Listening to our customer - PTK GB Ltd. - PTK Tablet Presses, … · 2015-08-19 · about PTK Pharm Tech Korea (PTK), is the innovative leader of pharmaceutical machinery manufacture,

Listening to our customer

Listening to our customerPTK(Pharm Tech Korea)

aboutPTK

Pharm Tech Korea (PTK), is the innovative leader of

pharmaceutical machinery manufacture, whose foundation is

secured by the technological knowledge of our experts and the

enthusiasm of our visionary pioneers. To satisfy the global

community, our pharmaceutical equipment is manufactured

to give the best in satisfaction and value while sharing our

vision.

Stylish designs, robust structures, and the state-of-the-art

performance of tablet press models, auto capsule filling

machines, coating machines and high-speed mixers are our

key products for pharmaceutical markets and food industries.

Not a single day goes by that we do not challenge ourselves to

further our vision and the quality of our products.

GOOD TO GREATBreaking the barrier of current satisfaction, we endeavor to go

further. We are dedicating ourselves to reinforce R&D and

quality controls and assurance as well as on insisting on the

highest product quality and the most satisfactory service,

because we know, "Good is the enemy of Great."

VISION Most competitive pharmaceutical m/c manufacturer

Management PhilosophySatisfied customer, the company of the people, by the peoplefor the people

Management PrincipleManagement for future vision and competitivenessManagement for talent of people

Quality Management PrincipleStabilized high quality based on seamless quality reformation

For R&D and production of small batches

PR-LM Series

Rotary Tablet Press

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0405

Max. Main compression force (kN)

Max. Pre compression force (kN)

Max. Output (tabs/h)

Max. Filling depth (mm)

Max. Tablet thickness (mm)

Upper punch insert (mm)

Pitch circle diameter (mm)

Turret speed (rpm)

Machine dimension (mm)

Cabinet dimension (mm)

Power supply data

Control power

round

shape

Tablet diameter

(mm)

D(8st) B(10st) BB(12st)

503

14,400

5 - 3025 25

402

21,000

5 - 3516 19

402

25,200

5 - 3513 14

17

8

1 - 4

150

506 × 506 × 797 (880 : Including hopper)

340 × 500 × 820

500

50

220Vac 50/60Hz

24Vdc

•The specification may be subject to change without notice.•The maximum compression force varies as the tablet size and output.•The maximum output varies as a material state, tablet size and compression force.

machine (kg)

cabinet (kg)Weight








Turret speed (rpm)


Weight machine (kg)

Power supply data

Control power

round

shape

Tablet diameter

(mm)

D(8st) B(10st) BB(12st)

50

3

19,200

5 - 40

25

25

40

2

24,000

5 - 40

16

19

40

2

28,800

5 - 40

13

14

17

8

1 - 4

150

506 × 831 × 1,460 (1,553 : Including hopper)

700

220/380Vac 3Ph 80/60Hz

24Vdc

For R&D and production of small batches

PR-LM SeriesWith an ergonomic design, compact size, goodperformance and all the required functions, the PR-LM is ideal for laboratory use.

Toolingpunch

die

D BTooling

punch

die

D B

Economical model DD moter type

Modern design, robust structure, stable condition inoperation make PR-1500 Series unique andprominent among other presses. The user-friendlydesign provides a comfortableworking environment.

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Compact tabletting machine

PR-1000 SeriesPerfect finishing touch

PR-1500 Series

round

shape

Tablet diameter

(mm)








Turret speed (rpm)



Power supply data

Control power

machine (kg)

cabinet (kg)Weight

D(16st) B(19st) BB(23st) BBS(25st)

7030

96,000

6020

136,800

6020

165,600

6020

180,000

18

8.5

1 - 4

225

900 × 750 × 1,640

700 × 650 × 1,802

1,900

120

220/380Vac 3Ph 50/60Hz

24Vdc

5 - 10025 25

5 - 12016 19

5 - 1201314

5 - 1201112

round

shape

Tablet diameter

(mm)








Turret speed (rpm)



Power supply data

Control power

machine (kg)

cabinet (kg)Weight


100100

120,000

8080

172,800

8080

208,800

8080

223,200

18

8.5

1 - 4

285

1,000 × 850 × 1,800

700 × 650 × 1,802

2,500

120

220/380Vac 3Ph 50/60Hz

24Vdc

5 - 10025 25

5 - 12016 19

5 - 1201314

5 - 1201112

Toolingpunch

die

D BTooling

punch

die

D B

The machine is designed to protect the operators fromany hazardous or toxic products.The powders are confined in the module, which keepsthe rest parts of the mahine free from the dusts.

WIP press for high containment system

PR-2100 Series

Rotary Tablet Press

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Perfect tabletting machine

PR-2000 SeriesThe PR-2000 Series is controlled by a computersystem and is designed to conform to CFR21 Part11 and be used in an unmanned productionenvironment. The PR-2000 is the best partner forPharmaceutical companies observing GMPguidelines. Customer satisfaction guaranteed.

round

shape

Tablet diameter

(mm)








Turret speed (rpm)



Power supply data

Control power

machine (kg)

cabinet (kg)Weight


100100

189,000

100100

258,000

100100

336,600

100100

396,000

18

8.5

1 - 4

495

1,119 × 1,236 × 1,830

700 × 650 × 1,700

4,500

300

220/380Vac 3Ph 50/60Hz

24Vdc

10 - 9025 25

10 - 10016 19

10 - 1101314

10 - 1201112

Toolingpunch

die

D B

round

shape

Tablet diameter

(mm)








Turret speed (rpm)



Power supply data

Control power

machine (kg)

cabinet (kg)Weight


100100

139,200

100100

216,000

100100

258,000

100100

282,000

18

8.5

1 - 4

415

1,190 × 985 × 1,860

700 × 650 × 1,802

3,300

120

220/380Vac 3Ph 50/60Hz

24Vdc

5 - 8025 25

5 - 10016 19

5 - 1001314

5 - 1001112

Toolingpunch

die

D B

The PR-3000 Series Rotary tablet press, is designed especiallyfor symmetry, with its space saving octagon shape.Composed of a rigid frame with smart interior it is totallyaccessible for ease of cleaning and maintenance. In additionto this, the control screen is self contained and accessible.The PR-3000 guarantees a plentiful output and is designed

to produce tablets inan efficient doublesided configuration.

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0607

For triple layer tablets the 3500 Diamond seriesprovides good quality and high production capacity forthe pharmaceutical companies producing triplelayered tablets. It is born as essential pharmaceuticalequipment for triple layered tablet production being a perfect partner for your company growth.

Attractive tabletting machine

PR-3500 SeriesDurable tabletting machine

PR-3000 Series

Single layerdouble layertriple layer

Turret speed

(rpm)

Max. Main compression force (kN)Max. 1st Pre compression force (kN)Max. 2nd Pre compression force (kN)

Max. Output (1 layer) (tabs/h)Max. Output (2 layer) (tabs/h)Max. Output (3 layer) (tabs/h)Upper punch insert (mm)Pitch circle diameter (mm)

Max. Filling depth (mm)Max. Tablet thickness (mm)Machine dimension (mm)Cabinet dimension (mm)

Power supply dataControl power

machine (kg) cabinet (kg)

Weight

1st (2 - 6), 2nd (3.5 - 10) , 3rd (5 - 14)9

1,697 × 1,469 × 1,966750 × 650 × 1,850

5,000140

220/380Vac 3Ph 50/60Hz24Vdc

10 - 3510 - 3010 - 25

10 - 4010 - 3510 - 30

10 - 4010 - 3510 - 30

10 - 4010 - 3510 - 30

Tooling punchdie

D B

round

shape

Tablet diameter

(mm)








Turret speed (rpm)



Power supply data

Control power

Double layer Max. output (tabs/h)

machine (kg)

cabinet (kg)Weight


100100

309,600

D(43st)10030302525

90,30077,40064,500

B(52st)10030301619

124,800109,20093,600

BB(63st)10030301314

151,200132,300113,400

BBS(68st)10030301112

163,200142,800122,400

100100

436,800

100100

529,200

10000

571,200188.5

1 - 4 (1 - 8 incase of double layer)615

1,550 × 1,200 × 1,900750 × 650 × 1,850

6,000140

220/380Vac 3Ph 50/60Hz24Vdc

103,200 156,000 189,000 204,000

5 - 6025 25

5 - 7016 19

5 - 701314

5 - 701112

Toolingpunch

die

D B

2 - 8615

roundshape

Max. Tablet diameter(mm)

Rotary Tablet Press

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0809

Operation technology

PISConThe PISCon system is easy to navigate via its touch screen and the use of Windows operatingsystem ensures easy and logical operation.

It is configured to meet FDA’s regulation 21 CFR Part 11, thus it can save relevant production data.Stored production data, such as batch history and product parameters can be recalled at any time.When you use the PISCon in conjunction with the Pharmtech Weight Regulator (PWR), the presscontrols tablet weight systematically by compression force monitoring.

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0809

Tablet deduster WIP rack Powder loader(Stand-alone unit)

Turret table

Powder loader hopper

Metal detector Load cell calibration kit Provision for

effervescent tablet

Chute sensor

UTSDD motor Magnesium spray device

IFH Turret change Initial reject gate

& Sampling gate

Option item

Open feeder

With an ergonomic design, compact size, good performance and allthe required functions, the PC-C Series ideal for laboratory use.The PC-C Series is equipped with changeable drum.

Auto coater

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Beyond just technology

PC-C Series

Model

Drum diameter (mm)

Drum opening diameter (mm)

Drum working volume (ℓ)

Output capacity (kg)*

Spray gun (ea)

Drive power (kw)

Dimension (mm)

Power supply data

Control power

PC-C300 PC-C600

1

0.4

1,000

250

1,450 × 1,230 × 1,800

1 or 20.75650

250

998 × 1,181 × 1,353

220/380Vac 3Ph 50/60Hz

24Vdc* Specific Gravity 0.7

* The above specification may be subject to change without notice.

machine (kg)

cabinet (kg)Weight


1 : Film only PC-1301→Film only 3 : Film & Suger ex) PC-1303→Film & Suger

350

150

0.8 - 2.2

0.6 - 1.5

400

180

2 - 4.5

1.4 - 3.2

450

230

4 - 5.5

2.8 - 3.9

460

230

4.5 - 8

3.2 - 5.6

635

300

8 - 15

5.6 - 10.5

660

300

15 - 30

10.5 - 21

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1011

Beyond just technology

PC SeriesCleaPleTM is more than a machine, Meet and experience the User-friendly coating system which shows the new paradigm of coatingtechnology. Be the first to know the perfect coating environment.

Model

Drum diameter (mm)

Drum opening diameter (mm)

Drum working volume (ℓ)


Spray gun (ea)

Drive power (kw)

Dimension (W× D× H) (mm)

Power supply data

Control power

PC-G800 PC-1000 PC-1300 PC-1500 PC-1700 PC-1700i

850

380

30 - 54

21 - 38

2

2.2

1,450

250

1,300×1,661×1,650

1,050

420

57 - 100

40 - 70

2

2.2

1,650

250

1,500×1,661×1,835

1,300

500

100 - 180

70 - 126

2

4

1,850

250

1,750×1,835×1,998

1,500

578

160 - 280

112 - 196

3

5.5

2,000

250

2,050×1,963×2,210

1,700

600

250 - 440

175 - 308

4

7.5

2,250

250

2,250×2,056×2,250

1,700

600

340 - 600

238 - 420

4

7.5

2,400

250

2,250×2,306×2,250

220/380Vac 3Ph 50/60Hz

24Vdc

PC-1700t

1,700

600

450 - 800

315 - 560

6

11

3,000

250

2,250×2,706×2,250

* Specific Gravity 0.7


- HMI system

- Full WIP system(Washing in place)

- Superior functional design

- Fully compliant with requirements

of FDA21 CFR Part11

- Easy clean system

- Simple design to use

- Internal LED lamp

- Film, sugar, aqueous coating

- Reverse rotation discharge

Feature

machine (kg)

cabinet (kg)Weight

Auto coater

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PISConThe PISCon of the CleaPleTM coater is designed for easy manipulationof the control system. The coating process is easily automated andconfigured to the optimal production environment, whichguarantees exceptional product stability. The user-friendly touchscreen will provide a most satisfactory working environment.

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1213

Heat Exchanger (Air inlet handling unit) WIP Rack & Nozzle

Option item

Steam, Steam & Dehumidifier 2port, 3port

Gun Liquid tank (Solution tank)Binks gun, Schlick gun

Hepa filter Auto damper Dust collector(Air outlet handling unit)

Agitator impeller, Magnetic impeller

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1415

Small batch production mixer

PM-C Seriesinterchangeble vessel

Small batch production mixer

PM SeriesWith an ergonomic design, compact size, goodperformance and all the required functions, thePM-1005, 1015, 1030, & 1060 are ideal forlaboratory use. User friendly operation and easymaintenance will bring satisfaction even to thebeginner.

High Speed Mixer

VECXER

Model

Vessel Volume (ℓ)

Working Volume (ℓ)


Agitator

Chopper

Dimension (W×D×H) (mm)

Weight (kg)

Power supply data

Control power

PM-C001

2.4

0.65 - 1.1

0.45 - 0.77

PM-C003

5.7

1.7 - 3

1.2 - 2.1

PM-C005

10.1

3.8 - 6.6

2.7 - 4.6


Drive motor (kw)

Max. Speed (rpm)

Drive motor (kw)

Max. Speed (rpm)


1,190 × 555 × 1,450

550

220/380Vac 3Ph 50/60Hz

24Vdc

VECXER Model

Vessel Volume (ℓ)



Agitator

Chopper


Weight (kg)

Power supply data

Control power

PM-1005

14

3.8 - 6

2.7 - 4.2

1.5

300

0.75

3,400

1,420×555×1,470

650

PM-1015

33

10.7 - 18

7.5 - 13

3.7

300

1.5

3,400

1,640×650×1,580

700

PM-1030

65

20.6 - 36

14.4 - 25

5.5

200

2.2

3,400

1,440×1,350×1,990

800

PM-1060

130

44.4 - 75

31 - 53

7.5

150

3.7

3,400

1,500×1,450×1,930

950


Drive motor (kw)

Max. Speed (rpm)

Drive motor (kw)

Max. Speed (rpm)


220/380Vac 3Ph 50/60Hz

24Vdc


1.5

300

0.75

3,400

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1415

Convenient high speed mixing

PM SeriesIf you want to experience a fast and convenient mixing system, theConPidTM mixer will meet all expectation with its User-friendly design.



- HMI system

- Full WIP system(Washing in place)

- Agitator lifting device

- Fully compliant with requirements

of FDA21 CFR Part11

- Easy clean system

- Convenient design to use

- Internal LED lamp

- Binder spray device

Feature

Model

Vessel Volume (ℓ)



Agitator

Chopper


Weight (kg)

Power supply data

Control power

Drive motor (kw)

Max. Speed (rpm)

Drive motor (kw)

Max. Speed (rpm)

220/380Vac 3Ph 50/60Hz

24Vdc

PM-1100

248

85 - 135

60 - 95

11

120

5.5

3,400

2,450×1,550×2,600

1,950

PM-1200

440

142 - 238

99 - 167

15

110

7.5

3,400

2,830×1,660×2,600

2,500

PM-1300

635

172 - 318

120 - 223

22

100

11

3,400

2,590×1,960×2,520

2,600

PM-1400

830

254 - 412

178 - 288

30

90

11

3,400

2,980×1,900×2,550

2,750

PM-1500

1,100

330 - 550

231 - 385

37

80

15

3,400

3,300×2,000×2,600

3,000

PM-1600

1,270

390 - 640

273 - 448

45

75

18.5

3,400

3,430×2,100×2,650

3,500

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1617

High Speed MixerOperation technology

PISConThe PISConTM of the ConPid mixer is designed for easy manipulationof the control system. The mixing process is automated andconfigured to the optimal production environment, whichguarantees exceptional product stability. The user-friendly touchscreen display and the well-organized production parametermonitoring screen will provide a most satisfactory workingenvironment.

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1617

Binder spray System WIP Rack & Nozzle

Option item

Vessel lid opening by air cylinder Double jacket

Agitator impeller

lifting device

Vessel lamp Powder loader

Capsule filler

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1819

CAPsule filLER

PF SeriesPharm Tech Korea’s PF range of Capsule filling machine embraces theconcept of simplicity by good design. With logical operation and high qualitycomponents we will not fail to impress. Contact us to experience theinnovative CAPLERTM concept!

Model

Number of segment hole

Speed (rpm)

Power of main motor (kw)

Air consumption (liter/min)

Compressed air (bar)

Dimension (W×D×H)(mm)

Weight (kg)

Capsule size

Power supply data

Control power

PF-1000 PF-2000 PF-3000

0.75650

950 × 1,200 × 1,710 / 2,0501,360

1.5850

1,200 × 1,800 × 1,700 / 2,3501,950

2.21,050

1,360 × 2,200 × 2,200 / 2,3002,300

6

#00, #0, #1, #2, #3, #4

220/380Vac 3Ph 50/60Hz

24Vdc

1 3 5 10 12 14 16 18 20

Powder (caps/hour)

Pellet (caps/hour)

Max. Output


8,1006,480

24,30019,440

40,50032,400

75,00060,000

90,00072,000

105,00084,000

120,00096,000

135,000108,000

150,000120,000

135 125 125

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1819


PISConOption item

The operation of the CAPLERTM is a fine example of‘User-friendly’design. The software

ensures the optimum capsule quality with itsproduction data management and automationcontrol. The product data and setting can be storedand re-called to aid uniform production.

Pellet filling device

Powder loader

Change parts

Capsule loader

Dust collector

Capsule polisher

Documents

Listening to our customer - PTK GB Ltd. - PTK Tablet Presses, … · 2015-08-19 · about PTK Pharm Tech Korea (PTK), is the innovative leader of pharmaceutical machinery manufacture,