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Tie Rod & Welded Cylinders www.lionhydraulics.com Buyers Guide Fluid Power Products

Lion Buyers Guide

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GuideFluid Power Productswww.lionhydraulics.com

BuyersTie Rod & Welded Cylinders

Providing value engineered hydraulic solutions for todays demanding needs

Table of Contents30 Month Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2500 TL Series Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 3000 TH Series Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 3000 TP Rephasing Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Hydraulic Stroke Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Dimensional Data Chart (TL, TH, TP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Cylinder Sizing/Selection Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 WH Series Welded Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 WX Series Welded Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Cylinder Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Cylinder Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Customer ServiceLION HYDRAULICS 51 Burmac Road, P .O . Box 429, Winnipeg Manitoba, Canada R3C 3E4 www .lionhydraulics .com Toll-Free: Phone: Fax: Fax Orders: 1-800-665-0247 (204) 786-7921 (204) 889-9120 (204) 772-9496

3

Toll-Free 1-800-665-0247

|

Phone (204) 786-7921

|

Fax (204)889-9120

he T

x E

ir e! ang Fah canteed Guar

4

30 Months*

Lion Hydraulic Cylinders are built tough enough to stand up to the roughest conditions - Tough enough that we now confidently offer this iron clad guarantee on every Lion Hydraulic Cylinder that we sell .* Bent,

Should any Lion Hydraulic Cylinder fail due to quality of workmanship or materials within 30 months from the date of purchase, we will give you a new one absolutely free of charge.

broken and rusted rods are not warrantable under this program.

www .lionhydraulics .com

30 Month Fair Exchange Warranty

TL SERIES1 2 3 5

2500 PSI Continuous Working Pressure 5000 PSI Proof Pressure

10

12

13

14

11

4

6

7

8

9

11

1

Pins & Retainers - High tensile steel, zinc plated to prevent corrosion, comes with hair pin retainers . Ports - Double ported NPTF for greater flexibility of assembly. Cylinders assembled with ports inline . Piston Nut - Heavy duty, torqued, self locking piston nut holds piston in place under high cycle loading . Piston - Ductile iron, precision machined providing a malleable bearing surface for extended cylinder life. Piston Seal - 90 durometer oring with anti-extrusion backup washers provide positive sealing under high load conditions .

6

Tie-Rods - High tensile steel to prevent failure under high pressure . Cylinder Shaft - 1045 high strength steel, hard chrome plated shaft provides extended cylinder life in harsh applications . Tube - Precision finished skive and burnished heavy wall steel tubing for extended seal and cylinder life. Tube Seal - 90 durometer oring with anti-extrusion backup washer to prevent leakage under high pressure and cycle loading . Rod Seal - Polyurethane UCup providing long wearing, positive seal .

11

2

7

Rod Cap & Clevis Cap Ductile iron comes with drilled oil passages, offering increased bearing surface for high shock and side load applications . Rod Wiper - Heavy duty metal encased Nitrile, preventing contaminants from entering cylinder . Threaded Shaft (on ASAE cylinders) - To accept optional mechanical stroke control, on 8 stroke ASAE cylinders only . NOTE: Not applicable to 5 bore cylinders . Rod Clevis - Ductile iron comes with 360 thread contact area and positive set screw locking device able to withstand continuous high load without wear or fracture.

12

3

8

13

5

4

9

5

14

10

Toll-Free 1-800-665-0247

|

Phone (204) 786-7921

|

Fax (204)889-9120

TL SERIESASAE - All Lion Hydraulic TL cylinders meet ASAE (American Society of Agricultural Engineers) specifications. These specifications establish common mounting i .e . (pin to pin dimensions) and clearance dimensions i .e . (clevis cap/rod clevis throat width and pin diameters) for cylinders and trailingtype agricultural implements . This criteria is only applicable to 8 and 16 stroke cylinders. NOTE: All ASAE 2 through 4 bore cylinders with 8 stroke are designed with 20 1/4" retracted length to provide 2" additional threaded rod to accommodate a stroke control per ASAE Specifications. NON ASAE - All Lion Hydraulics TL NON ASAE cylinders are designed per ASAE dimensional requirements, however do not include the additional 2" threaded rod length . Pin to pin dimensions are noted below . * Cylinder Column Load: Column strength loading affects all long stroke cylinders. Affected cylinders should not be operated beyond these limits as the cylinder rod may buckle or bend causing failure. Pressure/load limitation applies to compressive (push) loading only. Applications that fall outside the noted parameters, contact Lion Hydraulics directly for further assistance.

CYLINDER ORDERING INFORMATION - TL SERIES: ASAE & NON ASAEBore Stroke 2 .0" 2 .5" 3 .0" 3 .5" 4 .0" 5 .0" 3 .0" 3 .5" 4 .0" 5 .0" 8 .00 8 .00 8 .00 8 .00 8 .00 8 .00 16 .00 16 .00 16 .00 16 .00 Rod Dia. 1 .13 1 .13 1 .25 1 .25 1 .25 1 .50 1 .50 1 .50 1 .75 2 .00 Order No. 639287 639288 639289 639290 639291 639293 639225 639226 639227 639228 Model 20TL08-112 ASAE 25TL08-112 ASAE 30TL08-125 ASAE 35TL08-125 ASAE 40TL08-125 ASAE 50TL08-150 ASAE 30TL16-150 ASAE 35TL16-150 ASAE 40TL16-175 ASAE 50TL16-200 ASAE Pin to Pin Center Retracted Extended 20 1/4 28 1/4 20 1/4 28 1/4 20 1/4 28 1/4 20 1/4 28 1/4 20 1/4 28 1/4 20 1/4 28 1/4 31 1/2 47 1/2 31 1/2 47 1/2 31 1/2 47 1/2 31 1/2 47 1/2 Ship Pin Dia. Wt lbs. 20 22 28 36 43 71 41 51 59 100 1 1 1 1 1 1 1 1/4 1 1/4 1 1/4 1 1/4

Max. Rated PSI & Column Load on Full Extension PSI lbs. Full PSI 7854 Full PSI 12272 Full PSI 17672 Full PSI 24053 Full PSI 31416 Full PSI 49088 *1 Full PSI 17672 Full PSI 24053 Full PSI 31416 Full PSI 49088

ASAE - TL

Bore Stroke 4 .00 6 .00 8 .00 10 .00 12 .00 14 .00 16 .00 18 .00 20 .00 24 .00 30 .00 36 .00 4 .00 6 .00 8 .00 10 .00 12 .00 14 .00 16 .00 18 .00 20 .00 24 .00 30 .00 36 .00

Rod Dia. 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .25 1 .25 1 .25 1 .25 1 .25

Order No. 639139 639140 639141 639142 639143 639144 639145 639146 639147 639148 639151 639152 639154 639155 639156 639157 639158 639159 639160 639161 639162 639163 639165 639166

Model 20TL04-112 20TL06-112 20TL08-112 20TL10-112 20TL12-112 20TL14-112 20TL16-112 20TL18-112 20TL20-112 20TL24-112 20TL30-112 20TL36-112 25TL04-112 25TL06-112 25TL08-112 25TL10-112 25TL12-112 25TL14-112 25TL16-112 25TL18-125 25TL20-125 25TL24-125 25TL30-125 25TL36-125

Pin to Pin Center Retracted Extended 14 1/4 18 1/4 16 1/4 22 1/4 18 1/4 26 1/4 20 1/4 30 1/4 22 1/4 34 1/4 24 1/4 38 1/4 26 1/4 42 1/4 28 1/4 46 1/4 30 1/4 50 1/4 34 1/4 58 1/4 40 1/4 70 1/4 46 1/4 82 1/4 14 1/4 18 1/4 16 1/4 22 1/4 18 1/4 26 1/4 20 1/4 30 1/4 22 1/4 34 1/4 24 1/4 38 1/4 26 1/4 42 1/4 28 1/4 46 1/4 30 1/4 50 1/4 34 1/4 58 1/4 40 1/4 70 1/4 46 1/4 82 1/4

Ship Pin Dia. Wt lbs. 17 18 19 21 22 24 25 26 28 30 34 38 18 20 21 23 24 26 28 31 32 35 40 45 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 .0" NON ASAE - TL

6

2 .5"

Max. Rated PSI & Column Load on Full Extension PSI lbs. Full PSI 7854 Full PSI 7854 Full PSI 7854 Full PSI 7854 Full PSI 7854 Full PSI 7854 Full PSI 7854 Full PSI 7854 Full PSI 7854 *2180 6850 *1500 4700 *1090 3430 Full PSI 12272 Full PSI 12272 Full PSI 12272 Full PSI 12272 Full PSI 12272 Full PSI 12272 Full PSI 12272 Full PSI 12272 Full PSI 12272 *2125 10435 *1460 7175 *1065 5235

NOTE: * Indicates cylinder strength is affected, see notes above for details.

www .lionhydraulics .com

MODEL NO. EXAMPLE 20 TL 08 - 112Rod Diameter (inches) x 100 Stroke (inches) Bore (inches) x 10 TL 2500 PSI TH 3000 PSI TP 3000 PSI Rephasing

TL SERIES

Bore Stroke 4 .00 6 .00 8 .00 10 .00 12 .00 14 .00 16 .00 18 .00 20 .00 24 .00 30 .00 36 .00 4 .00 6 .00 8 .00 10 .00 12 .00 14 .00 16 .00 18 .00 20 .00 24 .00 30 .00 36 .00 4 .00 6 .00 8 .00 10 .00 12 .00 14 .00 16 .00 18 .00 20 .00 24 .00 24 .00 30 .00 36 .00 48 .00 10 .00 12 .00 14 .00 16 .00 18 .00 20 .00 24 .00 30 .00 36 .00

Rod Dia. 1 .25 1 .25 1 .25 1 .25 1 .25 1 .25 1 .25 1 .25 1 .50 1 .50 1 .50 1 .50 1 .25 1 .25 1 .25 1 .25 1 .25 1 .25 1 .25 1 .25 1 .25 1 .50 1 .50 1 .50 1 .25 1 .25 1 .25 1 .25 1 .25 1 .25 1 .25 1 .25 1 .50 1 .50 1 .75 2 .00 2 .00 2 .00 1 .50 2 .00 2 .00 2 .00 2 .00 2 .00 2 .00 2 .00 2 .00

Order No. 639168 639169 639170 639171 639172 639173 639174 639175 639176 639177 639179 639180 639182 639183 639184 639185 639186 639187 639188 639189 639190 639191 639193 639194 639196 639197 639198 639199 639201 639202 639203 639204 639205 639206 639207 639208 639209 639210 639214 639215 639216 639217 639218 639219 639220 639222 639223

Model 30TL04-125 30TL06-125 30TL08-125 30TL10-125 30TL12-125 30TL14-125 30TL16-125 30TL18-125 30TL20-150 30TL24-150 30TL30-150 30TL36-150 35TL04-125 35TL06-125 35TL08-125 35TL10-125 35TL12-125 35TL14-125 35TL16-125 35TL18-125 35TL20-125 35TL24-150 35TL30-150 35TL36-150 40TL04-125 40TL06-125 40TL08-125 40TL10-125 40TL12-125 40TL14-125 40TL16-125 40TL18-125 40TL20-150 40TL24-150 40TL24-175 40TL30-200 40TL36-200 40TL48-200 50TL10-150 50TL12-200 50TL14-200 50TL16-200 50TL18-200 50TL20-200 50TL24-200 50TL30-200 50TL36-200

3 .0"

3 .5" NON ASAE - TL

4 .0"

5 .0"

Pin to Pin Center Retracted x Ship Wt Pin Dia. Extended lbs. Retracted Extended 14 1/4 18 1/4 23 1 16 1/4 22 1/4 25 1 18 1/4 26 1/4 27 1 20 1/4 30 1/4 30 1 22 1/4 34 1/4 32 1 24 1/4 38 1/4 34 1 26 1/4 42 1/4 36 1 28 1/4 46 1/4 39 1 30 1/4 50 1/4 41 1 34 1/4 58 1/4 48 1 40 1/4 70 1/4 55 1 46 1/4 82 1/4 62 1 14 1/4 18 1/4 30 1 16 1/4 22 1/4 33 1 18 1/4 26 1/4 35 1 20 1/4 30 1/4 38 1 22 1/4 34 1/4 41 1 24 1/4 38 1/4 43 1 26 1/4 42 1/4 46 1 28 1/4 46 1/4 51 1 30 1/4 50 1/4 54 1 34 1/4 58 1/4 59 1 40 1/4 70 1/4 67 1 46 1/4 82 1/4 75 1 14 1/4 18 1/4 37 1 16 1/4 22 1/4 39 1 18 1/4 26 1/4 42 1 20 1/4 30 1/4 45 1 22 1/4 34 1/4 48 1 34 1/4 58 1/4 50 1 26 1/4 42 1/4 53 1 28 1/4 46 1/4 59 1 30 1/4 50 1/4 62 1 34 1/4 58 1/4 68 1 34 1/4 58 1/4 74 1 40 1/4 70 1/4 91 1 46 1/4 82 1/4 102 1 58 1/4 106 1/4 125 1 22 1/4 32 1/4 75 1 24 1/4 36 1/4 87 1 26 1/4 40 1/4 92 1 28 1/4 44 1/4 96 1 30 1/4 48 1/4 101 1 32 1/4 52 1/4 106 1 36 1/4 60 1/4 116 1 42 1/4 72 1/4 131 1 48 1/4 84 1/4 145 1

Max. Rated PSI & Column Load on Full Extension PSI Full PSI Full PSI Full PSI Full PSI Full PSI Full PSI Full PSI *2340 *1985 Full PSI *2105 *1535 Full PSI Full PSI Full PSI Full PSI Full PSI Full PSI *2060 Full PSI Full PSI *2250 *1545 *1125 Full PSI Full PSI Full PSI Full PSI *2400 *1925 *1580 Full PSI *2315 *1720 Full PSI Full PSI Full PSI *1635 Full PSI Full PSI Full PSI Full PSI Full PSI Full PSI Full PSI *2265 *1665 lbs. 17672 17672 17672 17672 17672 17672 17672 16560 14025 17672 14880 10855 24053 24053 24053 24053 24053 24053 19840 24053 24053 21645 14880 10850 31416 31416 31416 31416 30195 24210 19840 31416 29085 21645 31416 31416 31416 20560 49088 49088 49088 49088 49088 49088 49088 44470 32700

7*1

NOTE: * Indicates cylinder strength is affected, see page 6 for details. *1 Maximum rated PSI on retraction 2505 PSI

Toll-Free 1-800-665-0247

|

Phone (204) 786-7921

|

Fax (204)889-9120

30 Month Fair Exchange Warranty

TH SERIES1 2 4 5 6

3000 PSI Continuous Working Pressure 6000 PSI Proof Pressure

11

13

14

15

12

3

7

8

9

10

12

1

Pins & Retainers - High tensile steel, zinc plated to prevent corrosion, comes with cotter pin retainers . Ports - Double ported ORB for greater flexibility of assembly and positive sealing . Unless otherwise stated, cylinders assembled with ports inline . Piston Nut - Heavy duty, torqued, self locking piston nut holds piston in place under high cycle loading . Piston Wear Ring - 33% glass filled nylon wear ring incorporated in piston to provide side load bearing area, preventing scoring of cylinder tube . Piston - Ductile iron, precision machined providing a malleable bearing surface for extended cylinder life.

6

2

Piston Seal - 15% fibre glass filled teflon piston seal comes with o-ring expander provides a positive piston seal with minimal friction, extending seal operation under high pressure applications . Tie-Rods - High tensile steel to prevent failure under high pressure. Cylinder Shaft - 1045 high strength steel, hard chrome plated shaft provides extended cylinder life in harsh applications. Tube - Precision finished skive and burnished heavy wall steel tubing for extended seal and cylinder life. Tube Seal - 90 durometer o-ring with anti-extrusion back-up washer to prevent leakage under high pressure and cycle loading .

11 12

Rod Seal - Polyurethane U-Cup providing long wearing, positive seal . Rod Cap & Clevis Cap - Ductile iron comes with drilled oil passages, offering increased bearing surface for high shock and side load applications . Rod Wiper - Heavy duty metal encased, nitrile preventing contaminants from entering cylinder. Threaded Shaft (on ASAE cylinders) - To accept optional mechanical stroke control NOTE: Not applicable to ASAE 5" bore cylinders .

7 8

13

3

14

8

4

9

15

5

10

Rod Clevis - Ductile iron comes with 360 thread contact area and positive set screws locking device able to withstand continuous high loads without wear or fracture.

www .lionhydraulics .com

CYLINDER ORDERING INFORMATION - TH SERIES: ASAE & NON ASAEBore Stroke 2 .0" 2 .5" 3 .0" 3 .5" 4 .0" 5 .0" 3 .0" 3 .5" 4 .0" 5 .0" 8 .00 8 .00 8 .00 8 .00 8 .00 8 .00 16 .00 16 .00 16 .00 16 .00 Rod Dia. 1 .13 1 .13 1 .25 1 .25 1 .37 2 .00 1 .50 1 .50 1 .75 2 .00 Order No. 639280 639281 639282 639283 639284 639286 639699 639700 639701 639702 Model 20TH08-112 ASAE 25TH08-112 ASAE 30TH08-125 ASAE 35TH08-125 ASAE 40TH08-137 ASAE 50TH08-200 ASAE 30TH16-150 ASAE 35TH16-150 ASAE 40TH16-175 ASAE 50TH16-200 ASAE Pin to Pin Center 20 1/4 20 1/4 20 1/4 20 1/4 20 1/4 20 1/4 31 1/2 31 1/2 31 1/2 31 1/2 Ship Wt Extended lbs. 28 1/4 20 28 1/4 22 28 1/4 28 28 1/4 36 28 1/4 44 28 1/4 78 47 1/2 41 47 1/2 51 47 1/2 64 47 1/2 100 Pin Dia. 1 1 1 1 1 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4

NOTE: All 2" through 4" bore cylinders with 8" stroke are designed with rod threaded to accommodate a stroke control collar per ASAE specifications. (See page 6 definition)

Max. Rated PSI & Column Load on Full Extension PSI lbs. Full PSI 9425 Full PSI 14726 Full PSI 21206 Full PSI 28863 Full PSI 37699 Full PSI 58905 Full PSI 21206 Full PSI 28863 Full PSI 37699 Full PSI 58905 Max. Rated PSI & Column Load on Full Extension PSI lbs. Full PSI 9425 Full PSI 9425 Full PSI 9425 Full PSI 9425 Full PSI 9425 Full PSI 9425 *2930 9205 *2180 6850 Full PSI 14726 Full PSI 14726 Full PSI 14726 Full PSI 14726 Full PSI 14726 Full PSI 14726 *2855 14025 *2125 10435 Full PSI 21206 Full PSI 21206 Full PSI 21206 Full PSI 21206 Full PSI 21206 Full PSI 21206 Full PSI 21206 Full PSI 21206 Full PSI 28863 Full PSI 28863 Full PSI 28863 Full PSI 28863 Full PSI 28863 Full PSI 28863 Full PSI 28863 *2250 21645 Full PSI 37699 Full PSI 37699 Full PSI 37699 Full PSI 37699 Full PSI 37699 Full PSI 37699 Full PSI 37699 Full PSI 37699 Full PSI 58905 Full PSI 58905 Full PSI 58905 Full PSI 58905 Full PSI 58905 Full PSI 58905 Full PSI 58905

ASAE - TH

Bore Stroke 8 .00 10 .00 12 .00 14 .00 16 .00 18 .00 20 .00 24 .00 8 .00 10 .00 12 .00 14 .00 16 .00 18 .00 20 .00 24 .00 8 .00 10 .00 12 .00 14 .00 16 .00 18 .00 20 .00 24 .00 8 .00 10 .00 12 .00 14 .00 16 .00 18 .00 20 .00 24 .00 8 .00 10 .00 12 .00 14 .00 16 .00 18 .00 20 .00 24 .00 10 .00 12 .00 14 .00 16 .00 18 .00 20 .00 24 .00

Rod Dia. 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .13 1 .25 1 .25 1 .25 1 .25 1 .25 1 .25 1 .25 1 .25 1 .50 1 .50 1 .50 1 .50 1 .25 1 .25 1 .25 1 .25 1 .50 1 .50 1 .50 1 .50 1 .37 1 .37 1 .37 1 .37 1 .75 1 .75 1 .75 1 .75 2 .00 2 .00 2 .00 2 .00 2 .00 2 .00 2 .00

Order No. 639617 639618 639619 639620 639621 639622 639623 639624 639631 639632 639633 639634 639635 639636 639637 639638 639645 639646 639647 639648 639649 639650 639651 639652 639659 639660 639661 639662 639663 639664 639665 639666 639673 639674 639675 639676 639677 639678 639679 639680 639688 639689 639690 639691 639692 639693 639694

Model 20TH08-112 20TH10-112 20TH12-112 20TH14-112 20TH16-112 20TH18-112 20TH20-112 20TH24-112 25TH08-112 25TH10-112 25TH12-112 25TH14-112 25TH16-125 25TH18-125 25TH20-125 25TH24-125 30TH08-125 30TH10-125 30TH12-125 30TH14-125 30TH16-150 30TH18-150 30TH20-150 30TH24-150 35TH08-125 35TH10-125 35TH12-125 35TH14-125 35TH16-150 35TH18-150 35TH20-150 35TH24-150 40TH08-137 40TH10-137 40TH12-137 40TH14-137 40TH16-175 40TH18-175 40TH20-175 40TH24-175 50TH10-200 50TH12-200 50TH14-200 50TH16-200 50TH18-200 50TH20-200 50TH24-200

Pin to Pin Center Retracted 18 1/4 20 1/4 22 1/4 24 1/4 26 1/4 28 1/4 30 1/4 34 1/4 18 1/4 20 1/4 22 1/4 24 1/4 26 1/4 28 1/4 30 1/4 34 1/4 18 1/4 20 1/4 22 1/4 24 1/4 26 1/4 28 1/4 30 1/4 34 1/4 18 1/4 20 1/4 22 1/4 24 1/4 26 1/4 28 1/4 30 1/4 34 1/4 18 1/4 20 1/4 22 1/4 24 1/4 26 1/4 28 1/4 30 1/4 34 1/4 22 1/4 24 1/4 26 1/4 28 1/4 30 1/4 32 1/4 36 1/4 Extended 26 1/4 30 1/4 34 1/4 38 1/4 42 1/4 46 1/4 50 1/4 58 1/4 26 1/4 30 1/4 34 1/4 38 1/4 42 1/4 46 1/4 50 1/4 58 1/4 26 1/4 30 1/4 34 1/4 38 1/4 42 1/4 46 1/4 50 1/4 58 1/4 26 1/4 30 1/4 34 1/4 38 1/4 42 1/4 46 1/4 50 1/4 58 1/4 26 1/4 30 1/4 34 1/4 38 1/4 42 1/4 46 1/4 50 1/4 58 1/4 32 1/4 36 1/4 40 1/4 44 1/4 48 1/4 52 1/4 60 1/4

Ship Wt lbs. 19 21 22 24 25 26 28 30 21 23 24 26 29 31 32 35 27 30 32 35 39 41 43 48 35 38 41 43 48 51 54 59 43 46 48 52 61 64 67 74 78 88 93 97 102 107 117

Pin Dia. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4

2 .0"

2 .5"

NON ASAE - TH

3 .0"

3 .5"

9

4 .0"

5 .0"

NOTE: * Indicates cylinder strength is affected, see page 6 for details.

Toll-Free 1-800-665-0247

|

Phone (204) 786-7921

|

Fax (204)889-9120

30 Month Fair Exchange Warranty

TP REPHASING SERIES1 1 2 3

3000 PSI Continuous Working Pressure 6000 PSI Proof Pressure10 4

21

3

4

5

6

7

8

9

11

12

1312

14

15

16

Pins & Retainers - High tensile steel, zinc plated to prevent corrosion, comes with cotter pin retainers . Ports - Double ported ORB for greater flexibility of assembly and positive sealing .Cylinders assembled with ports inline . Piston Nut - Heavy duty, torqued, self locking piston nut holds piston in place under high cycle loading . Piston Wear Ring - 33% glass filled nylon wear ring incorporated in piston to provide side load bearing area, preventing scoring of cylinder tube . Piston - Ductile iron, precision machined providing a malleable bearing surface for extended cylinder life. Piston Seal - 15% fibre glass filled teflon piston seal comes with oring expander provides a positive

piston seal with minimal friction, extending seal operation under high pressure applications . 7 Tie-Rods - High tensile steel with rolled threads to prevent failure under high pressure . Cylinder Shaft - 1045 high strength steel, hard chrome plated shaft provides extended cylinder life in harsh applications. Tube - Precision finished skive and burnished heavy wall steel tubing for extended seal and cylinder life. Bypass Port - Precision machined and finished bypass port to ensure positive rephasing of cylinders with minimal settleback and consistent rephasing flow. Tube Seal - 90 durometer o-ring with anti-extrusion back-up washer to prevent leakage under high pressure and cycle loading .

Rod Seal - Polyurethane U-Cup providing long wearing, positive seal . Rod Cap & Clevis Cap - Ductile iron comes with drilled oil passages, offering increased bearing surface for high shock and side load applications . Rod Wiper - Heavy duty metal encased, nitrile preventing contaminants from entering cylinder . Threaded Shaft (on ASAE cylinders) To accept optional mechanical stroke control. NOTE: Not applicable to ASAE 5" bore cylinders .

2

13

8

3

14

9

4

15

10

5

16

6

11

10

Rod Clevis - Ductile iron comes with 360 thread contact area and positive set screws locking device able to withstand continuous high loads without wear or fracture.

NOTE: Hydraulic Stroke Control Assembly assembled to rephasing cylinder for pictorial purposes only, it is available separately, see page 11 for order numbers.

HYDRAULIC STROKE CONTROL ASSEMBLY1

Valve Body - Precision machined with flexible 3/4 - 16

coupler for ease of assembly, to base end port of cylinder body .

3

Push Rod - Provides positive actuation of spool valve

and eliminates the need for additional hydraulic tubing and fittings. (NOTE: Push rod length is proportional to cylinder stroke).

2

Spool Valve - Stainless steel to eliminate corrosion, "nylatron" piston for extended life.

4

Actuator - Ductile iron, allowing for infinite control of

cylinder stroke by adjusting actuator position on shaft. Aluminum bushing prevents damage to cylinder shaft.

www .lionhydraulics .com

TP REPHASING SERIES

REPHASING CYLINDER SYSTEMS (TP SERIES)Synchronized operation of two or more hydraulic cylinders in unbalanced load conditions can be attained by plumbing volumetrically matched cylinders (see specific cylinder bore and shaft diameters on accompanying TP Series chart) adjacent to each other where the displaced fluidRod Dia.

ASAE REPHASING CYLINDERSBore Stroke Order No.

produces, equal, simultaneous, actuation of each cylinder in the system. As the volumes of each cylinder cannot economically, be identically matched, a bypass port is provided that upon full extension (or retraction) a metered amount of fluid bypasses the piston seal to the next adjacent cylinder in thePin to Pin Center Ship Wt lbs.

system. This indexes all cylinders of the system to the sames position, then upon retraction (extension) positive sealing is engaged and sychronized operation continues (to ensure optimum performance all entrapped air must be purged from these rephasing cylinder systems) .

Max. Rated PSI & Column Load on Full Extension Retracted Extemded PSI lbs. 2 .5" 8 .00 1 .13 639703 25TP08-112 20 1/4 28 1/4 22 1 Full PSI 14726 2 .7" 8 .00 1 .13 639704 27TP08-112 20 1/4 28 1/4 25 1 Full PSI 17819 3 .0" 8 .00 1 .25 639705 30TP08-125 20 1/4 28 1/4 28 1 Full PSI 21206 3 .2" 8 .00 1 .25 639706 32TP08-125 20 1/4 28 1/4 32 1 Full PSI 24887 3 .5" 8 .00 1 .25 639707 35TP08-125 20 1/4 28 1/4 36 1 Full PSI 28863 3 .7" 8 .00 1 .37 639708 37TP08-137 20 1/4 28 1/4 42 1 Full PSI 33134 4 .0" 8 .00 1 .37 639709 40TP08-137 20 1/4 28 1/4 44 1 Full PSI 37699 4 .2" 8 .00 1 .50 639710 42TP08-150 20 1/4 28 1/4 50 1 Full PSI 42559 4 .5" 8 .00 1 .50 639711 45TP08-150 20 1/4 28 1/4 52 1 Full PSI 47713 4 .7" 8 .00 1 .50 639712 47TP08-150 20 1/4 28 1/4 70 1 Full PSI 53162 5 .0" 8 .00 1 .50 639713 50TP08-150 20 1/4 28 1/4 72 1 Full PSI 58905 NOTE: All 2 1/2" through 4 1/2" bore cylinders with 8" stroke are designed with the rod threaded to accomodate a stroke control collar per ASAE specifications. (See page 6 definition) Model Pin Dia.*1 Maximum rated PSI on retraction 2805 PSI *2 Maximum rated PSI on retraction 2505 PSI

*1 *2

11NOTE: The hydraulic stroke control assembly is designed to mount on 8" stroke ASAE cylinders. Additional modification to push rod length is required for mounting on all other cylinder sizes .Used on 2 .75" - 3 .00" Bore Series 3 .25" - 3 .50" Bore Series 3 .75" - 4 .00" Bore Series 4 .25" - 4 .50" Bore Series 4 .75" - 5 .00" Bore Series

HYDRAULIC STROKE CONTROL (APPLICABLE TO TP & TH SERIES)A Hydraulic Stroke Control Asembly mounted on a TP or TH Series cylinder can provide an infinitely variable stroke adjustment for that cylinder .Model No. HSC-2730 HSC-3235 HSC-3740 HSC-4245 HSC-4750 Order No. 637290 637291 637292 637293 637294

When used in conjunction with the master cylinder of a rephasing system, it provides consistent positive stroke control of the entire system .Rod DIa. 1 1/8 - 1 1/4 1 1/4 1 3/8 1 1/2 1 1/2

HYDRAULIC STROKE CONTROL ASSEMBLY

Ship Wt lbs. 3 .0 3 .0 3 .5 4 .0 4 .0

Toll-Free 1-800-665-0247

|

Phone (204) 786-7921

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Fax (204)889-9120

/

TL, TH, TP CYLINDERS

DIMENSIONAL DATA

DIMENSIONS FOR 2500 PSI (TL); 3000 PSI (TH); REPHASING (TP);DIMENSIONS IN INCHESBore A B B1 C D E F G G1 H H1 J J1 KTl KTH KTP M PTl PTH PTP T 2.00" 10 1/4 2 1/8 4 3/16 2 1/16 2 7/8 2 3/4 1 3/8 1 1/8 1 1/8 2 1/2 2 3/8 1 1 1 1/64 1 1/64 1 1/64 1 1/812 3/8 3/4-16 3/4-16 3/8 12 1/4 15 1/2 6 3/16 9 7/16 1 1/64 1 17/64 2.50" 10 1/4 2 1/8 4 3/16 2 1/16 2 7/8 3 1/8 1 9/16 1 1/8 1 1/8 2 1/2 2 1/2 1 1 1 1/64 1 1/64 1 1/64 1 1/812 3/8 3/4-16 3/4-16 3/8 12 1/4 15 1/2 6 3/16 9 7/16 1 1/64 1 17/64 2.75" 10 1/4 2 1/8 3 15/16 2 1/16 2 3/4 3 3/4 1 7/8 1 1/8 1 1/8 2 1/2 2 9/16 1 1 N/A N/A 1 1/64 1 1/812 N/A N/A 3/4-16 1/2 12 1/4 15 1/2 5 15/16 9 3/16 1 1/64 1 17/64 3.00" 10 1/4 2 1/8 3 15/16 2 1/16 2 3/4 3 3/4 1 7/8 1 1/8 1 1/8 2 5/8 2 9/16 1 1/8 1 1 1/64 1 1/64 1 1/64 1 1/412 1/2 3/4-16 3/4-16 1/2 12 1/4 15 1/2 5 15/16 9 3/16 1 1/64 1 17/64 3.25" 3.50" 3.75" 10 1/4 10 1/4 10 1/4 2 1/8 2 1/8 2 1/8 3 15/16 3 15/16 3 7/8 2 1/16 2 1/16 2 1/16 2 3/4 2 3/4 2 3/4 4 1/2 4 1/2 5 1/8 2 1/4 2 1/4 2 9/16 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 2 5/8 2 5/8 2 5/8 2 9/16 2 9/16 2 5/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 N/A 1 1/64 N/A N/A 1 1/64 N/A 1 1/64 1 1/64 1 1/64 1 1/41 1/41 1/412 12 12 N/A 1/2 N/A N/A 3/4-16 N/A 3/4-16 3/4-16 3/4-16 5/8 5/8 5/8 ASAE CYLINDERS 12 1/4 15 1/2 5 15/16 9 3/16 1 1/64 1 17/64 12 1/4 15 1/2 5 15/16 9 3/16 1 1/64 1 17/64 12 1/4 15 1/2 5 7/8 9 1/8 1 1/64 1 17/64 4.00" 10 1/4 2 1/8 3 7/8 2 1/16 2 3/4 5 1/8 2 9/16 1 1/8 1 1/8 2 5/8 2 5/8 1 1/8 1 1/8 1 1/64 1 1/64 1 1/64 1 1/412 1/2 3/4-16 3/4-16 5/8 12 1/4 15 1/2 5 7/8 9 1/8 1 1/64 1 17/64 4.25" 10 1/4 2 1/8 3 7/8 2 1/16 2 3/4 5 1/4 2 5/8 1 3/16 1 1/8 3 3 1 5/16 1 1/8 N/A N/A 1 1/64 1 1/212 N/A N/A 3/4-16 5/8 12 1/4 15 1/2 5 5/8 8 7/8 1 1/64 1 17/64 4.50" 10 1/4 2 1/8 3 7/8 2 1/16 2 3/4 5 1/4 2 5/8 1 3/16 1 1/8 3 3 1 5/16 1 1/8 1 1/64 N/A 1 1/64 1 1/212 1/2 3/4-16 3/4-16 5/8 12 1/4 15 1/2 5 5/8 8 7/8 1 1/64 1 17/64 4.75" 12 1/4 2 1/8 4 11/16 2 1/4 2 7/8 6 3 1 3/16 1 5/16 3 3 1/2 1 5/16 1 7/16 N/A N/A 1 1/64 1 1/212 N/A N/A 3/4-16 3/4 12 1/4 15 1/2 4 11/16 7 15/16 1 1/64 1 17/64 5.00" 12 1/4 2 1/8 4 11/16 2 1/4 2 7/8 6 3 1 3/16 1 5/16 3 3 1/2 1 5/16 1 7/16 1 1/64 1 17/64 1 1/64 1 1/212 1/2 3/4-16 3/4-16 3/4 12 1/4 15 1/2 4 11/16 7 15/16 1 1/64 1 17/64

12

AASAE-8

A

ASAE-16

B1 B1 K K

ASAE-8 ASAE-16 ASAE-8 ASAE-16

NOTE: Rod Clevis Threads are UNF -NOTE: PTl = NPTF Ports - PTH = 3/4-16 UNF ORB Ports - PTP = 3/4-16 UNF ORB Ports

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/FORCE EXERTED BY HYDRAULIC CYLINDERSMaximum force in pounds generated at given bores and pressures. Pull force for a given bore size varies depending on the rod diameter . NOTE: Column load limitations and maximum operating pressures are not considered in this table. Please refer to cylinder specifications and column load information on page 6.Piston Bore Rod Dia. inches 2 .00" 1 .13 1 .13 2 .50" 1 .25 2 .75" 1 .13 1 .25 3 .00" 1 .50 3 .25" 1 .25 1 .25 3 .50" 1 .50 3 .75" 1 .38 1 .25 1 .38 4 .00" 1 .50 1 .75 2 .00 4 .25" 1 .50 4 .50" 1 .50 4 .75" 1 .50 1 .50 5 .00" 2 .00 Push 1571 2454 2454 2970 3534 3534 4148 4811 4811 5522 6283 6283 6283 6283 6283 7093 7952 8860 9818 9818 500 Pull 1074 1957 1841 2473 2921 2651 3534 4197 3927 4780 5670 5541 5400 5081 4712 6210 7069 7977 8934 8247 1000 Push Pull 3142 2148 4909 3915 4909 3682 5940 4946 7069 5841 7069 5301 8296 7069 9621 8394 9621 7854 11045 9560 12566 11339 12566 11082 12566 10799 12566 10161 12566 9425 14186 12419 15904 14137 17721 15953 19635 17868 19635 16493 Pump Pressure PSI 1500 2000 Push Pull Push Pull 4712 3221 6283 4295 7363 5872 9818 7829 7363 5522 9818 7363 8909 7418 11879 9891 10603 8762 14137 11683 10603 7952 14137 10603 12444 10603 16592 14137 14432 12591 19242 16788 14432 11781 19242 15708 16567 14340 22089 19120 18850 17009 25133 22678 18850 16622 25133 22163 18850 16199 25133 21599 18850 15242 25133 20322 18850 14137 25133 18850 21279 18629 28373 24838 23857 21206 31809 28274 26581 23930 35441 31907 29453 26802 39270 35736 29453 24740 39270 32987 2500 Push Pull 7854 5369 12272 9787 12272 9204 14849 12364 17672 14604 17672 13254 20739 17672 24053 20985 24053 19635 27612 23899 31416 28348 31416 27704 31416 26998 31416 25403 31416 23562 35466 21048 39761 35343 44301 39884 49088 44670 49088 41234 3000 Push Pull 9425 6443 14726 11744 14726 11045 17819 14837 21206 17524 21206 15904 24887 21206 28863 25182 28863 23562 33134 28679 37699 34018 37699 33245 37699 32398 37699 30483 37699 28274 42559 37257 47713 42412 53162 47860 58905 53604 58905 49480

USEFUL FORMULASFluid Pressure (PSI) = Force (pounds) / Area (sq. in.) Cylinder Area (sq. in.) = 3.1416 x Radius2 (inch) Cylinder Force (pounds) - Pressure (PSI) x Area (sq. in.) Cylinder Speed (ft./sec.) = (231 x gpm) / (12 x 60 x Area) Hydraulic Horsepower = Pressure (PSI) x gpm / 1714 Fluid Motor Torque (in. lbs.) = Pressure (PSI) x disp . (cu . in ./rev) / 6 .2822 Fluid Motor Speed rpm = (231 x gpm) / disp . (cu . in .) Fluid Motor Horsepower = Torque (in. lbs.) x rpm / 63025 Pump Output Flow (gpm) = (Speed (rpm) x disp . (cu . in .)) / 231 Pump Input Horsepower = gpm x Pressure (PSI) / 1714 x eff. : : : : : : : : : : PSI A F v HP T n HP gpm HP = = = = = = = = = = F/A x r2 PxA (0.3208 x gpm) / A (PSI x gpm) /1714 (P x d) / (2 x 3 .1416) d = disp .rev . (cu . in ./rev .) (231 x gpm) / d TN / 63025 (n x d) / 231 (Q x P) / (1714 x E)

13

RULES-OF-THUMBHorsepower for driving a pump: For every 1 HP of drive, the equivalent of 1 gpm @ 1500 PSI can be produced . Horsepower for idling a pump: To idle a pump when it is unloaded will require about 5% of its full rated horsepower. Wattage for heating hydraulic oil: Each watt will raise the temperature of 1 gallon of oil by 1F per hour. Flow velocity in hydraulic lines: Pump suction lines 2 to 4 feet per second, pressure lines up to 500 PSI - 10 to 15 ft/sec, pressure lines 500 to 3000 PSI - 15 to 20 ft/sec; all oil lines in air-over-oil system: 4 ft/sec.

Toll-Free 1-800-665-0247

|

Phone (204) 786-7921

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Fax (204)889-9120

STANDARD WELDED CYLINDER SELECTION GUIDE

30 Month Fair Exchange Warranty

WHLug Hydraulic Cylinders Series Double1 2 3 4 5

3000 PSI Working Pressure 6000 PSI Proof Pressure6 7 8 9 10 11 12 13 14 15

1

End Cap - Durable steel cast end able to withstand continuous high loads . Pins & Retainers - High tensile steel, zinc plated to prevent corrosion, comes with cotter pin retainers . Piston Nut - Heavy duty, torqued, self locking piston nut holds piston in place under high cycle loading . Piston Wear Ring - 33% glass filled nylon wear ring incorporated in piston to provide side load bearing area, preventing scoring of cylinder tube . Piston - Precision machined providing a malleable bearing surface for extended cylinder life. Piston Seal - PSP crown piston seal 8

2,3

comes with expander to provide a positive piston seal with minimal friction, extending seal operation under high pressure applications . Cylinder Shaft - High tensile steel, hard chrome plated shaft provides extended cylinder life in harsh applications . Tube - Precision finished skived and burnished heavy wall steel tubing for extended seal and cylinder life. Ports - ORB for positive sealing. Unless otherwise stated, cylinders assembled as follows: WH Series: Ports inline with pins . 11 Tube Seal - 90 durometer o-ring with anti-extrusion back-up washer to prevent leakage under high

pressure and cycle loading . 12 Rod Seal - Polyurethane U-Cup providing long wearing, positive seal . Cylinder Head - Offering increased bearing surface for high shock and side load applications . Comes with machined wrench flats for ease of servicing . Rod Wiper - Heavy duty, nitrile preventing contaminants from entering cylinder . Rod Clevis - Ductile iron comes with 360 thread contact area and positive set screw locking device able to withstand continuous high loads .

13

4

9

5

10

14

6

15

7

14

Bore 2.0 2.5 A* 10 .25 10 .25 A ASAE-8* 12 .25 12 .25 C 2 .06 2 .06 E 2 .38 2 .88 G 1 .13 1 .13 G1 1 .13 1 .13 H 2 .50 2 .50 H1 2 .17 2 .50 J 2 .00 2 .00 J1 2 .00 2 .00 K 1 .02 1 .02 M 1 .125-12 1 .125-12 P .75 -16 .75 -16 *Retracted length ( .06)= A + stroke

3.0 10 .25 12 .25 2 .38 3 .50 1 .13 1 .13 2 .63 2 .50 2 .25 2 .00 1 .02 1 .25-12 .75 -16

3.5 10 .25 12 .25 2 .38 4 .00 1 .13 1 .13 2 .63 2 .50 2 .25 2 .00 1 .02 1 .25-12 .75 -16

4.0 10 .25 12 .25 2 .38 4 .50 1 .13 1 .13 2 .63 2 .75 2 .25 2 .13 1 .02 1 .25-12 .75 -16

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3 0 0 0

P S I

WH SeriesBore Stroke Rod Dia.

Double Lug Hydraulic CylindersOrder No. Model Pin to Pin Center Retracted Extended 26 1/4 28 1/4 30 1/4 24 1/4 38 1/4 42 1/4 46 1/4 50 1/4 58 1/4 26 1/4 28 1/4 30 1/4 34 1/4 38 1/4 42 1/4 46 1/4 50 1/4 58 1/4 26 1/4 28 1/4 30 1/4 34 1/4 38 1/4 42 1/4 46 1/4 50 1/4 58 1/4 26 1/4 28 1/4 30 1/4 34 1/4 38 1/4 42 1/4 46 1/4 50 1/4 58 1/4 26 1/4 28 1/4 30 1/4 34 1/4 38 1/4 42 1/4 46 1/4 50 1/4 58 1/4 Ship Wt lbs. 16 16 17 18 20 21 22 24 26 19 20 21 22 24 26 28 29 33 26 27 28 31 33 37 40 42 47 30 32 33 35 38 42 45 48 53 36 37 38 41 44 51 54 57 64 Pin Dia 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1"

Max Rated PSI & Column Load on Full Extension PSI 3000 3000 3000 3000 3000 3000 3000 *2930 *2180 3000 3000 3000 3000 3000 3000 3000 *2855 *2125 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 *2516 3000 3000 3000 *2250 3000 3000 3000 3000 *2821 3000 3000 3000 3000 lbs. 9425 9425 9425 9425 9425 9425 9425 9204 6849 14726 14726 14726 14726 14726 14726 14726 14014 10431 21206 21206 21206 21206 21206 21206 21206 21206 21206 28863 28863 28863 28863 24207 28863 28863 28863 21647 37699 37699 37699 37699 35450 37699 37699 37699 37699

8 .00 1 .13 644800 20WH08-112 18 1/4 8 .00 1 .13 644808 20WH08-112 ASAE 20 1/4 10 .00 1 .13 644801 20WH10-112 20 1/4 12 .00 1 .13 644802 20WH12-112 22 1/4 20WH14-112 24 1/4 2" 14 .00 1 .13 644803 16 .00 1 .13 644804 20WH16-112 26 1/4 18 .00 1 .13 644805 20WH18-112 28 1/4 20 .00 1 .13 644806 20WH20-112 30 1/4 24 .00 1 .13 644807 20WH24-112 34 1/4 8 .00 1 .13 644810 25WH08-112 18 1/4 8 .00 1 .13 644818 25WH08-112 ASAE 20 1/4 10 .00 1 .13 644811 25WH10-112 20 1/4 12 .00 1 .13 644812 25WH12-112 22 1/4 25WH14-112 24 1/4 2 .5" 14 .00 1 .13 644813 16 .00 1 .25 644814 25WH16-125 26 1/4 18 .00 1 .25 644815 25WH18-125 28 1/4 20 .00 1 .25 644816 25WH20-125 30 1/4 24 .00 1 .25 644817 25WH24-125 34 1/4 8 .00 1 .25 644820 30WH08-125 18 1/4 8 .00 1 .25 644828 30WH08-125 ASAE 20 1/4 10 .00 1 .25 644821 30WH10-125 20 1/4 12 .00 1 .25 644822 30WH12-125 22 1/4 30WH14-125 24 1/4 3" 14 .00 1 .25 644823 16 .00 1 .50 644824 30WH16-150 26 1/4 18 .00 1 .50 644825 30WH18-150 28 1/4 20 .00 1 .50 644826 30WH20-150 30 1/4 24 .00 1 .50 644827 30WH24-150 34 1/4 8 .00 1 .25 644830 35WH08-125 18 1/4 8 .00 1 .25 644838 35WH08-125 ASAE 20 1/4 10 .00 1 .25 644831 35WH10-125 20 1/4 12 .00 1 .25 644832 35WH12-125 22 1/4 35WH14-125 24 1/4 3 .5" 14 .00 1 .25 644833 16 .00 1 .50 644834 35WH16-150 26 1/4 18 .00 1 .50 644835 35WH18-150 28 1/4 20 .00 1 .50 644836 35WH20-150 30 1/4 24 .00 1 .50 644837 35WH24-150 34 1/4 8 .00 1 .38 644840 40WH08-138 18 1/4 8 .00 1 .38 644848 40WH08-138 ASAE 20 1/4 10 .00 1 .38 644841 40WH10-138 20 1/4 12 .00 1 .38 644842 40WH12-138 22 1/4 40WH14-138 24 1/4 4" 14 .00 1 .38 644843 16 .00 1 .75 644844 40WH16-175 26 1/4 18 .00 1 .75 644845 40WH18-175 28 1/4 20 .00 1 .75 644846 40WH20-175 30 1/4 24 .00 1 .75 644847 40WH24-175 34 1/4 NOTE: * Indicates cylinder strength is affected, see page 6 for details.

WH SERIES

15

Toll-Free 1-800-665-0247

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Phone (204) 786-7921

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Fax (204)889-9120

STANDARD WELDED CYLINDER SELECTION GUIDE

30 Month Fair Exchange Warranty

WX Series Cross Tube Hydraulic Cylinders

3000 PSI Working Pressure 6000 PSI Proof Pressure

11

2

3

4

5

6

7

8

9

10

11

12

13

End Cap - Durable steel cast end able to withstand continuous high loads . Piston Nut - Heavy duty, torqued, self locking piston nut holds piston in place under high cycle loading . Piston Wear Ring - 33% glass filled nylon wear ring incorporated in piston to provide side load bearing area, preventing scoring of cylinder tube . Piston - Precision machined providing a malleable bearing surface for extended cylinder life. Piston Seal - PSP crown piston seal comes with expander to provide a 6

positive piston seal with minimal friction, extending seal operation under high pressure applications . Cylinder Shaft - High tensile steel, hard chrome plated shaft provides extended cylinder life in harsh applications . Tube - Precision finished skived and burnished heavy wall steel tubing for extended seal and cylinder life. Ports - ORB for positive sealing. Unless otherwise stated, cylinders assembled as follows: WX Series: Ports 90 to pins . Tube Seal - 90 durometer o-ring with anti-extrusion back-up washer

to prevent leakage under high pressure and cycle loading . 10 Rod Seal - Polyurethane U-Cup providing long wearing, positive seal . Cylinder Head - Offering increased bearing surface for high shock and side load applications . Comes with machined wrench flats for ease of servicing. Rod Wiper - Heavy duty, nitrile preventing contaminants from entering cylinder . Cross Tube End - Durable steel cast end able to withstand continuous high loads .

2

3

11

7

4

8

12

5

9

13

16

Bore 1.5 2.0 A* 8 .00 8 .00 C 0 .75 0 .88 E 1 .88 2 .38 H 1 .50 2 .00 H1 1 .88 2 .38 J 1 .50 1 .75 J1 1 .50 1 .75 K 0 .77 1 .02 P .56 -18 .75 -16 *Retracted length ( .06)= A + stroke

2.5 8 .00 0 .88 2 .88 2 .00 2 .88 1 .75 1 .75 1 .02 .75 -16

3.0 8 .00 0 .88 3 .50 2 .00 3 .50 1 .75 1 .75 1 .02 .75 -16

3.5 8 .00 1 .00 4 .00 2 .50 4 .00 2 .00 2 .00 1 .02 .75 -16

4.0 8 .00 1 .00 4 .50 4 .00 4 .50 2 .00 2 .00 1 .02 .75 -16

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3 0 0 0

P S I

WX SeriesBore Stroke

Cross Tube Hydraulic CylindersRod Dia. Order No. Model Pin to Pin Center Retracted Extended 24 28 32 36 40 44 48 56 24 28 32 36 40 44 48 56 24 28 32 36 40 44 48 56 24 28 32 36 40 44 48 56 24 28 32 36 40 44 48 56 24 28 32 36 40 44 48 56 Ship Wt lbs. 9 10 11 12 13 14 15 17 13 14 15 17 18 19 21 23 17 18 20 21 23 25 26 29 24 27 29 32 34 36 39 43 32 35 38 41 44 47 50 57 39 43 47 50 54 58 61 69 Pin Dia 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1"

Max Rated PSI & Column Load on Full Extension PSI 3000 3000 3000 3000 3000 3000 3000 *2618 3000 3000 3000 3000 3000 3000 3000 *2359 3000 3000 3000 3000 3000 3000 3000 *2301 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 lbs. 5301 5301 5301 5301 5301 5301 5301 4626 9425 9425 9425 9425 9425 9425 9425 7411 14726 14726 14726 14726 14726 14726 14726 11295 21206 21206 21206 21206 21206 21206 21206 21206 28863 28863 28863 28863 28863 28863 28863 28863 37699 37699 37699 37699 37699 37699 37699 37699

8 .00 1 .00 644950 15WX08-100 16 10 .00 1 .00 644951 15WX10-100 18 12 .00 1 .00 644952 15WX12-100 20 14 .00 1 .00 644953 15WX14-100 22 1 .5" 16 .00 1 .00 644954 15WX16-100 24 18 .00 1 .00 644955 15WX18-100 26 20 .00 1 .00 644956 15WX20-100 28 24 .00 1 .00 644957 15WX24-100 32 8 .00 1 .13 644900 20WX08-112 16 10 .00 1 .13 644901 20WX10-112 18 12 .00 1 .13 644902 20WX12-112 20 14 .00 1 .13 644903 20WX14-112 22 2" 16 .00 1 .13 644904 20WX16-112 24 18 .00 1 .13 644905 20WX18-112 26 20 .00 1 .13 644906 20WX20-112 28 24 .00 1 .13 644907 20WX24-112 32 8 .00 1 .25 644910 25WX08-125 16 10 .00 1 .25 644911 25WX10-125 18 12 .00 1 .25 644912 25WX12-125 20 14 .00 1 .25 644913 25WX14-125 22 2 .5" 16 .00 1 .25 644914 25WX16-125 24 18 .00 1 .25 644915 25WX18-125 26 20 .00 1 .25 644916 25WX20-125 28 24 .00 1 .25 644917 25WX24-125 32 8 .00 1 .50 644920 30WX08-150 16 10 .00 1 .50 644921 30WX10-150 18 12 .00 1 .50 644922 30WX12-150 20 14 .00 1 .50 644923 30WX14-150 22 3" 16 .00 1 .50 644924 30WX16-150 24 18 .00 1 .50 644925 30WX18-150 26 20 .00 1 .50 644926 30WX20-150 28 24 .00 1 .50 644927 30WX24-150 32 8 .00 1 .75 644930 35WX08-175 16 10 .00 1 .75 644931 35WX10-175 18 12 .00 1 .75 644932 35WX12-175 20 14 .00 1 .75 644933 35WX14-175 22 3 .5" 16 .00 1 .75 644934 35WX16-175 24 18 .00 1 .75 644935 35WX18-175 26 20 .00 1 .75 644936 35WX20-175 28 24 .00 1 .75 644937 35WX24-175 32 8 .00 2 .00 644940 40WX08-200 16 10 .00 2 .00 644941 40WX10-200 18 12 .00 2 .00 644942 40WX12-200 20 14 .00 2 .00 644943 40WX14-200 22 4" 16 .00 2 .00 644944 40WX16-200 24 18 .00 2 .00 644945 40WX18-200 26 20 .00 2 .00 644946 40WX20-200 28 24 .00 2 .00 644947 40WX24-200 32 NOTE: * Indicates cylinder strength is affected, see page 6 for details.

WX SERIES

17

Toll-Free 1-800-665-0247

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Phone (204) 786-7921

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/2 STAGE ADJUSTABLE STROKE CONTROLSOrder No. 638655 Rod DIa. Ship Wt lbs. 2 .0 3 .0 3 .5 4 .0 Description Each adjustable stroke control provides approximately 2" of stroke adjustment. 1 1/8

ACCESSORIES

3 STAGE ADJUSTABLE STROKE CONTROLSOrder No. 638653 638656 638657 638658 Rod DIa. 1 1/8 1 1/4 1 3/8 1 1/2 Ship Wt lbs. 2 .5 3 .0 3 .5 4 .0 Description Each adjustable stroke control provides approximately 3" of stroke adjustment.

STROKE CONTROL SPACER KITSOrder No. 639076 639123 639241 Rod DIa. 1 1/8 1 1/4 1 1/2 Weight Description lbs. Zinc Plated 4 Each kit contains: 2 Pair - 1" wide 1 Pair - 1 1/4" wide 4 1 Pair - 1 1/2" wide 1 Pair - 1 3/4" wide 4 5 - Stainless steel retaining rings

PIN KITSOrder No. 640091 638665 638666 Size (2) 1" Dia . x 3 3/8" LG (1) 1" Dia. x 3 7/8" LG & (1) 1" Dia . x 4 1/2" LG (2) 1 1/4" Dia . x 3 7/8" LG (1) 1 1/4" Dia. x 3 7/8" LG & (1) 1 1/4" Dia . x 4 1/2" LG Description Package of (2) Clevis pins c/w (4) Hair pin retainers Package of (2) Clevis pins c/w (4) Cotter pin retainers Package of (2) Clevis pins c/w (4) Cotter pin retainers Package of (2) Clevis pins c/w (4) Cotter pin retainers Package of (12) Hair pin retainers Package of (12) 3/16 x 1 1/2 Cotter pin retainers Used on All 2" - 4" Bore TL, TH & TP Series All WH Series All 4 1/4" - 5" Bore TL & TP Series All 3" - 4" Bore x 16" Stroke TL & TH ASAE Series All 5" Bore TH Series -

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638667 640110 638668

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/BREATHERS FOR SINGLE ACTING APPLICATIONSOrder No. 640368 640370 648277 648278 Description 3/8 NPT 1/2 NPT 9/16 ORB 3/4 ORB

ACCESSORIES

PORT ADAPTEROrder No. 624643 Description 3/4 - 16 ORB - 1/2 NPT

2500 PSI (TL SERIES)Bore 2 .0" 2 .5" 3 .0" 3 .5" Rod Dia. 1 .125 1 .125 1 .25 1 .25 1 .50 1 .25 1 .50 1 .25 1 .50 1 .75 2 .00 1 .50 2 .00 Order No. 639572 639573 639574 639575 639576 639577 639578 639579 639580 639581 639582 639583 639584

/Description Up to 30" stroke Up to 16" stroke 18" stroke and up Up to 20" stroke 24" stroke and up Up to 16" stroke 18" stroke and up Up to 16" stroke 18" to 24" stroke 24" stroke 30" stroke and up Up to 10" stroke 12" to 36" stroke

CYLINDER REPAIR KITS3000 PSI (TH & TP SERIES)Bore 2 .0" 2 .5" 2 .7" 3 .0" 3 .2" 3 .5" 3 .7" 4 .0" 4 .2" 4 .5" 4 .7" 5 .0" Rod Dia. 1 .125 1 .125 1 .25 1 .125 1 .25 1 .50 1 .25 1 .25 1 .50 1 .375 1 .375 1 .50 1 .75 2 .00 1 .50 1 .50 1 .50 1 .50 2 .00 Order No. 639542 639555 639556 639557 639558 639559 639560 639561 639562 639563 639564 639565 639566 639585 639567 639568 639569 639570 639571 Model No. RK20H - 112 RK25H - 112 RK25H - 125 RK27H - 112 RK30H - 125 RK30H - 150 RK32H - 125 RK35H - 125 RK35H - 150 RK37H - 137 RK40H - 137 RK40H - 150 RK40H - 175 RK40H - 200 RK42H - 150 RK45H - 150 RK47H - 150 RK50H - 150 RK50H - 200 Description Up to 24" stroke Up to 14" stroke & Rephasing 16" to 24" stroke Rephasing cylinder repair kit Up to 14" stroke & Rephasing 16" to 24" stroke Rephasing cylinder repair kit Up to 14" stroke & Rephasing 16" to 24" stroke Rephasing cylinder repair kit Up to 14" stroke & Rephasing Rephasing cylinder repair kit 16" to 24" stroke 30" stroke and up Rephasing cylinder repair kit Rephasing cylinder repair kit Rephasing cylinder repair kit Rephasing cylinder repair kit 8" to 24" stroke

Model No. RK20L - 112 RK25L - 112 RK25L - 125 RK30L - 125 RK30L - 150 RK35L - 125 RK35L - 150 RK40L - 125 RK40L - 150 RK40L - 175 RK40L - 200 RK50L - 150 RK50L - 200

4 .0"

5 .0"

NOTE: TL series cylinder repair kits can be used in previous TR series cylinders with corresponding bore and shaft diameters.

3000 PSI (WH & WX SERIES)Bore 1 .5" 2 .0" 2 .5" 3 .0" 3 .5" Rod Dia. 1 .00 1 .13 1 .13 1 .25 1 .25 1 .50 1 .25 1 .50 1 .75 1 .38 1 .75 2 .00 Order No. 644457 644338 644340 644341 644343 644345 644421 639346 639061 639746 639349 639327 Model No. RK15WD - 100 RK20WD - 112 RK25WD - 112 RK25WD - 125 RK30WD - 125 RK30WD - 150 RK35WD - 125 RK35WD - 150 RK35WD - 175 RK40WD - 138 RK40WD - 175 RK40WD - 200 Description Up to 24" stroke WX Up to 24" stroke WH & WX Up to 14" stroke WH 16" to 24" stroke WH & all WX Up to 14" stroke WH 16" to 24" stroke WH & all WX Up to 14" stroke WH 16" to 24" stroke WH & WX Up to 24" stroke WX Up to 14" stroke WH 16" to 24" stroke WH Up to 24" Stroke WX

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4 .0"

Toll-Free 1-800-665-0247

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Phone (204) 786-7921

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Fax (204)889-9120

For placing orders or for further product information contact your local Lion Hydraulics sales representative, or contact:

CANADIAN CORPORATE OFFICE: LION HYDRAULICS 51 Burmac Road, P .O . Box 429 Winnipeg, Manitoba, Canada R3C 3E4 Telephone 204-786-7921 Toll Free 1-800-665-0247 Fax 204-889-9120 [email protected] For Orders Only: Fax 204-772-9496 [email protected] CANADIAN WAREHOUSES: Winnipeg, Manitoba Montreal, Quebec

U.S.A. CORPORATE OFFICE : LION HYDRAULICS P .O . Box 20476 Minneapolis, Minnesota 55431 Telephone 204-786-7921 Toll Free 1-800-665-0247 Fax 204-889-9120 [email protected] For Orders Only: Fax 204-772-9496 [email protected] U.S.A WAREHOUSES: Austell, Georgia Dallas, Texas Fresno, California

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