ 70°F. The remaining oil vapor content
is less than 0.003 ppm/w.
To get more information on Sullair's Air
Quality Guarantee, please contact your
Sullair distributor.
These Systems are not intended to remove carbonmonoxide, methyl isocyanate or other noxious,corrosive or toxic gases, vapors or fumes.The System does not provide breathing air.
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Confidence in our high quality
workmanship, materials, and components allows Sullair to offer
these unprecedented warranties:
Emerald Five-Year Compressor Health
Assurance
The Emerald Five-Year
Warranty is available on
nearly every Sullair
Industrial compressor
when one of Sullair’s
recommendedcompressor fluids is used. This
unmatched warranty covers all major
components: the air end, motor, air-
fluid receiver, fluid cooler, and
aftercooler. Uniquely, this warranty
includes all parts and labor.
Ultra Emerald Five-Year Compressor
WarrantyWith the Ultra Emerald
Warranty, you get all
the benefits of Sullair’s
Emerald Five-Year
Compressor Health
Assurance, with the added benefit of
our Variable Speed Drive (VSD).
Sullair compressors with VSD keep
working at maximum efficiency for
longer life and lower energy costs.
24KT™ and the
Ten-Year Warranty
When you use the 24KT™
compressor fluid, the Sullair
24KT™ System carries an
unprecedented ten-year
warranty on the Sullair air
end. You receive the benefits of our
five-year coverage on all other major
components.
Sullair Oil-Free and Critical Air
GuaranteeSullair matches the ideal
combination of compressor
dryer, and filters to
remove atmospheric
particulate, aerosols,
and other pollutants to
provide two levels of air
quality—from general purpose to the
most critical air applications.
The Industry’s Most Comprehensive Warranties
A Concern for the Environment
Mindful of our natural resources that
are used to create and supply
electrical energy, Sullair is focused on
conservation and committed toproviding air compressors that will
use this energy most efficiently.
Other environmental features of the
S -energy ® Series compressors
include:
• Fully-sealed protection pan that will
contain compressor fluid should any
spill while servicing
• Coreless fluid filter of non-metallic
design that can be either
incinerated or crushed, virtually
eliminating disposal concerns andexpense
• Sullair’s environmentally compatible
fluid, Sullube™, is biodegradable
• We've reduced the cost and
environmental impact of fluid
disposal by offering 24KT™, a life
long fluid that never needs
changing
• Low fluid capacity reduces overall
fluid costs and disposal issues
• Health and safety issues are
addressed by utilizing a low noise
fan design, reducing the sound
level to as low as 67 dBA, for
worker comfort. Additionally, Sullair
mounts air end, motor, and receiver
on rubber isolators and insulates
intake and exhaust louvers
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Technical Specifications
60Hz Motor Frequency Full-Load Capacities ***
Motor 100 psig 7 bar 125 psig 9 bar 150 psig 10 bar 175 psig 12 bar Weight Weight ** Discharge dBA †Model* hp kW acfm m3 /min acfm m3 /min acfm m3 /min acfm m3 /min lbs kg lbs kg Connect
1800 25 18 119 3.37 106 3.00 96 2.71 85 2.40 1420 644 1621 735 1-1/2" NPT 671800V 25 18 107 3.05 99 2.80 90 2.54 81 2.30 1461 663 1662 754 1-1/2" NPT 67
2200 30 22 140 3.96 127 3.59 111 3.14 104 2.94 1450 658 1651 749 1-1/2" NPT 67
2200V 30 22 138 3.90 125 3.54 115 3.25 105 2.97 1491 676 1692 768 1-1/2" NPT 673000 40 30 - - 163 4.61 148 4.19 138 3.90 1615 733 1814 823 1-1/2" NPT 69
3000V 40 30 - - 163 4.61 150 4.24 140 3.96 1654 750 1854 841 1-1/2" NPT 693000P 40 30 199 5.63 182 5.15 165 4.67 - - 1990 903 2274 1031 1-1/2" NPT 68
3000PV 40 30 200 5.66 180 5.09 163 4.61 148 4.19 2050 930 2334 1059 1-1/2" NPT 683700 50 37 250 7.08 222 6.28 196 5.55 179 5.06 2040 925 2324 1054 1-1/2" NPT 68
3700V 50 37 249 7.05 225 6.37 202 5.72 183 5.18 2100 953 2384 1081 1-1/2" NPT 68
4500 60 45 - - 267 7.56 247 6.99 220 6.23 2190 993 2474 1122 1-1/2" NPT 694500V 60 45 - - 260 7.36 238 6.74 222 6.28 2300 1043 2584 1172 1-1/2" NPT 69
4500P 60 45 303 8.58 260 7.36 233 6.59 - - 2815 1277 3188 1446 2" NPT 724500PV 60 45 305 8.63 269 7.61 - - - - 2952 1339 3325 1508 2" NPT 72
4500PS 60 45 310 8.77 276 7.81 - - - - 2957 1341 3330 1511 2" NPT 70
5500 75 55 376 10.64 344 9.74 296 8.38 276 7.81 2886 1309 3259 1478 2" NPT 725500V 75 55 377 10.67 341 9.65 306 8.66 278 7.87 2963 1344 3336 1513 2" NPT 72
5500PS 75 55 387 10.96 349 9.88 - - - - 3028 1374 3401 1543 2" NPT 707500 100 75 490 13.87 444 12.57 397 11.24 369 10.45 3213 1457 3586 1627 2" NPT 73
7500V 100 75 493 13.96 454 12.85 415 11.75 381 10.79 3405 1545 3778 1714 2" NPT 737500P 100 75 500 14.16 457 12.94 418 11.83 371 10.50 3280 1488 3653 1657 2" NPT 71
7500PV 100 75 500 14.16 457 12.94 420 11.89 394 11.15 3472 1575 3845 1744 2" NPT 71
7500PS 100 75 500 14.16 457 12.94 418 11.83 371 10.50 3355 1522 3728 1691 2" NPT 71
50Hz Motor Frequency Full-Load Capacities ***Motor 7 bar 100 9 bar 125 psig 10 bar 150 psig 12 bar 175 psig Weight Weight ** Discharge dBA †
Model * kW hp m3 /min acfm m3 /min acfm m3 /min acfm m3 /min acfm kg lbs kg lbs Connect
1800 18 25 3.09 109 2.86 101 2.55 90 2.38 84 644 1420 735 1621 1-1/2" NPT 671800V 18 25 3.09 109 2.86 101 2.55 90 2.38 84 663 1461 754 1662 1-1/2" NPT 67
2200 22 30 3.77 133 3.43 121 3.03 107 2.89 102 658 1450 749 1651 1-1/2" NPT 672200V 22 30 3.79 134 3.45 122 3.05 108 2.89 102 676 1491 768 1692 1-1/2" NPT 67
3000 30 40 4.98 176 4.30 152 4.05 143 3.74 132 733 1615 823 1814 1-1/2" NPT 693000V 30 40 4.98 176 4.30 152 4.05 143 3.77 133 750 1654 841 1854 1-1/2" NPT 693000P 30 40 5.27 186 4.64 164 4.55 161 - - 903 1990 1031 2274 1-1/2" NPT 68
3000PV 30 40 5.55 196 4.98 176 4.47 158 4.13 146 930 2050 1059 2334 1-1/2" NPT 683700 37 50 6.80 240 6.29 222 5.78 204 5.10 180 925 2040 1054 2324 1-1/2" NPT 68
3700V 37 50 6.88 243 6.14 217 5.64 199 5.13 181 953 2100 1081 2384 1-1/2" NPT 684500 45 60 - - 7.53 266 6.74 238 6.20 219 993 2190 1122 2474 1-1/2" NPT 69
4500V 45 60 - - 7.25 256 6.71 237 6.20 219 1043 2300 1172 2584 1-1/2" NPT 69
4500P 45 60 8.15 288 7.64 270 6.82 241 - - 1277 2815 1446 3188 2" NPT 724500PV 45 60 8.33 294 7.33 259 - - - - 1339 2952 1508 3325 2" NPT 72
4500PS 45 60 8.20 290 7.70 273 - - - - 1341 2957 1511 3330 2" NPT 705500 55 75 10.47 370 9.37 331 7.98 282 7.56 267 1309 2886 1478 3259 2" NPT 72
5500V 55 75 10.28 363 9.32 329 8.39 296 7.62 269 1344 2963 1513 3336 2" NPT 72
5500PS 55 75 10.00 354 9.40 332 - - - - 1374 3028 1543 3401 2" NPT 707500 75 100 13.30 470 12.43 439 11.63 411 10.30 364 1457 3213 1627 3586 2" NPT 73
7500V 75 100 13.45 475 12.40 438 11.33 400 10.39 367 1545 3405 1714 3778 2" NPT 737500P 75 100 13.90 491 12.50 443 11.50 405 10.50 369 1488 3280 1657 3653 2" NPT 71
7500PV 75 100 13.56 479 12.38 437 11.55 408 10.67 377 1575 3472 1744 3845 2" NPT 71
7500PS 75 100 13.90 491 12.50 443 11.50 405 10.50 369 1522 3355 1691 3728 2" NPT 71
* Model Variations: V = Variable Speed Drive; P = Premium Air End; S = Spiral Valve ** Weight with integral dryer. † dBA at 1 meter.
*** Capacity per CAGI / PNEUROP PN2CPTC2 (Annex C to ISO 1217) Moisture Drain Connection at 1/4” NPT.
Dimensions Length Length †† Width HeightModels in mm in mm in mm in mm
1800, 1800V, 2200, 2200V, 3000, 3000V 53.2 1351 63.0 1600 31.5 800 53.2 13513000P, 3000PV, 3700, 3700V, 4500, 4500V 62.0 1575 71.5 1816 34.5 876 61.5 1562
4500P, 4500PV, 4500PS, 5500, 5500V, 5500PS, 7500, 7500V, 7500P, 7500PV, 7500PS 78.7 1999 91.9 2334 43.3 1100 68.9 1750
†† Length with integral dryer. Information and data are subject to change without notice.
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Fundamental to Sullair’s leadership is a dedication to reduce not only the amount of natural resources consumed to create energy, but to minimize
environmental impact, in both the manufacture and use of all our products. We are constantly exploring new ideas and seeking new technologies to meet
the ever-increasing need for high quality, energy-efficient compressed air products and environmental sustainability.
Sullair’s Compressed Air Products
www.sullair.com
© Copyright 2013 Sullair. All rights reserved.The color green is a registered trademark of Sullair.Specifications subject to change without notice.LS14E 1301R
The paper used in printing this literature was manufactured using recycled fiber, either pre-consumer opost-consumer waste, therefore less harmful to the environment because less virgin fiber is used,
thereby reducing tree harvesting, water usage, energy consumption, emission of greenhouse gasesand pollution.
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