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Life-Cycle Assessment for Carbon Dioxide UtilizationLessons learned from and for LCA
André Bardow
Institute of Technical ThermodynamicsRWTH Aachen University
The National Academies of Sciences, Engineering and Medicine“Developing a Research Agenda for Utilization of Gaseous Carbon Waste Streams”Washington D.C., March 6, 2018 (remote presentation)
2
Method of choice: Life Cycle Assessment (LCA)
Use phaseDisposal Use phaseRecycling
CO2 conversionCO2 transportCO2 source
Life-Cycle Assessment for Carbon Dioxide Utilization
Lessonslearned
from LCA of CCU
Lessonslearnedfor LCA of CCU
von der Assen, Jung, Bardow, Energy Environ. Sci.,2013, 6, 2721von der Assen, Voll, Peters, Bardow, Chem. Soc. Rev. 2014, 43, 7982
3
CO2-based polymers: Project “Dream Production“
Life-Cycle Assessment for Carbon Dioxide Utilization
Scrubbing and supply of CO2
Process development and conversion of CO2
Fundamental research Life Cycle Assessment
Production and testing of polyurethanes with CO2
4
PolyolProduction
Epoxides
CO2
CO2-based polymers: Project “Dream Production“
Life-Cycle Assessment for Carbon Dioxide Utilization
PUR
foam
productionIso-cyanate
Power plant
CO2transport
CO2capture
CO2filling
Power CO2CO2
polyolsPolyols
Life Cycle Assessmentvon der Assen, Bardow, Green Chem., 2014, 16, 3272
5
Dream Production: Life-cycle assessment
Life-Cycle Assessment for Carbon Dioxide Utilization
conventional polyol
kg CO2-eq /
(1.00 kg polyol +0.36 kWh electricity)
0.0
0.5
1.0
1.5
2.0
2.5
3.0
CO2-based polyol(20 mass-% CO2)
3.57
−0.47+0.08 3.03
Substitution ofraw materials
−0.15
CO2capture
3.5
Epoxides Epoxides
Epoxides
von der Assen, Bardow, Green Chem., 2014, 16, 3272
6
Dream Production: Life-cycle assessment
Life-Cycle Assessment for Carbon Dioxide Utilization
conventional polyol
kg CO2-eq /
(1.00 kg polyol +0.36 kWh electricity)
0.0
0.5
1.0
1.5
2.0
2.5
3.0
CO2-based polyol(20 mass-% CO2)
3.57
−0.47+0.08 3.03
Substitution ofraw materials
−0.15
CO2capture
3.5
Epoxides Epoxides
Epoxides
1 kg CO2 as feedstock can avoid
3 kg of CO2 emissions
von der Assen, Bardow, Green Chem., 2014, 16, 3272
7 Life-Cycle Assessment for Carbon Dioxide Utilization
Lessons learned from LCA of CCU
• CO2 utilization can save GHG emissions• By replacing energy-intensive fossil-based feedstock
8
CO2 hydrogenation to C1-chemicals
Life-Cycle Assessment for Carbon Dioxide Utilization
Formic acid
Formaldehyde
Methanol
Methane
Energy
O = C = O
H2
H2O
Carbon monoxide
Klankermayer, J.; Leitner, W. Phil. Trans. R. Soc. A 2016, 374, 1–8.
9
CO2 hydrogenation to C1-chemicals
Life-Cycle Assessment for Carbon Dioxide Utilization
Formic acid
Formaldehyde
Methanol
Methane
O = C = O
1 1 1 1
0? ???
Carbon monoxide
Sternberg, Jens, Bardow, Green Chem., 2017,19, 2244-2259
10
0
2
4
6
8
10
12
14G
W re
duct
ion
/ (kg
CO
2-eq
/kg
H2
used
)
Impact of complexity on climate change mitigation potential
Life-Cycle Assessment for Carbon Dioxide Utilization
CH4 HCOOHCO
1 0 1 311
Sternberg, Jens, Bardow, Green Chem., 2017,19, 2244-2259
11
0
2
4
6
8
10
12
14G
W re
duct
ion
/ (kg
CO
2-eq
/kg
H2
used
)
Impact of complexity on climate change mitigation potential
Life-Cycle Assessment for Carbon Dioxide Utilization
CH4 HCOOHCO
1 0 1 311
CO2 utilization can reduce complexity
Reduction of GHG emissions
Sternberg, Jens, Bardow, Green Chem., 2017,19, 2244-2259
12 Life-Cycle Assessment for Carbon Dioxide Utilization
Lessons learned from LCA of CCU
• CO2 utilization can save GHG emissions• By replacing energy-intensive fossil-based feedstock• By leading to more efficient process routes
13
0
2
4
6
8
10
12
14G
W re
duct
ion
/ (kg
CO
2-eq
/kg
H2
used
)
Efficiency = climate change mitigation per hydrogen used
Life-Cycle Assessment for Carbon Dioxide Utilization
CH4 HCOOHCO
1 0 1 311
Here: Maximum potential
Assumption: „Free hydrogen“ from green electricity
Sternberg, Jens, Bardow, Green Chem., 2017,19, 2244-2259
14
„Green“ electricity for CO2-based fuels
Life-Cycle Assessment for Carbon Dioxide Utilization
Wind EU grid mix 2020EU grid mix 2050
Iceland
Norway France Switzerland
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
0.18
0.2
0 50 100 150 200 250 300 350 400
GWI fue
l / (k
g CO
2_eq
/MJ fue
l)
GWI electricity / (g CO2_eq/kWh electricity)
Methane (LCA: Sternberg et al., Process: Müller et al.)Methane (LCA: Sternberg et al., Process: Saint Jean et al.)GTL‐type fuel (LCA: Giesen et al., Process: Giesen et al.)Jet fuel (LCA: Falter et al., Process: Shell GTL‐plant)DME (LCA: Schakel et al., Process: Schakel et al.)DMM, oxidative route (LCA: Deutz et al., Process: Bongartz et al.)DMM, reductive route (LCA: Deutz et al., Process: ‐ )Fossil diesel
Artz, et int., Bardow, Leitner, Chem. Rev., 2018, 118, 2, 434-504Electricity global warming impact in g CO2,e / kWh
Fuel
glo
bal w
arm
ing
impa
ctin
g C
O2,
e / M
J
15
„Green“ electricity for CO2-based fuels
Life-Cycle Assessment for Carbon Dioxide Utilization
Wind EU grid mix 2020EU grid mix 2050
Iceland
Norway France Switzerland
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
0.18
0.2
0 50 100 150 200 250 300 350 400
GWI fue
l / (k
g CO
2_eq
/MJ fue
l)
GWI electricity / (g CO2_eq/kWh electricity)
Methane (LCA: Sternberg et al., Process: Müller et al.)Methane (LCA: Sternberg et al., Process: Saint Jean et al.)GTL‐type fuel (LCA: Giesen et al., Process: Giesen et al.)Jet fuel (LCA: Falter et al., Process: Shell GTL‐plant)DME (LCA: Schakel et al., Process: Schakel et al.)DMM, oxidative route (LCA: Deutz et al., Process: Bongartz et al.)DMM, reductive route (LCA: Deutz et al., Process: ‐ )Fossil diesel
Artz, et int., Bardow, Leitner, Chem. Rev., 2018, 118, 2, 434-504Electricity global warming impact in g CO2,e / kWh
Fuel
glo
bal w
arm
ing
impa
ctin
g C
O2,
e / M
J
• Benefits requires very green electricity
but not 100% renewables
• Regional potential already today
16
Power-to-What?
Renewable power = limited resource
Life-Cycle Assessment for Carbon Dioxide Utilization
Sternberg, Bardow, Energy Environ. Sci., 2015, 8, 389
Given 1 MWh of surplus electricity, which energy storage system
brings the greatest environmental benefit?
17
Power to What?
Life-Cycle Assessment for Carbon Dioxide Utilization
[1] Sternberg und Bardow, Energy Environ. Sci., 2015,8, 389-400.
18
Power to What?
Life-Cycle Assessment for Carbon Dioxide Utilization
[1] Sternberg und Bardow, Energy Environ. Sci., 2015,8, 389-400.
19
Power to What?
Life-Cycle Assessment for Carbon Dioxide Utilization
[1] Sternberg und Bardow, Energy Environ. Sci., 2015,8, 389-400.
• Winner: Efficient routes replacing inefficient processes• Power-to-Chemicals and Power-to-Fuels
not as energy storage butbecause we need chemicals and want fuels
20 Life-Cycle Assessment for Carbon Dioxide Utilization
Lessons learned from LCA of CCU
• CO2 utilization can save GHG emissions• By replacing energy-intensive fossil-based feedstock• By leading to more efficient process routes• By producing fuels using renewable energy (if available)
• CO2 utilization can be useful beyond climate change
21
CO2-based OME1 as diesel blend : NOx & soot trade-off
Life-Cycle Assessment for Carbon Dioxide Utilization
Filte
r Sm
oke
Num
ber /
-
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Ind. spec. NOx / g/kWh0.0 0.2 0.4 0.6 0.8 1.0
OME1: Diesel (vol. %) 0:100
Euro 6 NOx level
Filte
r Sm
oke
Num
ber /
-
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Ind. spec. NOx / g/kWh0.0 0.2 0.4 0.6 0.8 1.0
OME1: Diesel (vol. %) 0:100
Euro 6 NOx level
Filte
r Sm
oke
Num
ber /
-
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Ind. spec. NOx / g/kWh0.0 0.2 0.4 0.6 0.8 1.0
OME1: Diesel (vol. %) 0:100 100:0
Euro 6 NOx level
Filte
r Sm
oke
Num
ber /
-
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Ind. spec. NOx / g/kWh0.0 0.2 0.4 0.6 0.8 1.0
OME1: Diesel (vol. %) 0:100 35:65 100:0
Deutz, et int., Bardow, Energy Environ. Sci., 2018,11, 331-343
22
CO2-based OME1 as diesel blend : NOx & soot trade-off
Life-Cycle Assessment for Carbon Dioxide Utilization
Filte
r Sm
oke
Num
ber /
-
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Ind. spec. NOx / g/kWh0.0 0.2 0.4 0.6 0.8 1.0
OME1: Diesel (vol. %) 0:100
Euro 6 NOx level
Filte
r Sm
oke
Num
ber /
-
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Ind. spec. NOx / g/kWh0.0 0.2 0.4 0.6 0.8 1.0
OME1: Diesel (vol. %) 0:100
Euro 6 NOx level
Filte
r Sm
oke
Num
ber /
-
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Ind. spec. NOx / g/kWh0.0 0.2 0.4 0.6 0.8 1.0
OME1: Diesel (vol. %) 0:100 100:0
Euro 6 NOx level
Filte
r Sm
oke
Num
ber /
-
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Ind. spec. NOx / g/kWh0.0 0.2 0.4 0.6 0.8 1.0
OME1: Diesel (vol. %) 0:100 35:65 100:0
OME1 strongly reduces both NOx and soot emissions
Deutz, et int., Bardow, Energy Environ. Sci., 2018,11, 331-343
23 Life-Cycle Assessment for Carbon Dioxide Utilization
Lessons learned from LCA of CCU
• CO2 utilization can save GHG emissions• By replacing energy-intensive fossil-based feedstock• By leading to more efficient process routes• By producing fuels using renewable energy (if available)
• CO2 utilization can be useful beyond climate change• Need to understand the service (functional unit) provided by CCU
Lessons learned for LCA of CCU
24
Carbon footprint of CO2-based methanol
Life-Cycle Assessment for Carbon Dioxide Utilization
‐2
0
2
4
6
8
10G
WI m
etha
nol/
(kg
CO
2-eq
/kg
CH
3OH
) Solar-based process Steam-methane-reformingCoal electricity NGCC electricityPhotovoltaic electricity Wind electricityH2 supply without GWI Fossil-based process
Artz, et int., Bardow, Leitner, Chem. Rev., 2018, 118, 2, 434-504
• Huge differences in LCA literature on CCU
25
Carbon footprint of CO2-based methanol: Harmonized inputs
Life-Cycle Assessment for Carbon Dioxide Utilization
1.21
‐1.28
1.30
‐1.27
1.31
‐1.27
1.33
‐1.28
1.46
‐1.27
-2.0-1.5-1.0-0.50.00.51.01.52.02.53.0
2020 Best case 2020 Best case 2020 Best case 2020 Best case 2020 Best case
Kiss et al. 2016 Van-Dal et al. 2013 Pérez-Fortes et al.2016
Hoppe et al. 2017 Rihko-Struckmann etal. 2010
Hydrogenation
GW
I met
hano
l / (k
g C
O2-
eq/k
g C
H 3O
H)
CO2 Emissions Heat supply Electricity supply NG supplyH2 supply CO2 supply Total Fossil‐based
• Need for harmonized LCA data• LCA focus currently on background system,
not on CO2 conversion technology
Artz, et int., Bardow, Leitner, Chem. Rev., 2018, 118, 2, 434-504
26
Life Cycle Assessment (LCA) : Cradle-to-Gate comparison
CO2 conversionCO2 transportCO2 source
conventional productiontransportfossil
resources
• CCU is „Carbon-reducing“• Often in literature: „(Net) Carbon-negative“
Life-Cycle Assessment for Carbon Dioxide Utilization
Negative carbonfootprint ?
27
CO2–emissions: The full life cycle
Use phaseDisposal Use phaseRecycling
CO2 conversionCO2 transportCO2 source
Best case: CO2 in = CO2 out
Goal: CO2 neutral !
Life-Cycle Assessment for Carbon Dioxide Utilization
O = C = O
O = C = O
Or: Link withpermanent storage(e.g. mineralization CCUS)
Potential climate benefitof temporary storage
28 Life-Cycle Assessment for Carbon Dioxide Utilization
Lessons learned from LCA of CCU
• CO2 utilization can save GHG emissions• By replacing energy-intensive fossil-based feedstock• By leading to more efficient process routes• By producing fuels using renewable energy (if available)
• CO2 utilization can be useful beyond climate change• Need to understand the service (functional unit) provided by CCU
Lessons learned for LCA of CCU
• Harmonized LCA for CCU • Early stage LCA • Account for temporary storage (but effect for LCA will be small !)• Clarify terminology for climate change mitigation
Vielen Dankfür Ihre Aufmerksamkeit
Prof. Dr.-Ing. André Bardow
Head of InstituteChair of Technical Thermodynamics
E-Mail: [email protected] Phone: +49 241 80 95 380