LIFT PRODUCT RANGE 12 - Lifting & Fixing Systems for the ...cfsfixings.com/files/CFS-Lift-Product-Range.pdfLIFT PRODUCT RANGE 03 04 5554769812947 CFS SITE TESTING SERVICE ... Fixing

LIFT PRODUCT RANGE 12

LIFT PRODUCT RANGE

CONTENTS

Introduction 12-03

Lift Eye & Beam Testing 12-04

CFS Site Testing Service 12-05

Lift Suspension Eye Range 12-05

System for new concrete structures 12-06

Systems for existing concrete structures 12-07

Systems for steelwork applications 12-08

Lift Structures 12-11

Guide Rail Fitting Systems 12-14

Channels for fixing to lightweight metal decks 12-15

RAMPA Inserts 12-16

Cavity Fixings 12-16

Cast-in Insert Systems 12-17

Cast-in channels and T-Bolts for block & concrete shafts 12-18

Certifications 12-19

www.cfsfixings.com 0312

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Quality, innovation, support

These three words are at the heart of everything CFS provides to the construction industry, and remain as true today as when the business was first founded back in 2000 by Tim Chart.

The goal of CFS is to provide an enhanced level of service within the existing market, while always delivering cost-effective, technically brilliant solutions that resolve any application problem. Making this goal a reality is only possible through the drive, passion and commitment of the whole CFS team, who for over a decade have held the company’s philosophy true:

Analysis – Discussion – Action – Result

Quality products you can trust

Ideally suited to concrete, steel or composite structures, the highly innovative CFS product range includes cast-in inserts, post-fix solutions, facia panels, guide rail systems and lift structures to meet your lift requirements.

The company is always pushing to develop new products to meet the needs of a forward moving industry. Product quality is also key to CFS’ continued success, which is why the company is proud to be ISO 9001 certified.

Testing and technical support

CFS is a member of the LEEA Association (Lifting Equipment Engineers Association) and fully understands the importance of on-site testing for both safety reasons and for peace of mind. CFS can also provide rapid technical backup for the many products provided, while full AutoCAD drawing services are available. Furthermore, CFS has the services of qualified engineers to assist with all projects.

Recent CFS projects include:

• The Shard - London

• Leadenhall Building - London

• Centenary Quay - Southampton

INTRODUCTION


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www.cfsfixings.com0412

CFS SITE TESTING SERVICE

For Guide Rail Fixings

• CFS can test resin bolts, through bolts, cast-in channels and all types of drilled and cast-in fixing

• Members of LEEA

Resin Bolt tested With Tension Tester Channel Tension Tester

LIFT EYE & BEAM TESTING

Site Testing Service

• CFS provides a comprehensive site and laboratory testing service and we can load test up to 10,0T

• Test certificates are provided

• We offer a rapid response time

• Tests are conducted by means of tensioned chain to the lift pit or from the top of the slab accessed through door openings

• All operatives have CSCS cards and will liaise carefully with the contractor to establish the most suitable test method

• Method statements and risk assessments are carried out for each project and provided on request

• Members of LEEA

Cast in rotating eye when tested with bridge

Bolt on beam rotating eye when tested with chain

LIFT SUSPENSION EYE RANGE

CFS lift suspension eye systems offer optimum solutions for both new build & modernisation projects.

They have been designed to provide the best technical solution for fixing to concrete or steel structures. CFS has used its extensive knowledge of concrete insert design to provide a safe and easy to use cast in product for the contractor.

For existing concrete slabs, we have options for drilling through or fixing to the slab soffit. We can offer fixed, rotating and fold flat versions of eyes – ideal where headroom is tight.

With steel structures we can design and supply the supporting steel structure, with eyes that are specifically designed for welding to steelwork or can be post fixed by drilling to steel beams.


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SYSTEMS FOR NEW CONCRETE STRUCTURES

SYSTEMS FOR EXISTING CONCRETE STRUCTURES

Cast-in Inserts

Applications for use with Cast-in Inserts

Suspension Eye Selection Chart

Combi-Anchor complete with Spreader Plate

Stud Bearing Plate for use with existing slabs

Crown Foot Anchor

• Requires no additional reinforcement

• Quick and easy to use

• Available in load capacities 1.2T to 4.0T

Cast-in Socket

• Requires site applied reinforcement

• Available in load capacities 1.2T to 12.5T

All types of Eye can be used with Crown Foot or Cast-in Socket Anchors

*Anchorage reinforcement according to CFS Precast Concrete Systems Catalogue, Section 03 Fixing Sockets, page 03-13

Rotating Type with Socket*

Non-Rotating Type with Socket*

Non-Rotating Type with Crown Foot Anchor

Rotating Type with Crown Foot Anchor

Load Group

Thread Diameter Min Slab Thickness for crown foot anchors

Crown Foot Anchor

Socket Insert*

Rotating Eye (RE)

Non-rotating Eye (NR)

2.0T 20mm 130mm CRA-20-100 LS-20* RE-20 NR-20

2.5T 24mm 150mm CRA-24-115 LS-24* RE-24 NR-24

4.0T 30mm 200mm CRA-30-150 LS-30* RE-30 NR-30

Load Group Socket Thread Diameter

Combi Anchor C/W Spreader Plate

Non-rotating Eye

Rotating Eye Hole to drill through slab ‘W’

Threaded Bar Diameter

2.0T 20mm CASP-20 *_Length (H) NR-20 RE-20 30 Ø – 16mm



Other sizes available on request

* Information about socket insert reinforcement is shown in CFS Precast Concrete Systems Catalogue in Section 03 Fixing Sockets, page 03-13.

Combi-Anchor complete with spreader plate for fixing through existing slabs for use with rotating & non-rotating Eyes.

Existing Slab Core Drilled to Suit.

Rotating Eye for fixing through slabs

Rotating Eye for fixing to underside of slabs

Non-Rotating Eye for fixing through slabs

Folding Eye for fixing to underside of slabs

For use with Non-rotating eyes please specify slab thickness ‘H’ available in load groups 2T, 2.5T and 4T

CASP +REXX - CI CASP +NR

WRE - 20 - PC2T Eye fixed with M12 Through Bolts

WRE - 50 - PC 4T Eye fixed with M16 Through Bolts

VLBS-20-PC2T Eye fixed with M12 Through Bolts

VLBS-40-PC 4T Eye fixed with M16 Through Bolts

Please specify slab thickness


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SYSTEMS FOR STEELWORK APPLICATIONS

Steel Beams with Pre-fixed Lift Suspension Eyes

Please specify eye positions and overall length of beam to ensure adequate bearing on your block or brick walls. For Folding Eyes specify the direction of fold. CFS can advise on beam sizes.

Non-rotating Eye ‘Folding’ Type ‘FE’

• Excellent load transmission to the existing structure

• Folds flat, ideal for restricted height applications

• Incorporates a ‘bump’ stop to ensure the eye can only fold one way. Enables easy hooking into the eye by operatives

The Rotating Eye ’For Welding Type ‘WRE’

• Gives excellent load distribution to the existing steel work

• Easy to place accurately

• Rotates to align with force direction

Eye Type NR Folding Non-Rotating Welded

Eye Type NR Folding Non-Rotating Welded

Eye Type WRE Rotating

O/A length

Load Group Welded Rotating Eye

Welded Folding Eye

Bolted Rotating Eye

Bolted Non- Rotating Eye

Bolted Folding Eye

UP TO 2.5T WRE-20 VLBS-20-PC WRE-20-BO NRBE-25 VLBS-20-BO

UP TO 4T WRE-50 VLBS-40-PC WRE-50-BO NRBE-40 VLBS-40-BO

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1. Rotating eye with packer plate bolted to beam.

2. Non-rotating eye for bolting to steel beams. Type NRBE. Please specify beam size.

Beams can be supplied to suit your load criteria and fixing details

Fixed on Angle Cleats in Concrete Shafts

Eyes Can Be Pre-fixed to Beams On-site

Bearing on Block Walls


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LIFT STRUCTURES

Freestanding, Restrained Structures

For use in timber or other buildings where lift loads are to be taken independently from the main building structure.

Erected by CFS personnel.

Complete with lifting beams and tested lifting eyes.

• Available for structures 2 stories to 8 stories

• Guide rails fitted to rear are not shown

• CFS produce dedicated AutoCAD drawings for each project.

CFS Divider Screens

• Manufactured to BS EN ISO 13857 : 2008 & EN81-1/2

• Mesh Screens for protection

• Available painted or galvanised

• Manufactured to suit your project’s specific dimensions

• Installed by CFS quality trained personnel

Triple Channel Assembly to suit your beam configuration.

Divider Steels, False Pit Platforms, Door Frames, Runway motor room beam

CFS Facia Panels

• Manufactured to EN81-1/2

• Supplied in galvanised sheet

• Sized for your specific project

• Installed by CFS quality trained personnel

CFS Counter Weights

• Manufactured to suit your drawings


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Drill Fixings for Guide Rails

Together with Fischer UK, CFS have developed a wide range of post drilled fixings, providing high quality products with excellent technical support.

We have products to suit concrete, block and brick structures, available from stock on a rapid delivery service.

HSS Cobalt Drill Bits for metal



Part No. Resin Pack Size Application

94405 FIS V 360 S 6 For resin anchor studs

58000 FIS AM GUN 1 Applicator gun

48980 14-22 Brush 2 Drilled hole cleaning item

61223 FIS S NOZZLES 10 Drilled hole cleaning item

Part No. TL Resin Studs Pack Size Application Concrete Dense Block Brickwork

90283 TL RESIN STUD M12 10 Stud for use with resin • • •

Part No. CFS S-Fix Pack Size Application Concrete Dense Block Brickwork

M12 S-FIX M16 S-FIX

M12 S-FIX M16 S-FIX

1 For block rapid fixing •

Part No. FBN II Through Bolt Pack Size Application Concrete Dense Block Brickwork

44558 M12 x 115mm 20 Bolt for concrete wall

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GUIDE RAIL FITTING SYSTEMS

Plain back Channels for Welding to Steel Structures

Triple Channel Assembly for welding to steel frames

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CFS Type PBB Available in mild steel for welding to steelwork. 40/25 & 49/30 sections available, maximum length 3050mm

Plain back Channels

CHPB 40 (40/25)

CHPB 50 (49/30)

Triple Channel Assemblies Typical Length

TCH 40 (40/25) 550, 800, 1100, 1300 max 3000mm

TCH 50 (49/30) 550, 800, 1100, 1300 max 3000mm

CH 40/25CH 49/30


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CHANNELS FOR FIXING TO LIGHTWEIGHT METAL DECK FLOORSCFS provides a channel incorporated within a metal edge trim profile. There is no need to worry about the uncertainty of fixing to the edge of this lightweight flooring system. Please specify floor height, return leg length and channel size.

Typical installation showing Met stop shot fired or tek- screwed down to the steel frame. Restraint straps are provided to give additional restraint to the upper edge

CFS Met Stop 40 (40/25)

CFS Met Stop 50 (49/30)

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RAMPA Inserts

Cavity Fixings

Part No. D L d d1 d2 L2 L3 h

RAMPA12 22 80 M12 17 15 25 30 5

22 100 M12 17 15 25 30 5

RAMPA16 25 80 M16 20 18 25 30 5

25 100 M16 20 18 25 30 5

Bolt Size Hole Diameter Thickness Anchor Clearance

Depth Clearance

Min Hole Centres

Min Max

M8 x 50 9 9 24 19 25 20

M10 x 60 11 10 30 23 30 20

M10 x 130 11 55 100 23 30 20

M12 x 70 13 12 35 26 35 25

M12 x 120 13 30 85 26 35 25

M12 x 180 13 80 140 26 35 25

M16 x 90 17 13 43 36 43 35

M16 x 130 17 40 75 36 43 35

M16 x 180 17 55 125 36 43 35

M20 x 110 22 21 56 44 56 48

M20 x 140 22 51 86 44 56 48

M20 x 160 22 65 100 44 56 48

M20 x 180 22 80 120 44 56 48

M20 x 250 22 130 185 44 59 48

M6 to M36 BZP Grade 8.8 or higher. Lengths 30-100mm. S/S Grade A2 or A4

Hexagonal Full Nut

Nylock Nut Half Nut Washer Spring Washer

Plate Washer

• The simple solution to cavity fixing

• Fixing into a girder cavity or box section available

• Ideally suited for safe, quick and easy installation

BZP and S/S Fixings

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Typical Guide Rail Fixing in a Concrete Shaft

Part No. Tension Load Capacity per bolt per 250mm

Shear Load Capacity per bolt per 250mm

Typical Available Lengths (mm)

40/25 CH 8.0kN 10.kN 150, 350, 1050, 2300

49/30 CH 12.50kN 15.0kN 200, 250, 550, 800, 1300, 1550 upto 3050

Part No. Finish

40/25 TB M12 x 50 M16 x 60

M12 x 60 M12 x 60

M12 x 80 M16 x 80

Galvanised

49/30 TB M16 x 50 M20 x 60

M16 x 60 M20 x 100

M16 x 80 Galvanised

CAST-IN INSERT SYSTEMS

Typically for Guide Rail and Door Fixing

Channel Insert Technical Data

T-bolts to suit Channels

‘Back to back’ AnglesGuide Rail

‘Clip’ Clamp

Insert

Part No. 40/25 Cast-in-channel

CH40-200 40/25 HDG Channel 200mm







Part No. T Bolts 40/25

TB40-12-50 40/25 M12 x 50

TB40-12-80 40/25 M12 x 80

TB40-12-100 40/25 M12 x 100

TB40-16-50 40/25 M16 x 50

TB40-16-80 40/25 M16 x 80

TB40-16-100 40/25 M16 x 100

Part No. 49/30 Cast-in-channel








Part No. T Bolts 50/30

TB50-16-50 50/30 M16 x 50

TB50-16-80 50/30 M16 x 80

TB50-16-100 50/30 M16 x 100

Cast-in channels and T-Bolts for block & concrete shafts


CERTIFICATIONS

Ideally suited to architectural and civil engineering concrete, the highly innovative CFS range includes products suitable for lift installation on precast concrete, cast stone, lifts and elevators, glass façades and brick and natural stone.

The company is forever pushing to develop new innovations that will meet the needs of a rapidly evolving industry. With outstanding quality being a key attribute to our continued success, CFS is also proud to be ISO 9001 certified.

For more information on our Lift Product range or to see other services CFS

can offer, please visit

www.cfsfixings.com

Suspension Eyes in top of slab

Lift suspension eye fixing to steel beam

Cast-in Channel Insert for Guide Rail fixing

Insert for door fixing

Alternative insert for block work wall

S-Fix drill fixings for guide rails

SA lift eye load testing



Documents

LIFT PRODUCT RANGE 12 - Lifting & Fixing Systems for the ...cfsfixings.com/files/CFS-Lift-Product-Range.pdfLIFT PRODUCT RANGE 03 04 5554769812947 CFS SITE TESTING SERVICE ... Fixing