Liaquat 150TPD Finished Kraft Quotation

7/22/2019 Liaquat 150TPD Finished Kraft Quotation

1/39Page | 1

Dated 23rd

Apri l, 2011To,M/ S Sagar industries,Jain Naisa Road,Sanganer, Jaipur

KINDATTN:MR.LIYAKATALI

SUB.: OFFER FOR MULTILAYER KRAFT PAPER PLANT

DEAR SIR,

This refers to your enquiry for a 150 TPD( Finished ) multilayer MF Kraft Machine .

We furnish below our offer for the above plant in following lines.

We have offered the paper machine section with three wire configuration for

manufacturing multi layer medium/.high BF Kraft paper. In case you want to add

some more Concepts/ facilities/items in addition to what are being quoted that can

be mutually discussed to reach a final Concept/ Scope.

Regarding PULP MILL, we are giving our offer separately..

In our offer a list of excluded items given ,however RML will provide necessary

details for procuring those items .

Annexure I : Quotation for Paper Machine ( RM: MD: MENQ-1-032 Dated27/4/2011)

Annexure II : Quotation for PULP Mill ( RM: DNH: D7-87 Dated 27/4/2011)


2/39Page | 2

PTO

NOTE : As desired by you, We are keeping provis ion for a Coating Station for

the TOP Layer in our Concept Drawing. You will find two Reel sections

indicated in the Concept , The first reel Section is a Normal one for KRAFT

MACHINE. The Second one is meant for operation ( By Passing the first one

) only w hen Coater wi ll be in operation. HOWEVER NO EQUIPMENT AFTER

THE FIRST REEL SECTION ( AS SHOWN IN THE DRAWING) HAS BEEN

INCLUDED IN RUBYS SCOPE OF SUPPLY IN OUR PRESENT OFFER.

Hope , our proposal will match your interest and we look forward to hear from you

soon in the matter .

Thanking you,

Yours faithfully,For RUBY MACONS LTD,

MIHIR RAY


3/39Page | 3

RM:MD:MENQ-1/032-Apri l 27, 2011

ANNEXURE 1

QUOTATION FOR PAPER MACHINE

IINNDDEEXX

Descript ion Page No.

MAIN DATA 04

Gauge Sheet 05Bottom fourdrinier 06

Top & Middle Fourdrinier 8- 10

Press section 11-12

UNI run Dryer section 13

MG section 14

Pre Dryer section 15

Post Dryer Section 16

Pope reel 17

UTM Pulper(Dryend) 18

Couch pit agitator & Vac System 19

Walkways 19

Meachanical drive 18

Rope system 18

Exclusion 20-21

Price summary 22

General Conditions of Sales 23


4/39Page | 4

QUOTATION

MAIN DATA

150 TONS PER DAY TEST LINER PAPER MACHINE

Gross Prduction : 175 TPD at REEL in 24 Hrs

wi th 120 GSM at 100% efficiency

Finished Production : 150 T( FINISHED, 24 hr

RUN with 120 GSM)

PRODUCT : TEST LINER / KRAFT

GRAMMAGE RANGE : 100 350 GSM

WIRE WIDTH : 3600MM

TRIM AT REEL : 3200MM

RAW MATERIAL : 100% WASTE PAPER

OPERATING SPEED : 325 METRES/MINUTE ( Max)

DESIGN SPEED : 500METRES/MINUTE( Mechanical)


5/39Page | 5

Pond Width :3450 mmWire Width :3600 mmSheet Width on Wire :3475 mmWire Trims, Total : 130 mmSheet Width to Presses :3345 mmShrinkage : 4.0 %Sheet Width at Reel :3200 mm


6/39Page | 6

PPAAPPEERR MMAACCHHIINNEE SSEECCTTIIOONN ::

HEAD BOX : OPEN TYPE ( 3 Numbers)------ EXCLUDED f rom RUBYS

SCOPE OF SUPPLY.

FOURDRINIER PART :

TECHNICAL SPECIFICATIONS:

1.Wire Length 40 Meter (Approx.)Table Length:17500mm ( Approx)

2. 1 No. Breast roll of 625 mm duly Black Diamond coated with anti-frictionbearings, bearing housings and brackets.

3. 5 Nos. wire return rolls(Approx 330 mm ) Black Diamond coated withsingle anti-friction bearings, at each end with water tight bearing housing.

4. M. S. Fabricated heavy duty framings suitable for Cantilever design.The mainframings w ill be duly SS Cladded.

5. 3 Nos. hydraulic manual jack for lifting Fourdrinier part for easy wirechanging.

6. C. I. Sole Plates for the entire Fourdrinier part.

7. 2 Sets of Manual Wire stretching arrangement and one set of (E&L Make)Auto Guide with manual override.

8. Breast roll lifting & lowering with crane (By customer)

9. 5 Nos. S. S. Shower with suitable nozzles. 1 No. HP Micro Travel showerwithelectro mechanical oscillation. 1 Number Sheet Knock Off Showerand one set Trim Knock Off Shower will be placed in requiredPositions.

10. Doctors on Breast Roll and 4 Nos. wire return ro lls. Doctors Backswillbe MS fabricated but cladded with SS.Manual Cam type Unload/ Loadarrangement.

11. Motorised Trim cutting arrangement.

12. Shake Unit.

13. S. S. Trays for collecting white water

14. One lump breaker roll 450 mm dia with bearing & bearing housing withnecessary lever and pneumatic cylinder for loading and unloading.

1 Number Table Roll ( approx 280mm Dia) duly Black diamond Coated on

the Wire Table Circui t.

15. SUCTION COUCH ROLL : 1 NO.


7/39Page | 7

COMPLETE WITH BEARING AND BEARING HOUSINGS.

O. D. 920 mm

Made of bronze shell of finish thickness 30 mm with helical drilling pattern fornoise abatement purpose and conical keying for lateral forged heads fixing.( SUCTION SHELL EXCLUDED FROM RUBYS SCOPE OF SUPPLY)

The F. S. lateral forged head with support of internal box complete ofbearing.

Bearing Housing made of steel, cast iron caps with labyrinth seals to impedethe water infiltration, complete with bearings

Foreseen for grease lubrication, endless screw for internal box orientation.

Internal box in stainless steel, with sealing strips in polyethylene with graphiteaddition, provided with retainer.

Strips guides in corrosion resistant material and support wheels inpolyethylene, stainless steel internal shower pipe and graduated index.

16. ONE FDR (730 mm ) duly fabmate coated with antifriction bearing & bearinghousing.

17. 1 No. Forming Board consisting of

1 Pc. Forming Board leading bladeMaterial quality: Roba glassGeneral dimensions 190 x 3800 x 30-mm

3 Pcs. Forming Board trailing blade:Material quality Roba glassGeneral dimensions 65 x 3800 x 40-mm

17. 5 Nos. Foil Box , consisting of:

5 pcs. Dewatering bladeMaterial quality Roba glassGeneral dimensions 40 x 3800 x 25/37,7 mm

18. 1 No. Single compartment ultra low vacu foil box unit, consisting of:

7 Pcs. Vacu foil

Material quality Roba glassGeneral dimensions 40 x 3800 x 25/37,7 mm

14 Pcs. End deckleMaterial quality PE

19. Twin compartment low vacu foil box unit, consisting of:


8/39Page | 8

11 Pcs. Vacu foilMaterial quality Roba glassGeneral dimensions 40 x 3800 x 25/37,7 mm


20. 4 Nos. Single compartment vacuum box unit, consisting of:

Vacuum Box with topMaterial quality Roba glassGeneral dimensions 25 x 3800 x 200 mm

21. 4 Nos. single foil units consisting of

1 Pcs. De-watering bladeMaterial quality Roba glassGeneral Dimensions 40 x 3800 x 25/37, 7mm

22 Control Panel for Lump Breaker Roll loading/ Un loading and ,SuctionCouch Sealing strips Loading/ Unloading

Platform & Grating for Operator Side only.

General Note : All drainage element boxes are SS 304 const ruc tion and T-barsare HDPE material.

Suction Couch Shell has been kept excluded from RUBYS SCOPE of SUPPLY.

TOP LAYER FOURDRINIER PART: 1 NO.

TECHNICAL SPECIFICATIONS:The Fourdrinier part mainly consists of the following.

Forming length 7200 mm(Approx)

1 No. Breast Roll of 625 mm duly Black Diamond coated with antifriction bearings,water tight bearing housings and brackets

1 No. Drive Roll of 630 mm duly fab-mate coated, with antifriction bearings, watertight bearing housing and bracket.

3 Nos. Wire return rolls ( Approx 330mm Dia) Black Diamond coated with antifriction

bearings at each end with water tight bearing housing and bracket.

M. S. Fabricated heavy duty framing suitable with cantilever design duly SS 304Cladded.

3 Nos. S. S. Shower with suitable nozzles. 1 no Micro travel H.P.shower.for Wirecleaning.


9/39Page | 9

Doctors on Breast Roll and 2 Nos. wire return rolls and DRIVE Roll with K35type S. S. 304 / Unimate Doctor Holders & Polyset Blades. Manual Cam typeUnloading and Gravity type loading arrangement. Doctor Back SS 304 cladded.

S. S. 304 trays for collecting white water.

Breast Roll lifting & lowering arrangementwith crane (by customer)

One set stretcher with solid Mild Steel construction with manual stretching system.One auto Guide of E&L.with Manual Overrides.

10. One curved Shoe Transfer box in S. S. constructi on with ceramic topcover

11. 1 No. Couch on roll of suitable diameter, honey comb portion in completestainless steel construction with open area of 85% of honeycomb body typedesign, with anti-friction bearings, watertight bearing housings, and brackets.The roll can be lifted or lowered by a gear box arrangement. The roll will alsoinclude diagonal outer sleeve made of stainless steel no. 1.4401, tissue no.2/cm, semi-round

12. Forming Board unit consisting of:

1 Pc. Forming Board leading bladeMaterial quality: Roba glassGeneral dimensions 190 x 3800 x 30-mm

3 Pcs. Forming Board trailing blade:Material quality Roba glassGeneral dimensions 65 x 3800 x 40-mm

13. 3 Nos. Foil Box , consisting of:

5 pcs. Dewatering bladeMaterial quality Roba glassGeneral dimensions 40 x 3800 x 25/37,7 mm

14. 1 No Single compartment ultra low vacu foil box unit, consisting of:



15. Twin compartment low vacu foil box unit, consisting of:




10/39Page | 10

16. Platforms & Gratings for Operators side only.

General Note :Al l drainage element boxes are SS 304 construct ion and T-bars are HDPEmaterial.

MIDDLE WIRE :


FORMING LENGTH ; 9-10 METRE (APPROX).

1) MS HEAVY DUTY FABRICATED FRAMING DULY SS 304 CLADDEDWITH CANTILEVER DESIGN FOR QUICK WIRE CHANGE.

2) ROLLS :A) 625MM DIA BREAST ROLL DULY BLACK DIAMOND COATED.B) 630MM DIA DRIVE ROLL DULY FABMATE COATED.C) 330MM( APPROX) DIA WIRE RETURN ROLLS ,5 NUMBER

(INCLUDING THE ONE ON THE WIRE TABLE CIRCUIT), DULYBLACK DIAMOND COATED.

D) COUCH- ON ROLL: APPROXIMATELY 812MM OD ROLL ACTINGAS COMBINING ROLL BETWEEN TOP & MIDDLE LAYER.SPECIFICATION OF THE ROLL IS SAME AS THAT IN THE CASEOF THE ROLL BETWEEN TOP & BOTTOM LAYER.

E) 2 NUMBER HYDRAULIC MANUAL JACKS (15 T) FOR QUICK WIRECHANGE.

F) 2 SETS OF MANUAL WIRE TENSIONER IN MILD STEELCONSTRUCTION.

G) 1 NUMBER AUTO GUIDE WITH MENUAL OVERRIDE ( E&L MAKE).H) 4 NUMBER LP SHOWERS AT WIRE ROLLS AND BREAST ROLLS.

I) 1 NUMBER OSCILLATING HIGH PRESSURE MICRO TRAVELSHOWER FOR FABRIC CLEANING WITH PANEL.J) DOCTORS FOR BRAST ROLL, AND NECESSARY WIRE ROLLS.

THESE DOCTORS WILL BE SS CLADDED HAVING MANUAL CAMTYPE LOAD/ UNLOAD MECHANISM. K35 TYO=PE SS/ UNIMATEHOLDERS WITH BLADES WILL BE PROVIDED.

K)SS 304 TRAYS FOR COLLECTING WHITE WATER FOR COMPLETEMIDDLE WIRE LENGTH.

M) SS BOXES WITH ROBAGLAS FOILS & T BARS AS FOLLOWS.

I) FORMING BOARD : 1 NUMBER.

II) SINGLE FOIL BOX : 11 NUMBERIII) HYDRAFOI BOX : 2 NUMBERIV) ULTRA LOW VAC FOIL BOX : 1 NUMBERV) TWIN COMP VAC FOIL BOX : 1 NUMBERVI) TRANSFER BOX WITH CERAMIC TOP : 1 NUMBER

(250MM WIDTH)

NOTE : BOXES ARE MADE OF SS 304 MATERIAL AND T BARSARE HDPE MATERIALS. SIZES AND OTHER SPECIFICATIONS ARESAME AS IN CASE THAT FOR TOP WIRE.


11/39Page | 11

PRESS SECTION : K PRESS + DOUBLE FELTED JUMBO PRESS.

NECESSARY MS HEAVY DUTY FRAMINGS WITH AL BLOCKS FOR FELTCHANGE FOR BOTH PRESSES.

OPERATING LOAD

1st Press : 80 KN/Mtr ( Single Felted)

2nd Press : 100 KN/Mtr ( Single Felted)

With Common SUCTION PRESS work ing at BOTH NIPS of the BI NIP PRESSSECTION.

3rd Press : 300 KN/Mtr ( Double Felted)( JUMBO PRESS)


The Press Section mainly consists of the following:

1 No. Press Roll 800 mm O.D. duly rubber coated (Aquawell II) andblind wi th antifriction bearings, water tight bearing housing and bracketto be used as I st PRESS BOTTOM ROLL. The rol l is casted.

1 No Suction Press Roll wi th 800mm OD, 50mm thick Shell duly Rubber

(RESISTEX SP) Covered and THROUGH Dri lled.

NOTE : SUCTION PRESS ROLL SHELL IS EXCLUDED FROM RUBYSSCOPE OF SUPPLY.

Suction Roll Internal will be fabricated in complete SS 304Construction, with 3 Zones, ( 2 Pressing Zones and one Holding Zone).

Front Side Bearing is Graded Casting, Drive side Journal in Graded Mild

Steel Casting. Sucti on Roll be completely assembled with Bearing &

Bearing Housings. Imported Sealing Strips and Air loading Tubes,Deckle Adjustment Arrangements with screws will be provided.

1 Number 1000mm OD, Dynarock coated Roll wi th Bearings and BearingHousings will be supplied for 2nd Press Top Roll Position.


12/39Page | 12

JUMBO PRESS ROLLS : 2 Numbers 1305 (approx) OD PRESS ROLLSwith Bearings & Bearing Housings, duly rubber covered and Blinddrilled. Both rolls will be provided with necessary coolingarrangements.

10 Nos. Pneumatic Bellows having suitable diameter with lever andconnecting rods for loading and unloading of the press roll.

Required Nos. Felt rolls of 280 mm duly ebonite coated with doublebearings, watertight bearings housing and brackets.

4 sets of felt stretching arrangement. Rack & Pinion type and Motorized.

4 sets of Auto Felt guide arrangement with manual override ( E&L Make).

4 nos. S. S. Shower pipe with suitable nozzles.

4 nos. DOUBLE SLOTTED vacuum boxes with polypick top covers.Construction in SS 304.

2 No. Paper roll of 270 mm duly hard chrome plated with bearing,bearing housing and bracket.

1 No 50 tons Compact hydraulic J ack for quick felt Change.

. S. S. 304 Tray for collecting press water.at Press Nips, Suction Press rolland top felt circuits.

C. I. Sole plate for the entire press part.

Pneumatic Panel for operating press section loading mechanism. Electrial

Controls for Doctor Oscillation.

4 Nos. felt roll doctor in MS construction for the felt rolls. Doctors will be

Gravity loaded with UNIMATE K-35 type imported Holders and PolysetBlades.

1 Number IMPORTED Flexible Doctor Holder for 2nd Press TOP Roll.Holder Back in complete Mild steel. Assembly will be oscillated byGEARED motor.

4 Nos. HP Micro t ravel showers for cleaning of press felts.


13/39Page | 13

UNI RUN DRYER SECTION: 3 NOS.

TECHNICAL SPECIFICATIONS:The Dryer section framing consists of the following :

1. Required Nos. Felt Rolls 280 mm duly ebonite coated with anti-friction

Bearings, Bearing Housing and Bracket.

2. M. S. Doctor Backs, with K35 type EN8/ UNIMATE holders with PB blade

for each dryer Cylinder .Doctors will be electro mechanically Oscillated.

3. A set of Manual felt stretcher is provided.

4. A set of Auto felt guide ( E&L MAKE) is provided.

5. MS Fabricated heavy duty framing for dryers.

6. The whole assembly is mounted on C.I. Base plates.

7. Anti fr ic ti on Bearings, & Bearing Housing for Dryer Cy linder.

9. 2 Nos. 630 dia felt turning roll with Ebonite coating and complete with bearing

& bearing housing

10. Rotary join t, Necessary Gear & Pinions for Dryers wil l be EXCLUDED

from RUBYS SCOPE of SUPPLY.

DRYER CYLINDER SIZE 1800 MM x 3650 MM FACE: 3 NOS.( Excluded from RUBYS Scope of supply)

TECHNICAL SPECIFICATION

Shell Wall Thickness : 25 mm (approx.)

Operating Pressure : 5 bar

Hydro-test Pressure : 7 bar

Balancing : Dynamic

MATERIAL OF CONSTRUCTION:

Shell : Cast Iron GG 25 / DIN 1691Cover / J ournals : Cast Iron GG 25 / DIN 1691Necessary bearing housing, bearing shall be provided.


14/39Page | 14

Note: We have cons idered all bearings to be grease lubr icated for the time

being but there will exist provisions in the BEARING HOUSINGS to switch

over to Central oil Lubrication system when desired.

MG SECTION : ( MG CYLINDER DIA : 4875mm)

Heavy Duty Mild Steel fabricated Framings for supporti ng MG. MG is

mounted on SOLE PLATE.

Cast Iron plain un-slotted sole plates.

NOTE : MG Cylinder along w ith Bearing & Bearing Hous ings, Rotary Join ts and

Siphons, Gears & Pinions are all excluded from RUBYs Scope of supp ly.

Rolls :

800mm Dia Touch Roll ( Rubber Covered & Blind dri lled)-- 1 NUMBERS

284mm Dia Felt Rolls ( Ebonite Coated )------------------------ 13 Numbers

270mm Dia Paper rol ls ( Hard Chrome Plated)----------------- 8 Numbers

2 Numbers Pneumatic Bellows wit h levers assembly for Touch Roll Loading/

Unloading.

2 sets Manual Felt Stretchers for two felt Circuits .

2 Numbers Auto GUIDES ( E&L Make).

3 Numbers Oscillating Docors for Cleaning MG surface. K35 type En8/

UNIMATE Holders with Pb Blades & Geared Motor arrangements with manual

cam type Unloading and Gravity type loading.

Control Panel for Touch Roll loading, Oscillating Doctors.


15/39Page | 15

PRE- DRYER SECTION FRAMINGS: 10 NOS.


The Dryer section framing consists of the following :

1. A group of M. S. Felt Rolls 285 mm duly ebonite coated with anti-friction

Bearings, Bearing Housing and Bracket. 1 Nos. Paper Roll of 320mm with

chrome plating will be supplied.

2. MS Doctor backs with K35 type EN8/ UNIMATE holders with PB blade

for each dryer cylinder. Manual Cam type Unloading and Gravity Loading

arrangement. Doctors are Non- Oscillating.

3. A set of Manual felt stretcher is provided in each Dryer group.

4. A set of felt guide ( E&L MAKE) is provided in each Dryer group.

5. MS fabricated heavy duty heavy duty framing fo r dry ers.6. The whole assembly is mounted on C.I. Base plates.

7. Antifriction Bearings & Bearing Housing for Dryers.

8. Rotary joi nt, Necessary Gear & Pinions for Dryers w ill be EXCLUDED

fromRUBYS SCOPE of SUPPLY..

DRYER CYLINDER SIZE 1800 MM x 3650 MM FACE: 10 NOS.

( Excluded from RUBYS Scope of supply.)


Shell Wall Thickness : 25 mm (approx.)Operating Pressure : 5 barHydro-test Pressure : 7 barBalancing : Dynamic


Shell : Cast Iron GG 25Cover / J ournals : Cast Iron GG 25

Necessary bearing housing, bearing shall be provided. Steam and condensatesystem are excluded from our scope of supply. Al l bearings areconsidered to begrease lubricated for the time being. But there will be provisions in theBearing Housings to switch over to Central oil Lubrication System whendesired.


16/39Page | 16

AFTER DRYER SECTION FRAMINGS: 8 NOS


The Dryer section framing consists of the following :

1. A group of M. S. Felt Rolls 285 mm duly ebonite coated with anti-friction

Bearings, Bearing Housing and Bracket. 2 Number Paper Rolls hard

Chrome plated will be supplied for Post Dryer Section.

2. MS Doctor holder backs, En8 /Unimate K35 holders with Pb blades for dryer

Cylinder. Doctors are Non- Oscillating.

3. A set of Manual felt stretcher is provided in each Dryer group.

4. A set of felt guide ( E&L MAKE)is provided in each Dryer group.

5. MS fabricated heavy duty framing for dryers.

6. The whole assembly is mounted on C.I. Base plates.

7. Antifriction Bearings & Bearing Housing for Dryers.

8. Rotary joint, Necessary Gear & Pinions for Dryers w ill be EXCLUDED

fromRUBYS SCOPE of SUPPLY.

AFTER DRYER CYLINDER SIZE 1800 MM x 3650 MM FACE: 8 Numbers( EXCLUDED from RUBYs SCOPE of SUPPLY)


Shell Wall Thickness : 25 mm (approx.)Operating Pressure : 5 barHydro-test Pressure : 7 barBalancing : Dynamic


Shell : Cast Iron GG 25Cover / J ournals : Cast Iron GG 25

Necessary bearing housing, bearing shall be provided. Steam and condensate

system are excluded from our s cope of supply . All bearings are considered tobe grease lubri cated for the time being. However provis ions wil l be there in theBearing Housings to switch over to Central Oil Lubrication System whendesired.


17/39Page | 17

REEL SECTION : 1 NO.

TECHNICAL SPECIFICATION:

Reel Section mainly consists of following parts:

C.I. Sole plates for fixing up framing and other accessories.

One set of primary arm connected to 2 nos. specially designed quarter gearto carry out two operations that is to engage jumbo roll with main pope reeldrum and to shift paper roll from primary arm to secondary arm.

The primary arms are also provided with a pneumatic clutch, which keeps theroll in positions and also exerts pressure on jumbo roll for initial winding.

One set of secondary arms connected to pneumatic cylinder for givingpressure to the paper roll and also to unload paper roll.

A set of M. S. Fabricated framing to accommodate all the equipment.

1 no. C.I. Pope Reel Drum with 2 nos. anti-friction bearings, housing andbracket.

Doctor for cleaning dirt from Pope Reel Drum. Doctor will be oscillating byelectro mechanical means.

One No. camber roll for spreading paper and removing any wrinkles in thesame..

One No Pneumatic control panel for operation of Pneumatic cylinders

One Number Tambour roll of about 310mm Dia Seamless Pipe duly

rubber coated with Double Type Housings on both ends will be suppliedalong wi th the Reel Section.

Reel Spool Loader :A Reel Spool Stand o f Solid Construc ti on wi ll be p rovided in the ReelSection. Reel Spool Stand wil l accommodate 3 Number Rolls on it. Feedingof the Reel Spool will be by Hydraulic sys tem. Two Hydraulic Cylinders willbe activated by Power pack and hence will move the Arms of the SpoolLoader to feed the primary Arm.


18/39Page | 18

General Note:

1] Dimensions of all equipments mentioned from head box to Pope reel aretentative and subject to change.

2] All Rubber Coatings considered from LATHIA.

3] Any item not expressly mentioned in this specification should be consideredexcluded from the RML scope of supply.

U.T.M. PULPER (2 ROTOR ASSEMBLY): 1 NO.(for dryend application)


The Pulper has dynamically balanced S. S. 304 cast impeller fixed on one side ofa shaft supported by 2 Nos. heavy duty self aligned double row ball bearingenclosed in plumber blocks. The housing is further provided with a stuffing box,

gland and G. M. bush for trouble free operation and sealing.

EXCLUSION: Vat, Motor, Motor pulley, rail piping valves, showers and any otheritems not specifically mentioned are not in our scope of supply.

PAPER MACHINE SECTIONAL DRIVE : 13 NOS. [EXCLUDED ]*


The Sectional drive consists of parallel shaft helical gearbox with coupling at inputand output. Universal joint will be provided for connecting movable equipment togearbox.

*Note : RML will provide all technical details to procure directly by client .

ROPE CARRIER SYSTEM : 1 NO.


The rope system consists of necessary pulleys in CI with bearing and shaft.Necessary brackets for holding and height and/or length adjustment will be provided.Necessary stretchers will be provided with manual loading system.

The system will be from 1st group dryer up to end of post dryer.

\


19/39Page | 19

COUCH PIT AGITATOR CUM UTM PULPER:It consists of:

1 One horizontal shaft fitted on artificial bearing at the two ends with bearinghousings.

2 Two nos. stuffing boxes with gland packing arrangement provided on eachend of the shaft for sealing the Agitator body.

3 At one end the shaft is extended and V' belt pulley is fitted on an extendedshaft.

4 The central shaft is fitted with 4 nos. S. S. Propeler.

5 2 nos. grouting rings are provided on each end of the stuffing boxes.

6. A square type SS 304 trough box to collect the screened stock and to bepumped out.

Walkways & Ladders Necessary walkways & ladders in operating side will beprovided at wire part & Press part(Frames & gratings Galavanized steel) , dryersection( Framings in painted steel)

Vacuum System : ( Excluded fro RUBYS SCOPE of Supply)

RUBY wi ll furnish necessary Vacuum Data and Customer will have to

Procure the same directly.


20/39Page | 20

EXCLUSIONS:

Please note anything not explicitly mentioned in this offer would beunderstood to be excluded from RMLs scope of supply. However RML willprovide the necessary details for procuring some machinery items likeHEAD BOX , SUCTION SHELLS, DRYING CYLINDERS, MG Cylinder,Rewinder, Vacuum system , Steam & condensate system ,MechanicalDrive etc which are all excluded from RML scope of supply.

Civil engineering, Civil Works.

Mechanical drive

Vacuum system

Winding and finishing systems

Electrification, Cabling and distribution for machine.

Steam & Condensate control .

Chemical additive system

Lifting equipment including crane.

Roll handling, roll wrapping system.

DCS.

QCS

Field instruments & tubing

Felt , Wire & Dandy

Erection Steam & Power generation

Hood and aerothermic plant

Compressed air system

Mill electrification

Motors and all other Electricals

Laboratory equipment

Effluent Treatment Plant

Water recovery system

Finishing house equipment

Piping, Valves, Ducts Etc.

Consumables like Ropes, Belts, Oil and Chemicals etc.

Spare parts unless specified

Erection, Maintenance any other field activities


21/39Page | 21

Detail engineering not related to machine

Control System other than specifically mentioned.

Foundation bolts

Extra Reel spool

CENTRAL OIL LUBRICATION SYSTEM Any o ther i tem not expressly mentioned.


22/39Page | 22

PRICE SUMMARY

PAPER MACHINE SECTION

TOTAL PRICE (PAPER MACHINE ) : Rs. 115300,000/-

(Rupees Eleven Crores & fifty three Lacs only)(EX-WORKS UNPACKED)

Sr. Item Qty.

1 Bottom Fourdrinier Part (Heavy Duty) without Suction Couch shell 1

2 Top Fourdrinier Part +Middle Fourdriner Part 2

3 K PRESS SECTION without Suction Shell+Wide nip pressSection 2

4 Unirun dryer section framings for 3 nos dryer cylinder 3

5 Dryer Section Framings ( PRE +POST) without Drying Cylinders 18

6 M G SECTION Framings 1

7 Pope Reel (Heavy Duty) 1

8 walkways 1

9 Rope Carrier System 1

10 UTM Pulper (2 rotors) at Dryend 1

11 Couch pit agitator cum UTM pulper 1


23/39Page | 23

GENERAL CONDITIONS OF SALE:

DELIVERY: Delivery will be decided during finalization of order

PRICE BASE: Ex-works.

PAYMENT: 35% advance and balance against Proforma Invoicewhen the equipment become ready for despatch. Youmay remit the fund by DD payable at Vapi or Mumbai (DDcharges at purchaser account) or deposit the amountinto our State Bank of India Account No. 30204100954under intimation to us.

TAXES: As per Government Rules at the time of delivery.

INSURANCE: When material becomes ready for dispatch you will beintimated details of dispatch such as L/R No., Challan No.& Invoice No. You will have to arrange for Insurance.

PACKING: The items, which are likely to be damaged in transits,shall be packed in suitable wooden cases and the costof packing shall be charged extra as may beapplicable. However the insurance is to be covered bythe purchaser.

GUARANTEE: Except spares, all the main equipments supplied areguaranteed against any manufacturing defects for the

period of one year from the date of despatch, but not fornormal wear or damage caused due to mishandling of theequipment.

VALIDITY: The validity of this offer is for a period of thirty days fromthe date of issue, after that we reserve the right to makeany changes if necessary.

We do hope the above quotation will meet to your requirement, however if youneed any further clarification please feel free to write to us.

Thanking you and looking forward for your valued order.

Yours faithfully.

for RUBY MACONS LTD.,[Machinery Division]

MIHIR RAYmihir/sa


24/39Page | 24

ANNEXURE II

QUOTATION FOR PULP MILLRM:DNH:D7-087Date : 27/4/2011

Client : M/s Sagar paper mill

220000 ttppdd OOCCCC ppuullppiinngg ssttrreeeett((2211 hhrrss rruunnnniinngg bbaassiiss))

[A] VERTICAL PULPER 23M3 (DR- TYPE): 1 NO.


The pulper consists of S. S. vertical cylindrical shell (D-shaped ), welded to a conicalbottom. Because of typical D- shape of the pulper vat , the raw material at the periphery

quickly reaches at the centre for slushing instead of angular path as followed inconventional continuous pulper.

Hence more throughput is there and reduced specific power.

A chamber is attached to the conical bottom for collection of accepted pulp. An outletnozzle is provided on the chamber for collection of accepted pulp. A S. S. 304 screen isattached(12/10 mm hole dia) in between the accept chamber and main body. Adynamically balanced S. S 304 cast impeller is fixed at one end of a shaft supported by 2nos. heavy duty bearing enclosed in a C.I bearing housing. The pulper is supported onfive nos. legs at the main body.

The housing is provided with C.I stuffing box with G.M bushes and gland arrangementsfor proper sealing and guiding of this shaft. The shaft is also provided with a C.I.

V-Grooved pulley for driving purpose.

The equipment is driven by V-Belts or flat Belts by a separately mounted electric motor(which is not in our scope of supply).

Stock volume : 23M3 (Tub ID 4270 mm & Height 2473 mm)Rotor dia : 1285 mmMotor Power : 270 kw x 960Rotor rpm : 200-230

Exclusion : Drive motor , AC Drive , Dregwell


25/39Page | 25

HIGH DENSITY CLEANER (4500 LPM) WITH AUTO PURGE : 1 NO.

Op cy : 3.5-4.0%(Max)Inlet Pr : 3.0 - 3.5 bar

Pr drop : 1.0 1.5 barTECHNICAL SPECIFICATION:

The High Density Cleaner consists of one top part fabricated from S. S. 304 plate.A tangential inlet nozzle and one vertical outlet nozzle is provided on this. Thenozzles are provided with secondary loose flanges for easy installation. One S. S.Cone is attached to the top portion. Between this, 3 nos transparent glass isprovided for viewing of the separation of rejected from the pulp. At the bottom,one S. S. reject collecting chamber is provided for the collection of rejectedmaterials. This reject chamber is provided with a quick operating bottom door fordraining of the rejects. This reject chamber is also provided with viewing glass whichenables to see the quantity of reject collected. In between the separation zoneand reject chamber quick operating valve is provided. This disconnect the flow of

pulp from the separating zone to reject chamber when the cleaning of rejectchamber is done. The reject chamber is provided with one tangential water inlet tocontrol the separation of particles from the pulp, and one outlet for releasing the airat the time of starting of the equipment. The whole assembly is fitted to a M. S.Fabricated stand for installation purposes.

EXCLUSION: Piping valves and any other items not specifically mentioned are notin our scope of supply

NOTE: The HD Cleaner will be supplied with auto junk removal control deviceconsisting of:

1 No. ON/OFF type pneumatic S. S. Gate Valve (4)

1 No. ON/OFF type pneumatic S. S. Gate Valve (10)

3 Nos. ON/OFF type pneumatic S. S. Ball Valve (1)

5 Nos. Air Regulator

5 Nos. Solenoid Valve 220 V AC

5 Nos. Pressure Gauge 63 mm

1 No. PLC cum pneumatic solenoid panel (PLC make siemense )


26/39Page | 26

VERTICAL PRESSURE SCREEN (UPS-800) : 1 NO.

(UP-FLOW PRESSURE SCREEN WITH PERFORATED BASKET FORMEDIUM CY APPLICATION )

Operating data

Stock Cy : 3.0 -3.5%Type of screen drum : PerforatedHole size : 2.0 mm (profiled)

Total Screen area : 1.98 M2(ID 755x 838)Motor speed : 1440 rpmRotor rpm : 540Power requirement : 132 kw x 1440 RPM

Type : Centrifugal with multi-foil Rotor inside.

Principal components

Screen Housing with dished end cover in welded construction of stainless steel (SS304) with flange of steel. Housing Top part with inlet branch , bottom part with outlet

and reject branch. Loose flanges for inlet, outlet and reject branches of steel.(SS 304).The typical upflow design with bottom inlet virtually eliminates any vortex and hence

any vibration, surging or stringing problem

1. All parts in contact with Pulp are in S. S. 304. (Screen Basket M.O.C.SS

316L)2. Shaft for High tensile steel3. Bearing housing in C. I. construction.

4. Mechanical seal.5. 1 no. special rotor suitable for medium cy with fabricated contoured

vanes around.6. 1 No. hole basket duly profiled & hard chromed.7. Motor mounting bracket of steel with belt tension arrangement8. V-belt drive with belt. Drive and driven pulleys in CI .9. 3 Nos. S. S. Body, Glycerin filled diaphragm type pressure gauge.


27/39Page | 27

TURBO SEPARATOR (S. S.) T-600 : 1 NO.

TECHNICAL SPECIFICATIONS:The equipment consists of a conical shaped body fabricated from S. S. 304 Platewith one operating door. The door is provided with one light rejects. At the bottomof the body, a M.S. Fabricated heavy reject collecting chamber is fitted. A

transparent glass is provided with chamber for the viewing of reject collection. Atangential inlet nozzle is given on the main body for the pulp inflow. An acceptchamber is attached to the main body for the collection of accepted pulp. Thischamber is provided with a nozzle at the top for getting the accepted pulp andanother nozzle at the bottom for cleaning purpose. In between the acceptedchamber and main body a screen made from 8 mm thick S. S. 304 material isprovided . The overall functioning of the equipment is done by a S. S. 304 CastRotor. The shaft is mounted on 2 bearings in a C.I bearing housing. A stuffing boxarrangement having G.M Bushes and gland is provided for the proper guiding andsealing of the shaft. The equipment is driven by an electric motor through V' Beltpulleys.

EXCLUSION: Motor, Motor pulley, Rail, Piping, Valves, V-Belt and any other items

not specifically mentioned are not in our scope of supply.

SIZE : T- 600

CAPACITY : 60-75 TONS/DAY

MOTOR : 75 kw x1440.OPERATING RPM. : 750

REJECT SORTER: 1 NO.(For handling ligh t rejects of Turboseparator )The equipment mainly consists of following components:

1] Special design rotor

2] Screen half3] Sweeping blades

4] Distributing blades

5] Guide plate6] Rejects chute

The rotor impels the stock fed-in against the screen half cleans the screen half anddisaggregates the fiber bundle for better sorting.

The rotor is fitted with sweeping and distributing blades. The sweeping blades movethe stock in front of them into the turbulence are after each half revolution where itthen returns to the rotor area. The main purpose of the distributing blades is to then

distribute the stock across the screen halves.

Several guide plates located behind each other effect the movement of the stockthrough the machine in an axial direction. The stock held back by the screen iscontinuously discharges through the rejects chute.

Inlet Circuit : DN 100

Accept Circuit : DN 300Drive motor : 55 kw X 1440 RPM


28/39Page | 28

HIGH DENSITY CLEANER WITH AUTO PURGE : Qty- 2 nos(One before UPS-800 (hole ) and another before secondary slottedscreen UPS-600)

Accept flow : 4500 lpm

Op cy : 3.0-3.5%(Max)Inlet Pr : 3.0 - 3.5 barPr drop : 1.0 1.5 bar


The High Density Cleaner consists of one top part fabricated from S. S.304 plate. A tangential inlet nozzle and one vertical outlet nozzle is providedon this. The nozzles are provided with secondary loose flanges for easyinstallation. One S. S. Cone made of SS304 is attached to the top portion..Between this, 3 nos transparent glass is provided for viewing of theseparation of rejected from the pulp. At the bottom, one S. S. reject

collecting chamber is provided for the collection of rejected materials. Thisreject chamber is provided with a quick operating bottom door for draining ofthe rejects. This reject chamber is also provided with viewing glass whichenables to see the quantity of reject collected. In between the separationzone and reject chamber quick operating valve is provided. Thisdisconnect the flow of pulp from the separating zone to reject chamberwhen the cleaning of reject chamber is done. The reject chamber is providedwith one tangential water inlet to control the separation of particles from

the pulp, and one outlet for releasing the air at the time of starting of theequipment.

The J unk trap consists of 2 gate valves made of wear resistant material withpneumatic actuator and connecting piece between the 2 Gate valves, 3 ballvalves with pneumatic actuator & solenoid

The whole assembly is fitted to a M. S. Fabricated stand for installationpurposes.

EXCLUSION: Water- pumpCapacity : 8m3/hrHead : 45 mtrPiping valves, Pr guage and any other items not specifically

mentioned are not in our scope of supplyNOTE: THE H. D. CLEANER WILL BE SUPPLIED WITH AUTO JUNK REMOVAL

CONTROL DEVICE CONSISTING OF

1 No. ON/OFF type pneumatic S. S. Gate Valve (4) 1 No. ON/OFF type pneumatic S. S. Gate Valve (10) 3 Nos. ON/OFF type pneumatic S. S. Ball Valve (1) 1 No. Siemense-make PLC cum pneumatic solenoid panel


29/39Page | 29

VERTICAL PRESSURE SCREEN (UPS-800) : 1 NO.

(UP-FLOW PRESSURE SCREEN WITH SLOTTED BASKET FOR MEDIUMCY APPLICATION )

Operating data

Stock Cy : 3.0 -3.5%Type of screen drum : SlottedSlot size : 0.30 (profiled & Wedge wire)

Total Screen area : 1.99 M2(ID 755x 838)Motor speed : 1440 rpmRotor rpm : 564Power requirement : 110 kw x 1440 RPM

Type : Centrifugal with multi-foil Rotor inside.

Principal components

Screen Housing with dished end cover in welded construction of stainless steel (SS304) with flange of steel. Housing Top part with inlet branch , bottom part with outletand reject branch. Loose flanges for inlet, outlet and reject branches of steel.(SS 304).

The typical upflow design with bottom inlet virtually eliminates any vortex and hence

any vibration, surging or stringing problem

1. All parts in contact with Pulp are in S. S. 304. (Screen Basket M.O.C.SS 316L)

2. Shaft for High tensile steel3. Bearing housing in MS+SS. construction.4. Mechanical seal.

5. 1 no. special rotor suitable for medium cy with fabricated contouredvanes around.6. 1 No. slotted basket duly profiled & hard chromed.7. Motor mounting bracket of steel with belt tension arrangement8. V-belt drive with belt. Drive and driven pulleys in CI .9. 2 Nos. S. S. Body, Glycerin filled diaphragm type pressure gauge.

VERTICAL PRESSURE SCREEN (UPS-600) : 1 NO.(UP-FLOW PRESSURE SCREEN WITH SLOTTED BASKET FOR MEDIUM CYAPPLICATION)

OPERATING DATA

Stock Cy : 2.5-3.0%Type of screen drum : Slotted [profiled]

Slot size : 0.30 mm (wedge wire)

Total Screen area : 1.21 M2 (ID 609x 647)

Motor speed : 1440 rpm

Power requirement : 110 kw x 1440 RPM

Rotor rpm : 713Type : Centrifugal with multi-foil Rotor inside.


30/39Page | 30

PRINCIPAL COMPONENTS

Screen Housing with swinging type dished end cover in welded construction ofstainless steel (SS 304) with flange of steel. Housing Top part with inlet branch ,bottom part with outlet and reject branch. Loose flanges for inlet, outlet and rejectbranches of steel.(ss304). The typical upflow design with bottom inlet virtuallyeliminates any vortex and hence any vibration,surging or stringing problem

1. All parts in contact with Pulp are in S. S. 304. (Screen Basket M.O.C. SS

316L)

2. Shaft for High tensile steel

3. Bearing housing in C. I. construction.

4. Mechanical seal.

5. 1 no. special rotor suitable for medium cy with fabricated contoured vanes

around.

6. 1 No. SLOTTED basket duly profiled & hard chromed.

7. Motor mounting bracket of steel with belt tension arrangement

8. V-belt drive with belt. Drive and driven pulleys in CI .

9. 3 Nos. S. S. Body, Glycerin filled diaphragm type pressure gauge.

SCREEN MODEL S-500 (AS TERTIARY SCREEN) : 1 NO.

BASICDESIGNDATA:

Operating Consistency: 2.0 3.5%Inlet Pressure: 1.5 2.0 bar

Pressure Drop: 0.2 0.3 bar


The Screen consists of cylindrical outer shell made of S. S. 304 and a S. S. frontcover. A central inlet and a discharge nozzle of 125-mm are provided on the outershell. S. S. body glycerin filled pressure gauges will be supplied in the inlet andaccept zone. The bottom portion is closed and is fitted with a drain nozzle. The rejectoutlet will be 65 mm. A S. S. slotted screen basketis fitted inside the cylindrical shellthat acts as the screening cylinder. A shaft supported by two widely spaced bearingsmounted in C. I. Bearing housings is fitted. Three S. S. Scrapping blades having aspecial degree of inclination is fitted on the drum with the necessary clearancebetween blades and the screen. These blades assist the flow of good fibers through

the screen and also in cleaning the screen against mat formation. The driving of theequipment is done through V-Belts.

Screen Basket will be as per following specifications:

Screen Basket : 410 mm x 495 mmSlot Size : 0.30 mm (profiled)

MOC : SS 316L

Hard Chrome : 200 Microns


31/39Page | 31

The following accessories will be supplied along with both the above screens.

a) V-Belt pulley for motor and equipment along with necessary belts. All Fennermake.

b) M. S. Guard, duly powder coated.c) Motor Rail.d) Foundation Bolts

OPTIONALITEMS:

a) 2 Nos. 150-mm S. S. Pulp Valves.

b) 2 Nos. 125 mm S.S. Pulp Valve, ON/OFF type, required for Washing cycle.

c) 1 No. 75-mm pneumatic V-Notch S. S. pulp valve, with closing limitation.

d) 4 Nos. 40-mm G. M. Ball valves, S. S. hard chromed and pressure die cast

four nos.

e) Foundation Bolts for both the screens.

f) 2 Nos. Pressure gauge for gland water sealing line.

g) 2 Nos. Hose pipe with coupling for gland sealing.

h) 2 Nos. of Kytola units for control of Seal Water pressure & flow

i) One kg. Becham CF-2 Grease

j) 1 No. PLC cum Pneumatic Panel (Siemens make or equivalent)

DRUM THICKENER WITH MS VAT: [EXCLUDED]

SIZE: 2.0 MTR DIA X 6.0 MTR FACE

Drive power : 7.5 kw x 960 rpm

HOT DISPERSING SYSTEMS:

Technical data

CAPACITY: 200 TPDMATERIAL: OCCFREENESS INLET: 20-25 SRCONTAMINATES: Wax, Hot-melts, bitumen, ink spots and stickies

INLET CONSISTENCY: 10 % (from PDF)INLET PULP TEMP: 35 50o COUTLET CONSISTENCY: 5 10 %


32/39Page | 32

SCREW PRESS

BASIC DATA :Capacity : 200 tpdStock freeness at Inlet : 20-25

Inlet Consistency : 10 - 12%(from PDF)Outlet Consistency : 27 - 32%Power Installed : 110 KW.


THE SCREW PRESS CONSISTS OF THE FOLLOWING:

M.S. Base for the complete assembly including screw press Gearbox duly fabricatedand machined.

Central screw in SS 304 with bearings and housing. The tips of the flights will be hard faced.

Stainless steel baskets(600mm in two pieces to allow drainage of water. The holes will be 2.0 mdrilled. Outside reinforcement in M.S. will be provided to basket for additional strength.

Supporting frames on each side in M.S. fabrication.

12 nos. pneumatic pistons/bellows with flaps in S.S. 304 to control the stock outlet area.

Stainless steel trays with suitable outlet for collecting the white water.

Suitable helical gearbox with couplings.

Exclusion :Gearbox & coupling , AC Freequency drive

PLUG SCREW:

HOUSING:

The Screw housing is a cone-shaped, welded construction manufactured in stainless steel plate.The flange is manufactured in carbon steel.

SCREW:

The screw shaft is manufactured in Stainless Steel tubing with welded shaft journals. The Screwflights are manufactured in stainless steel plate. The drive end is made of solid stainlesssteel-bar welded to the screw. The Screw-flights are hard faced with Stelite at plug forming end.

BEARING HOUSING

The bearing housing is a welded construction, manufactured in carbon steel. The screw ishoused in two spherical roller bearings.


33/39Page | 33

DRIVES:

The drive comprises one gearbox, geared coupling between the gear and screw, motor mountingbracket as well as a V Belt drive with protective cover between the motor and gearbox.

POWER: 30 KW

SHREDDER SCREW:

SCREW HOUSING:

The Screw housing is a welded construction manufactured in stainless steel plate.The flanges are manufactured in carbon steel. The in feeder is pressurized equipment.

SCREW:

The screw is a welded construction, manufactured in stainless steel tubing. The flights are alsomanufactured in stainless steel plate. The screw is equipped with a wear sleeve at packing box

BEARING HOUSING:

The bearing housing is a welded construction, manufactured in carbon steel. The in feeder ishoused in two spherical roller bearings.

DRIVES:

The drive comprises one gear motor motor-shelf as well as a belt drive with protectivecover between the gear motor and screw.

POWER: 11 KW

HEATING SCREW:

Operating consistency : 25 - 30%Length : 6000 mmDiameter : 1000 mmMaterial : Stainless Steel 304

Main body Fabricated in stainless steel 304, The shaft and the flights will be in stainless steel304. On both the sides bearings with pedestal will be provided. Suitable gland sealingarrangement will be provided.

On the bottom part the steam inlet will distribute steam to the stock, which will be dischargedto the disperser.Exclusion : All individual manual valves(40mm NB) with NRV from steam header toheating screw


34/39Page | 34

DRIVES:

The drive comprises one gearbox, a geared coupling between the gear and screw, motor mountibracket as well as a chain drive with protective cover between the motor and gearbox.

POWER: 30 KW

FEED SCREW:

SCREW HOUSING:

The Screw housing is a welded construction manufactured in stainless steel plate. The flangesare manufactured in carbon steel. The in feeder is pressurized equipment.

SCREW:

The screw is a welded construction, manufactured in stainless steel tubing. The flights are alsomanufactured in stainless steel plate. The screw is equipped with a wear sleeve at packing box.

BEARING HOUSING:

The bearing housing is a welded construction, manufactured in carbon steel. The in feedhoused in two spherical roller bearings.

DRIVES:

The drive comprises one gear motor motor-shelf as well as a belt drive with protectivecover between the gear motor and screw.

POWER: 11 KW

DISPERSER:The Disperser essentially consists of a MS fabricated body. A sliding bearing housing isside. In the front side, the main body and door are in stainless steel(SS304). The stator disc is

front door and the rotor is fitted on the shaft. The gland sleeve is hard chrome coated.rating panel is provided. Gland water flow and pressure monitoring equipment is provided.ted base plate and complete hydraulic syste s will also be provided for load/unload andhe disc diameter (IMPORTED) will be 710 mm.

GAP CONTROL:Electro hydraulic servo system will be provided for disc gap control. It consists of discation, gap indication, setting o limits for the working range of the disc and fast opening in

rgency. The system will be completely imported.


35/39Page | 35

HYDRAULIC SYSTEM:The hydraulic system consists of completely assembled oil pump, filters, oil cooler andoil reservoir tank. The piping from hydraulic unit up to the disperser is included.For easy disc change an hydraulic device provided which would slide the whole base forthe purpose.

Driving motor : 600 kw x1500 rpm

Exclusion : Drive motor

CONICAL REFINER: 2 NOS. [EXCLUDED]

APPLICATION DATA:

CAPACITY : 120TPD(EACH)

CONSISTENCY : 4%MOTOR : 600HP X 750RPM

H. C. PUMP 200 X 150 / 340 (H. D.) (S. S.): 7 NOS.

TECHNICAL SPECIFICATION :

The pump consists of S. S. 304 Volute Casing, Stainless Steel wearing piece. S. S.Shaft, S. S. Screw type specially designed for high consistency Impeller, OilLubricated anti friction bearings, C.I. Bearing Housing and Flexible Coupling with C.I.Base Plate. The pump is specially designed for paper stock of high consistencyrange between 5 - 7% and is of back pull out bearing assembly design for easy

maintenance.

Capacity Range : 50 - 140 Liters/Sec.RPM : 980 or 1440Head Range : 15 - 35 Meters.

PUMP 250 x 200 (F) (S. S.): Qty 1no


The pump consists of S. S. 304 Volute Casing, Stainless Steel Cast wearing piece.S. S. Shaft, S. S. Screw type specially designed for high consistency Impeller,

Grease Lubricated anti friction bearings, C.I. Bearing Housing and Flexible Couplingwith C.I. Base Plate. The pump is specially designed for paper stock of highconsistency range between 1 - 3% and is of back pull out bearing assembly designfor easy maintenance.Application : Fan pumpCapacity Range : 150 - 250 Liters/Sec.Head Range : 28 - 45 Meters.RPM : 1440


36/39Page | 36

F-3 PUMP (S. S.): 2 NOs.


The pump consists of a S. S. 304 Volute casing, a C. I. Gland body and C. I. Bearinghousing. The volute casing is provided with a 3" Dia. Inlet nozzle at the center and2.5" Dia. outlet nozzle at the top. A G. M. / S. S. Close Impeller, fitted at one end of

an EN-8 Shaft, is Rotating inside the volute casing. The shaft is mounted on 2 Nos.Ball Bearings in a C. I. Bearing Housing. The Bearings are lubricated by oil. Thegland body is provided with G. M. Bush and Gland packing for proper sealing againstleakage. The shaft end at the bearing side is provided with a star coupling for Drivingpurpose. The pump is driven by an electric Motor (Which is not into the scope of oursupply) by directly coupling to the Pump. The pump and Motor is mounted on acommon C. I. Base for installation purpose.

Capacity : 10 - 20 liters/SecondHead : 20 - 30 Meters

HP/RPM : 15 X 1440

VERTICAL CHEST AGITATOR (HEAVY DUTY): 6 NOS.(IMPELLER DIA 800 MM)

TECHNICALSPECIFICATIONS

The Chest Agitator consist of a C. I. main body and a C. I. Bearing Housing boltedto the main body. An EN-8 shaft supported on two bearings inside the C. I. Bearinghousing is the drive shaft of the Agitator. At the bearing housing end of the shaft aV Belt/Flat Belt pulley is provided for driving purpose. The other end of the shaft isprovided with an impeller. The impeller (800 mm dia) will be supplied in C. I.Construction. A G. M. Bush and gland arrangement is provided on the main bodyfor proper sealing of the shaft against leakage. A S. S. sleeve bush is provided onthe shaft portion, which is coming in contact with the pulp as a measure to avoid

corrosion. A C.I. ring is bolted to the main body which in turn can be fixed in theconcrete. The Agitator is driven by a separately mounted electric motor.

Drive motor :18.5 kw x1440

EXCLUSION: Motor, Motor pulley, rail piping valves and any other items notspecifically mentioned are not in our scope of supply.

REGULATING BOX (S. S.): 1 NO.(APPROACH FLOW)


S. S. fabricated constant level box for maintaining constant level. The box will beprovided with 2 nos inlet and three outlets for the purpose

Approach f low sc reen


37/39Page | 37

(PM#1)

VERTICAL SLOTTED SCREEN (CFS-800) : 1 NO.

OPERATING DATA

Application : Approach flow(Top layer)Prodn capacity : 70 tpdThroughput : 10000-12000 lpmStock Cy : 0.6-0.8%

Type of screen drum : slotted(profiled & wedge wire)Slot size : 0.30 mm

Total Screen area : 1.99 M2Motor speed : 1440 rpmPower requirement : 55 KW

Type : Centrifugal with Rotor inside.Rotor rpm 340Inlet Pr : 1.5-2.0 bar

Pr differential : 0.1-0.3 bar

PRINCIPAL COMPONENTS

Screen Housing with swinging type dished end cover in welded constructionof stainless steel (SS 304) with flange of steel. Housing Top part with inletbranch, bottom part with outlet and reject branch. Loose flanges for inlet,outlet and reject branches of steel(Zinc-oxide painted).

1. All parts in contact with Pulp are in S. S. 304(screen basket MOCSS316L)

2. Shaft for High tensile steel

3. Bearing housing in MS +SS construction.

4. Mechanical seal.

5. 1 no. multi-foil rotor fabricated around.

6. 1 No. slotted basket duly profiled & hard chromed.

7.. Motor mounting bracket of steel with belt tension arrangement

8. V-belt drive with belt. Drive and driven pulleys in CI .

9. 3 Nos. S. S. Body, Glycerin filled diaphragm type pressure gauge.


38/39Page | 38

PPUULLPPIINNGG SSEECCTTIIOONN

Total price for OCC pulping street : Rs 2,75,80,000/-(Ex works & unpacked)

SR. ITEM QTY RATE AMT

1 DR PULPER (stock volume 23M3) 1 2,500,000.00 2,500,000.00

2Impurity separator + Grappler + Rotating screen +

Roping machine1 3,700,000.00 3,700,000.00

3 HD Cleaner 4500 lpm with autopurge 2 550,000.00 1,100,000.00

4 UPS-800 with 2.0 mm hole dia 1 1,500,000.00 1,500,000.00

5 TURBO SEPERATOR T-600(SS) 1 600,000.00 600,000.00

6 Reject sorter 1 925,000.00 925,000.00

7 Slot screen UPS-800+UPS-600+S-500 1 3,850,000.00 3,850,000.00

8 Regulating box(approach flow) 1 400,000.00 400,000.00

9 Drum thickener (2.0 mtr dia x 5 mtr) [EXCLUDED] 1 -

10 Hot Dispersion system 1 9,900,000.00 9,900,000.00

11 Conical refiner [EXCLUDED] -

12 SS Pump 200x150/340 6 155,000.00 930,000.00

13 F-3 2

14 Fan pump 250x200(F) 1 175,000.00 175,000.00

15 Chest agitator 6 100,000.00 600,000.00

16 Approach flow screen 1 1,400,000.00 1,400,000.00

TOTAL 27,580,000.00

200 TPD OCC PULPING STREET


39/39

GENERAL CONDITION OF SALE:

DELIVERY PAYMENT

Delivery will be decided at the time offinalization of order.

35% advance against order and restagainst Proforma Invoice when theequipment become ready for dispatch

TAXES PACKING

10.3% Excise duty and 0% CST againstFORM C

Packing Charges extra and as perActual

GUARANTEE VALIDITY

All the product supplied are guaranteedagainst any manufacturing defects butnot for normal wear or damage causeddue to mishandling of the equipment.

Quotation is valid for 2 weeks for deliverytime and 30 days for price.

We hope the above quotation will meet to your requirement, however if you need any

further clarification please dont hesitate to write to us. Now we look forward toreceive your valued instruction in the matter.

Thanking you and assuring of our best services.

Yours faithfully.For RUBY MACONS LTD.,

APURBA CHKRABORTY[DNH MASCHINENFABRIK DIV]

Documents

Liaquat 150TPD Finished Kraft Quotation