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LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

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Page 1: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

LIGO-G1000552-V8 1

aLIGO DC Power Distribution

Contents

Page 2: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

2

CDS Racks and Rooms

Front End Computer

Front End Computer

Timing Master

18VDC

I/O Extension

Timing Fanout

24VDC

Chassis

Chassis

Chassis

Chassis

Chassis

Chassis

DC Power

DC Power

DC Power

DC Power

DC Power

DC Power

AC

Voltage

Chassis

Chassis

Chassis

Chassis

Chassis

Chassis

MassStorageRoom (MSR)

OperatorControlRoom (OCR)

CDS ElectronicsRoom (CER

)LaserDiode

Room (LDR)

CDS Power

Room (CPR)

CDS Rack Installations

Field I/O

Cables

TimingDistribution

Cables

DCPowerRacks

Field Satellite

Racks

Subsystem

Electronics

Racks

FrontEnd

Racks

FiberOptic

Cables

DC Extension

Cables

FieldDC

ExtensionCords

Computer Users Room (CUR)

Racks and Rooms (RAR)

LIGO-G1000552-V8

Page 3: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

CDS Electronics Room (CER) Rack Layout

3

2feet

Each Rack is 39” Deep and 24”

Wide

2 feet

L1-P

EM

-C1

L1-SUS-C1

L1-SUS-C2

L1-SUS-C3

L1-SUS-C4 L1-SUS-C5

L1-SUS-C6

L1-SUS-C7

L1-SUS-C8L1

-SEI-

C1

Fro

nt F

ron

t

Front Front

Fro

nt

Fro

nt

L1-S

EI-

C2

L1-A

OS

-C1

L1-S

EI-

C3

L1-S

EI-

C4

L1-S

EI-

C5

L1-S

EI-

C6

LIGO-G1000552-V8

L1-UNK-C3

L1-UNK-C2

L1-UNK-C1

L1-ISC-C1

L1-ISC-C2

L1-ISC-C3

L1-P

SL-

C1

CDS Electronics Room (CER)

L1-UNK-C4

L1

-UN

K-C

5

SUS ITMX, ITMY, and BS Rack 1

SUS ITM, FM, and BS

Rack 2

SUS ITM, FM, and BS

Rack 1

SUS HAM2 Rack 1

SUS HAM2 Rack 2

SUS ITMX, ITMY, and BS Rack 2

SUS HAM5 and HAM6

Rack 1

SUS HAM5 and HAM6

Rack 2

ISC LVEA Rack 1

ISC LVEA Rack 2

ISC LVEA Rack 3

PS

L R

ack 1

PEM

, D

AQ

R

ack 1

AO

S R

ack 1

Front

SEI

Rack 1

SEI

Rack 2

SEI

Rack 3

SEI

Rack 4

SEI

Rack 5

SEI

Rack 6

Page 4: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

4

LLO LDR – Rack Layout

2feet

Each Rack is 39” Deep and 24” Wide

2 feet

Laser Diode Room (LDR)

Changing Room

480V DistributionPanel

208V DistributionPanel

DC Supplies

2feet

Fro

nt

Front

No posts

20

8V

Dis

trib

uti

on

Pan

el

20

8V

Dis

trib

uti

on

Pan

el

New Transformer and Distribution

Panel?

L1-VDC-C5

L1-VDC-C6

L1-V

DC

-C1

L1-V

DC

-C2

L1-V

DC

-C3

L1-V

DC

-C4

LDR Chiller

L1-LDR-C2

L1-LDR-C1

LIGO-G1000552-V8

<< CDS Rack Installations

CDS Power Room (CPR)

Page 5: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

2feet

Each Rack is 39” Deep and 24” Wide

2 feet

Laser Diode Room (LDR)

Changing Room

480V DistributionPanel

208V DistributionPanel

DC Supplies

2feet

Fro

nt

Front

20

8V

Dis

trib

uti

on

Pan

el

20

8V

Dis

trib

uti

on

Pan

el

New Transformer and Distribution

Panel?

L1-VDC-C5

L1-VDC-C6

L1-V

DC

-C1

L1-V

DC

-C2

L1-V

DC

-C3

L1-V

DC

-C4

LDR Chiller

L1-LDR-C2

L1-LDR-C1

5

LLO CDS Power Room (CPR) – Rack Layout

LIGO-G1000552-V8

<< CDS Rack Installations

CDS Power Room (CPR)

Page 6: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

6

DC Power Rack

Kepco JQE ±24@20A

Kepco JQE ±18@20A

Kepco JQE ±24@20A

Kepco JQE ±18@20A

Kepco JQE ±24@20A

Kepco JQE ±18@20A

Kepco JQE ±24@20A

Kepco JQE ±18@20A

LIGO-G1000552-V8

Kepco JQE ±24@20A

Kepco JQE ±18@20A

Kepco JQE ±24@20A

Kepco JQE ±18@20A

Kepco JQE

Kepco JQE

Kepco JQE

Kepco JQE

DC Power Rack – VAC Wiring12 @ 125V, 20A Circuits per Rack

Page 7: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

7LIGO-G1000552-V8

L1-VDC-C1 Power Racks – Required Supplies

L1-SUS-C2

L1-SUS-C1

L1-SUS-C2

L1-SUS-C3

L1-SUS-C4

L1-SUS-C4

L1-SUS-C5

L1-SUS-C5

L1-SUS-C6

L1-SUS-C6

L1-SUS-C7

L1-SUS-C8

L1-VDC-C1 Power Rack

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

L1-SUS-C3

L1-SUS-C1

L1-SUS-C2

L1-SUS-C3

L1-SUS-C4

L1-SUS-C4

L1-SUS-C8

L1-SUS-C5

L1-SUS-C6

L1-SUS-C6

L1-SUS-C7

L1-SUS-C8

A B

L1-SUS-C3

L1-SUS-C1

L1-SUS-C2

L1-SUS-C3

L1-SUS-C4

L1-SUS-C4

L1-SUS-C8

L1-SUS-C5

L1-SUS-C6

L1-SUS-C6

L1-SUS-C7

L1-SUS-C8

L1-SUS-C2

L1-SUS-C1

L1-SUS-C2

L1-SUS-C3

L1-SUS-C4

L1-SUS-C4

L1-SUS-C5

L1-SUS-C5

L1-SUS-C6

L1-SUS-C6

L1-SUS-C7

L1-SUS-C8

L1-VDC-C1 Power Rack

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

Kepco JQE Style

B A

Page 8: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

Standard DC Power Connecting Scheme

88LIGO-G1000552-V8

Chassis

Chassis

Chassis

Chassis

Chassis

Chassis

Chassis

Subsystem Electronics RackDC Power Supply Rack

PP

P

P

P

P

P

P

P

P

S

S

S

S

SS

S

S

S

S

S

S

S

S

S S

PPSS

X 24

X 24

PP

PP

S S

S S

SSSS D1002209 Option

02Extension Cords

Power SuppliesPower

Supplies

Pigtail Cords

D1002189 Opt 02 24VDC Power

Strip

D1002189 Opt 01 18VDC Power

Strips

D1002209 Option 01 Extension

Cords

ACAC

D1002475 Pigtail Cords

D1002475 Pigtail Cords

D1002475 Pigtail Cords

D1002475 Pigtail Cords

Customized Extension

Cables

Page 9: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

Chassis

Standard DC Power Connecting Scheme - Overview

Chassis

Subsystem Electronics RackDC Power Supply Rack

PP

PP

S

S

S

S

S

S

S

S S

PPSS

AC

X 24

X 24

9

D1002189 Opt 02 24VDC Power

Strip

D1002189 Opt 01 18VDC Power

Strips

Power SuppliesPower

Supplies

Pigtail Cords

D1002475 Pigtail Cords

9

S

S

S

S

S

S

S

D1002209 Option 02

Extension Cords

D1002209 Option 01 Extension

Cords

LIGO-G1000552-V8

D1002475 Pigtail Cords

D1002475 Pigtail Cords

AC

Customized Extension

Cables

Page 10: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

Standard DC Power Strip

1010LIGO-G1000552-V8

D1002189 Opt 02 24VDC Power

Strip D1002189 Opt 01 18VDC Power

Strips

D1100034 Opt 02 24VDC Power

Strip

Page 11: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

Custom-Length DC Power Extension Cables

LIGO-G1000552-V8 11

A1

A2

A3

A1

A2

A3

+/-18VDC 20A

Custom length cables, metal backshells and screws on both connectors

PPSS

Orange 12/3 25A McMaster-Carr 7394K13 CableConec 3003W3PXX99A10X ConnectorConec 3003W3SXX99A10X ConnectorConec 131C11029X Male ContactsConec 132C11029X Female ContactsDigi-Key 17E-1657-15-ND Backshells

+/-24VDC 20AYellow 12/3 25A McMaster-Carr 8046K16 CableConec 303W3CPXX99A10X ConnectorConec 303W3CSXX99A10X ConnectorConec 131C11029X Male ContactsConec 132C11029X Female ContactsDigi-Key 17E-1657-15-ND Backshells

Page 12: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

Standard DC Power Extension Cords

LIGO-G1000552-V8 12

P S

P

S

Standard 3-foot cords, backshells and screws on both connectors

+/- 24VDC 10A +/- 18VDC 10A

Page 13: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

Standard DC Power Pigtail Cords

LIGO-G1000552-V8 13

Standard 3-foot length cables and backshells – Plug and Socket Options

PP

+/- 24VDC 20A

+/- 18VDC 20A

SS

Page 14: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

Standard DC Power Supply Wiring Scheme

+

+

White – Positive – A1Black – Common – A2Green – Negative – A3

‘Negative’ power supply

‘Positive’ power supply

14

S S

14LIGO-G1000552-V8

1. Only connect two power supplies that are sourcing the same voltages.2. Use the correct voltage option of D1002475 DC Power Pigtail Socket Cord.

Page 15: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

DC Power Supply Voltage and Current Monitor

LIGO-G1000552-V8 15

Pin Signal 1 Voltage + 6 Voltage – (GND) 2 Current + 7 Current – (GND) 3 N/A 8 N/A 4 N/A 9 N/A 5 N/A

Power Supply* Provide a 0-10V full-scale Voltage signal* Provide a 0-10V full-scale Current signal* Present both signals on a DB9 female bulkhead connector mounted somewhere on the supply as follows:

Page 16: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

DC Discussions – We agreed that …

LIGO-G1000552-V8 16

•I/O Extenders will be powered separately from Electronics Chasses. This will permit the electronics to be turned off and on without interference to the I/O Extenders.

•3-conductor extension cables will be used between the DC Power Racks and the Electronics Racks. This will provide one return per set (+/-) of supplies.

•All DC Power Supply returns will be tied together (bonded) at the DC Power Rack to avoid ground loops.

•DC Power Racks will all be tied to technical ground.

•Shielding DC extension cables (from DC Power Racks to Electronics Racks) is not necessary.

•Non-standard (18/24) voltages should be a multi-conductor cable solution similar to this solution. See DC jacket colors for voltage conventions.

•Remote sensing will not be used. The length of cable is too great for effective control.

Page 17: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

DC Wiring Color Convention

LIGO-G1000552-V8 17

Either single conductor wiring or multi-conductor cabling may be called for. These charts show the DC color code for either the single conductor wiring or the multi-conductor cabling.

Page 18: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

Custom DC Power Extension Cables – Components

LIGO-G1000552-V8 18

Connectors

Custom length cables, metal backshells and screws on both connectors

Plug Connector Conec 3003W3PXX99A10XConec 131C11029X Male Contacts

Socket Connector Conec 3003W3SXX99A10XConec 132C11029X Female Contacts

5VDC @13A White 16/3 McMaster-Carr 7589K11

12VDC @13A Green 16/4 McMaster-Carr 7673K63

18VDC @25A Orange 12/3 McMaster-Carr 7394K1318VDC @13A Orange 16/3 McMaster-Carr 7394K33

24VDC @25A Yellow 12/3 McMaster-Carr 8046K1624VDC @13A Yellow 16/3 McMaster-Carr 8046K12

36VDC @13A Black 16/3 McMaster-Carr 8157K64

>100VDC @13AGray(Marked) 16/4 McMaster-Carr 9936K26

Cables

BackshellsAll Plug and Socket Backshells Digi-Key 17E-1657-15ND

Page 19: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

Custom DC Extension Cable - BOM

LIGO-G1000552-V8 19

+/- 18VDC 20A (Used between DC Power Racks and Electronics Racks)

  18V 20A Custom Extension Cables

Item Part Type Description Designator Manufacturer SupplierSupplier Part

NumberQuantit

y Unit

1 Cable Orange SJTW AWG 12/3 25A Stranded     McMaster-Carr 7394K13 100 ft

2 Connector Shell 3W3C Male Combo Shell - No Power   Conec Conec 3003W3PXX99A10X 1 @

3 Connector Contact 20 AMP Male Power Contact   Conec Conec 131C11029X 3 @

4 Connector Shell 3W3C Female Combo Shell - No Power   Conec Conec 3003W3SXX99A10X 1 @

5 Connector Contact 20 AMP Female Power Contact   Conec Conec 132C11029X 3 @

6 Backshell Connector Backshell DB15 DIE CAST ZINC   Amphenol Digi-Key 17E-1657-15-ND 2 @

7 Standoff4-40 D-Sub Hardware Hex Standoffs, .232

inch Hex     L-com SDH 2 @

8 Heat Shrink Heat Shrink Insulation Lab Supplies       1 @

P

S

Orange 12/3 25A McMaster-Carr 7394K13 CableConec 3003W3PXX99A10X ConnectorConec 3003W3SXX99A10X ConnectorConec 131C11029X Male ContactsConec 132C11029X Female ContactsDigi-Key 17E-1657-15-ND Backshells L-Com SDH Standoff

Custom length Cables, backshells and screws on both connectors, standoffs on socket

Page 20: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

Custom DC Extension Cable - BOM

LIGO-G1000552-V8 20

+/- 24VDC 20A (Used between DC Power Racks and Electronics Racks)

  24V 20A Custom Extension Cables

Item Part Type Description Designator Manufacturer SupplierSupplier Part

NumberQuantit

y Unit

1 Cable Yellow SJEOOW AWG 12/3 25A Stranded     McMaster-Carr 8046K16 100 ft

2 Connector Shell 3W3C Male Combo Shell - No Power   Conec Conec 303W3CPXX99A10X 1 @

3 Connector Contact 20 AMP Male Power Contact   Conec Conec 131C11029X 3 @

4 Connector Shell 3W3C Female Combo Shell - No Power   Conec Conec 303W3CSXX99A10X 1 @

5 Connector Contact 20 AMP Female Power Contact   Conec Conec 132C11029X 3 @

6 Backshell Connector Backshell DB15 DIE CAST ZINC   Amphenol Digi-Key 17E-1657-15-ND 2 @

7 Standoff4-40 D-Sub Hardware Hex Standoffs, .232

inch Hex     L-com SDH 2 @

8 Heat Shrink Heat Shrink Insulation Lab Supplies       1 @

PS

Yellow 12/3 25A McMaster-Carr 8046K16 CableConec 303WC3PXX99A10X ConnectorConec 303WC3SXX99A10X ConnectorConec 131C11029X Male ContactsConec 132C11029X Female ContactsDigi-Key 17E-1657-15-ND Backshells L-Com SDH Standoff

Custom length Cables, backshells and screws on both connectors, standoffs on socket

Page 21: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

LIGO-G1000552-V8 21

Custom 24VDC Adapter

P P

+/- 24VDC 10A

+/- 24VDC 10A (Used between Old eLIGO 24VDC Connector and New Standard)

New 24VDC Standard

Old eLIGO 24VDC Standard

This adapter is basically a 4” M-M cable that is intended to be attached to a chassis that does not conform to the new connector standard for 24VDC.

Page 22: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

LIGO-G1000552-V8 22

Custom Socket Pigtail CablesUsed between DC Power Supplies and Custom Extension Cables

+/- 12VDC 10A

This is a sample custom socket pigtail for use on a +/-12VDC set of power supplies. It really is a dark green cable jacket.

Page 23: LIGO-G1000552-V8 1 aLIGO DC Power Distribution Contents

LIGO-G1000552-V8 23

24VDC Adapter – IO Chassis to Power Strip

New 24VDC Power Supply

24VDC Spades to Plug Adapter

Adapter construction

This adapter is basically a 3.5” +/-24VDC 10A Plug Pigtail that is intended to be attached to the 24VDC input screws of IO Chasses.It will connect to a +/-24VDC Extension Cord.