Upload
gunawan-hagun
View
701
Download
29
Tags:
Embed Size (px)
DESCRIPTION
Lifting study Calculation HaGun
Citation preview
START
DATA MATERIAL
1. DIMENSION
2. WEIGHT
RIGGING DEPARTMENT
ANALYZE AND PLANED ACTIVITY FOR
LIFTING AND ERECTION WORK
REFERENCE
1. RIGGING BOOK
2. EQUIPMENT MANUAL
3. ASME B30.5-2004 Mobil & Locomotive cranes
4. ASME B30.6-2003 Derrick
5. ASME B30.10-1999 Hook
6. ASME B30.21-2005 manually lever operated hoist
7. ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling
8. ASME B30.26-2004 Rigging Hardware
9. BS EN 5973 Scaffolding
10. Australian Standard, AS 3569--1989, Wire ropes
11. Australian Standard, AS 2759--1985, Wire ropes
NEED DUO CRANE
Yes
No
MONO CRANE
TAILING DESIGN
JOB SAFETY ANALISYS
Safe
Risk
FINISH
Final Inspection by
HaGun Engineering
Prepare Final Report for ApprovaL
Handover
No
Yes
RIGGING PLAN
ACTION
CONTROL
RIGGING PLAN
LIFTING FOR
POWER CONTROL CENTERS
S
LIN
G
13 M
E
TE
R
01. OBJECTIVE
Rigging Study of Lifting Power Control Centers.
02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step of Lifting Power Control Centers.
03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE
04. EQUIPMENT
No Equipment Qty Capacities Remark
01 Crawler Crane 1 unit 150 ton New
02 Boom Length 48 meter 1 unit New
03 Trailer 1 unit 80 ton New
05. RIGGING TOOLS
No Equipment Qty Capacities
01 Sling dia. 1.5" x 13 M 4 pcs 17 ton
02 Chain Block 2 pcs 10 ton
03 Shackle SWL 10 pcs 10 ton
04 Manila Rope 7/8"x10M 2 pcs
06. SAFETY REQUIREMENTS
No Equipment Qty
01 Safety Barricade Red White 77 mtr
02 Safety Cone 7 pcs
07. SAFETY FACTOR CALCULATION
No Equipment Qty
01 Weight of material 22.00 T
02 Crane Block 1.33 T
03 Wire Sling 0.15 T
04 Spreader Beam 0.60 T
05 Shackle 0.15 T
06 Total Weight 24.23 T
07 Crane Capacity 26.62 T
08 Safety Factor 1.1
SF =
26.62
24.23
= 1.1
Steel plates 1.5m x 6m x 20 mm thk for track
9
8
°
B
O
O
M
4
8
M
E
T
E
R
20000
R
2
0
0
0
0
CRANE LAY OUT
MOVING OBJECT FROM A TO B
A
B
FL+26400
FL+23700
FL+16000
FL+29400
FL+32000
R max 14000 mm
B
O
O
M
5
7
M
E
T
E
R
CRANE LAY OUT
S
LIN
G
01. OBJECTIVE
Rigging Study of Lifting Gasifier.
02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step of Lifting Gasifier.
03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE
04. EQUIPMENT
No Equipment Qty Capacities Remark
01 Crawler Crane 1 unit 150 ton New
02 Boom Length 57 meter 1 unit New
05. RIGGING TOOLS
No Equipment Qty Capacities
01 Sling dia. 1.5" x 8 M 4 pcs 17 ton
02 Chain Block 2 pcs 10 ton
03 Shackle SWL 8 pcs 10 ton
04 Manila Rope 7/8"x100M 2 pcs
06. SAFETY REQUIREMENTS
No Equipment Qty
01 Safety Barricade Red White 77 mtr
02 Safety Cone 7 pcs
07. SAFETY FACTOR CALCULATION
No Equipment Qty
01 Weight of material 40.00 T
02 Crane Block 1.33 T
03 Wire Sling 0.15 T
04 Spreader Beam 0.60 T
05 Shackle 0.15 T
06 Total Weight 42.23 T
07 Crane Capacity 49.50 T
08 Safety Factor 1.17
SF =
49.50
42.23
= 1.17
Steel plates 1.5m x 6m x 20 mm thk for track
START
DATA MATERIAL
1. DIMENSION
2. WEIGHT
RIGGING DEPARTMENT
ANALYZE AND PLANED ACTIVITY FOR
LIFTING AND ERECTION WORK
REFERENCE
1. RIGGING BOOK
2. EQUIPMENT MANUAL
3. ASME B30.5-2004 Mobil & Locomotive cranes
4. ASME B30.6-2003 Derrick
5. ASME B30.10-1999 Hook
6. ASME B30.21-2005 manually lever operated hoist
7. ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling
8. ASME B30.26-2004 Rigging Hardware
9. BS EN 5973 Scaffolding
10. Australian Standard, AS 3569--1989, Wire ropes
11. Australian Standard, AS 2759--1985, Wire ropes
12. AWS Dl4.1/D14.1M:2005 Specification for Welding of
Industrial and Mill Cranes and Other Material Handling Equipment
NEED DUO CRANE
Yes
No
MONO CRANE
TAILING DESIGN
JOB SAFETY ANALISYS
Safe
Risk
FINISH
Final Inspection by
HaGun Engineering
Prepare Final Report for ApprovaL
Handover
No
Yes
RIGGING PLAN
ACTION
CONTROL
R
1
4
0
0
0
LIFTING STUDY
OBJECT 40 TON
BY CRAWLER CRANE 150TON
OVER ELEVATION 32 METER
Main Crane:
Crawler Crane Terex Demag CC8800-1 Capacities 1600 ton
Length of boom is 108 m.
Counter weight is 640 t.
Radius operational 30 m with capacity 613 t.
Equipment to be lifted is 582 T.
From analyze we find safety factor is 1,05.
Tailing Crane:
Crawler Crane Terex Demag cc2400-1 Capacities 440 ton
Length of boom is 118.1 ft.
Counter weight is 352.7klb + 88.2 klb ZB.
Radius operational 23.0 ft with capacity 679.0.
Equipment to be lifted is (582/2 = 291 ton) T.
From analyze we find safety factor is 1,05.
01. OBJECTIVE
Rigging Study of Lifting Gasifier.
02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step
of Lifting Vessel 590 ton.
03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE
04. EQUIPMENT
No Equipment Qty Capacities Remark
01 Crawler Crane 1 unit 1600 ton New
02 Boom Length 108 meter 1 unit New
05. RIGGING TOOLS
No Equipment Qty Capacities
01 Sling 4 pcs
02 Shackle SWL 8 pcs
04 Manila Rope 7/8"x100M 2 pcs
06. SAFETY REQUIREMENTS
No Equipment Qty
01 Safety Barricade Red White 77 mtr
02 Safety Cone 7 pcs
07. SAFETY FACTOR CALCULATION
No Equipment Qty
01 Weight of material 590.00 T
02 Crane Block 2.6 T
03 Wire Sling 0.4 T
04 Spreader Beam 0.7 T
05 Shackle 0.4 T
06 Total Weight 594.1 T
07 Crane Capacity 613.0 T
08 Safety Factor 1.03
SF =
613.0
594.1
= 1.03
Steel plates 1.5m x 6m x 20 mm thk for track
R
3
0
0
0
0
Lifting study
Object 590ton by CC 1600ton
Tailing Design
Body of Silo L = 5.165 mtr Top of Elevation 35867mm
07. SAFETY FACTOR CALCULATION
No Equipment Qty
01 Weight of material 7.5 T
02 Crane Block 1.7 T
03 Wire Sling 0.2 T
04 Shackle 0.1 T
05 Spreader Beam 0.2
05 Total Weight 9.7 T
06 Crane Capacity 21.4T in Operating Radius 14 meter
Boom 50 meter
07 Safety Factor 2.21
SF =
21.4
9.425
= 2.21
Maximum Allowable Wind Speed is
Steel plates 1.5m x 6m x 20 mm thickness for out rigger
LIFTING STUDY
OBJECT 7.5 TON
BY MOBILE CRANE 160TON
ON OPERATING RADIUS 14 METER
01. OBJECTIVE
Rigging Study of Lifting Gasifier.
02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step
of Lifting Vessel 75 ton.
03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE
04. EQUIPMENT
No Equipment Qty Capacities Remark
01 Crawler Crane 1 unit 550 ton New
02 Boom Length 42 meter 1 unit New
05. RIGGING TOOLS
No Equipment Qty Capacities
01 Sling dia. 2.5" x 8 M 4 pcs 22 ton
02 Shackle SWL 8 pcs 20 ton
04 Manila Rope 7/8"x100M 2 pcs
06. SAFETY REQUIREMENTS
No Equipment Qty
01 Safety Barricade Red White 77 mtr
02 Safety Cone 7 pcs
07. SAFETY FACTOR CALCULATION
No Equipment Qty
01 Weight of material 75.00 T
02 Crane Block 1.8 T
03 Wire Sling 0.3 T
04 Spreader Beam 0.6 T
05 Shackle 0.4 T
06 Total Weight 78.1 T
07 Crane Capacity 86.4 T
08 Safety Factor 1.11
SF =
86.4
78.1
= 1.11
Steel plates 1.5m x 6m x 20 mm thk for track
R24000
LIFTING STUDY
OBJECT 75 TON
BY CRAWLER CRANE 550TON
ON OPERATING RADIUS 24 METER