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Purée, pulp, single strenght
LINE 1000
«MINI-INDUSTRY»
PROCESS OF DIFFERENT TYPES OF FRUIT
Fruits with stone
• mango,peach,apricot,
Fruitswithout stone
• guava,apple, pear,passion fruit
Fruits with thick peel
• pineapple,papaya,orange
Small fruits
• strawberry,cherries,lychi, acerola
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apricot,avocado
passion fruit orange lychi, acerola
FEATURES OF LINE 10001000 Kgs/hour of rawmaterial
Production of purée, pulp,single strenght
Flexible installation: treatsdifferents types of fruit
Low general consumptions
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Low general consumptions
Easy plant running
Easy production control
Complete plant in fewsquare meters
TECHNOLOGICAL CYCLE
4
5
Mango, Peach, Apricot,
Avocado
Guava, Passion fruit,
Apple, Pear, Pomegranate
Pineapple, Papaye, Citrus
fruit, Honey dew
Cherries, Strawberries,
Acerola, Lychee, Grape
WASHING-PEELING-PREHEATING-
REFINING UNIT ON SKID
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MULTI-FRUIT WASHING UNIT WITH FEEDING
TABLE
� Manual feeding of the raw material
� It is also possible to make a further
selection
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� Washing tank with drinkable water
� Water filtered before coming again in
touch with the raw
-> a very minimum loss of water
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� Roller elevator
� Collects the fruits into the washing
tank
� Brushing, Rinsing, Blanching
MULTI-FRUIT COMBINED PEELING AND PULP
EXTRACTION UNIT
� Receives the fruit directly from the elevator
� Composed of three different units used
according to the variety of fruit:
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according to the variety of fruit:
- Grinder equipped with blades
- Extractor with counter rotating drums
- Extractor at rotating hammers
GRINDER EQUIPPED WITH BLADES
Used to grind fruits without stones or
very small seeds (guava, passion fruit,
tomato, apple, pear <)
EXTRACTOR WITH COUNTER-ROTATING DRUMS
Used to peel fruits with thick peel and
without stones (pineapple, oranges,
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without stones (pineapple, oranges,
papaya, honey dews <)
Used to extract the pulp from fruits with
stones (mango, peach, apricot <)
EXTRACTOR AT ROTATING HAMMERS
TUBULAR PREHEATER
� Prevents the enzymes from
affecting the pectin of the fruit
� Gives more consistency and
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� Gives more consistency and
stability to the product
� The temperature of the
product can be controlled and
regulated by the electric
panel
«TWIN STAGE» REFINING-PRESSING GROUP
� Receives the product from the
pre-heaterSeparation of the
pulp from seeds
and any other
fragments
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Refining and further
pressing to extract
juice from fibres
DECANTER
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� Separates the pulp from the juice by centrifugal action
� Liquid and pulpy parts discharged separately
HOMOGENIZER
� Homogenizes the product
� Avoids the syneresis of the
product
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� Improves its stability
� Suggested for fruit juice, fruit
purée and tomato ketchup
RESIDUE CONVEYANCE SYSTEM
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� Screw conveyor for the conveyance
of the residues out of the production
area
ASEPTIC FILLING UNIT
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ASEPTIC STERILIZER
Deaerator/Buffer tank
� Allows to avoid problems of oxydation
and increases the stability of the
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and increases the stability of the
product
� Can be used as a simple buffer tank by
switching off the vacuum pump
Sterilizing module
� Fast heating with overheating
water
� Principle UHT
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� Fast holding
� Fast cooling
CIP washing system
SINGLE HEAD ASEPTIC FILLER
� Single head
� Bags from 5 to 200L
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� Bags from 5 to 200L
� Joints protected by steam
barriers
� Traceability system (work alarm
and temperature)
Web Remote Connection
WRC
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� To enable our Technical Service to control
by tele-assistance the functionning of the
line and intervene if required directly by
our office
PLANT REFERENCE LIST
Country Model
Congo – Africa Mini-industry multi tropical fruit processing line complete with
evaporator (2013)
Production of aseptic single strength and concentrate juice filled into
220L bags.
Madagascar – Africa Mini-industry multi tropical fruit processing line complete complete
with blending and bottling line (2014)
Production of aseptic single strenght filled into 220L bags and fruit
juice filled into glass bottles
Mexico – Central America Mini-industry multi tropical fruit processing line (2013)
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Mexico – Central America Mini-industry multi tropical fruit processing line (2013)
Production of aseptic single strength filled into 220L bags
Roumania – Europe Mini-industry multi deciduous fruit processing line (2015)
Production of aseptic single strength filled into 220L bags
Costa Rica – Central America Mini-industry multi tropical fruit aseptic filling line (2015)
Production of aseptic single strenght/purée filled into 220L bags
Ecuador – South America Mini-industry multi tropical processing line (2015)
Production of aseptic single strenght filled into 220 L bags
Peru- South America Mini-industry multi tropical processing line (2016)
Production of purée and pulp into 4÷20L bags
