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Leveraging the Shingo Model
Constancy of Purpose
The Shingo Institute and the Shingo Prize
Shingo Prize and Institute - Brief History
1988- CreationoftheShingoPrize1989- FirstShingoPrizeawarded1993- FirstVersionoftheShingoModel™developed2000- BusinessWeekreferstotheShingoPrizeasthe“NobelPrizeforManufacturing”2005- FirstInternationalConferenceinMexico2008- BronzeandSilverMedallionCategoriesCreated2010- FirstInternationalShingoConference2015- FirstLatinAmericanandEuropeanSummit
§ Rexam-2016§ Goodyear-2011§ USSynthetic-2011§ JohnDeere-2010§ Gulfstream-2009
§ E-Z-Go-2009§ Steelcase-2006§ Wiremold -1999§ JohnsonControls-1998§ FordElectronics-1994
PastShingoPrizeWinners(EnterpriseswithExcellenceStatus):
OUR MISSION:“We conduct cutting edge research, provide relevant
education, perform insightful enterprise assessment, and recognize organizations committed to achieving
sustainable world-class results.”
OUR PURPOSE:“Based on timeless principles, we shape
cultures that drive operational excellence.”
Taylor Inspires Shingo
“Themajorityof…menbelievethatthefundamentalinterestsofemployeesandemployersarenecessarilyantagonistic.Scientificmanagement,onthecontrary,hasforitsveryfoundationthefirmconvictionthatthetrueinterestsofthetwoareoneandthesame;thatprosperityfortheemployercannotexistthroughalongtermofyearsunlessitisaccompaniedbyprosperityfortheemployee,andviceversa;
andthatitispossibletogivetheworkmanwhathemostwants—highwages—andtheemployerwhathewants—alowlaborcost—forhismanufactures.”
F.W.Taylor.1911.PrinciplesofScientificManagement.6.(emphasisadded)
Lean – The “Machine that Changed the World”?
The Analogy of the Umbrella
The Analogy of the Umbrella
OUR MISSION:“We conduct cutting edge research, provide relevant
education, perform insightful enterprise assessment, and recognize organizations committed to achieving
sustainable world-class results.”
OUR PURPOSE:“Based on timeless principles, we shape
cultures that drive operational excellence.”
Research
Purposes:• Toimprovetheprocessofimprovement• TodriveacademicresearchonLean
Activities:1) HiredDr.RickEdgemanasDirectorof
Researchin2015;2) ResearchtracksatShingoconferences;3) Specialissuesofacademicjournals;4) Toreinvigoratethe“LeanEducation
AcademicNetwork”(L.E.A.N.)
Lean Education Academic Network (L.E.A.N.)
Purposes:• ImprovetheteachingofLean• TodriveacademicresearchonLean
Activities:1) Databaseofpeopleinterestedinteachingand/ordoing
researchaboutLeanatuniversitiesaroundtheworld;2) Databaseofteachingmaterials,includingcasestudies,syllabi,
etc.;3) Launchedwebsitewww.teachinglean.org.
Education
83
126
2015 2016
#ofEvents
Year
#ofEducationalEvents
Education
1177
2018
2015 2016
#ofParticipan
ts
Year
#ofParticipantsinEducationPrograms
DISCOVER EXCELLENCE (prerequisite)Behaviors that lead to enterprise excellence
CULTURAL ENABLERSBehaviors that enable a culture of respect & humility
CONTINUOUS IMPROVMENTBehaviors that improve a continuous flow of value
ENTERPRISE ALIGNMENT/RESULTSBehaviors that align people, systems & strategy
The FIVE Workshops
BUILD EXCELLENCEDriving strategy to execution
Shingo Study Tours
Ireland– May15-19,2017USA– September18-22,2016Japan– December2-7,2017
Educational Events
http://shingo.org/education#attend
Licensed Affiliate Partners
Licensed Affiliate Partners
Licensed Affiliate Partners
http://shingo.org/affiliates
What are principles?ShingoMoment:“Kaizen”
“Improvement (kaizen) is more about using your brain than using your money.”
Shigeo Shingo[ [
Assessments
2015YE 2016YE 2017YTD
Applications: 5 14 9
SiteVisits: 8 5 2
ShingoPrizerecipients: 2 2 0
ShingoSilverMedallionrecipients: 1 2 0
ShingoBronzeMedallionrecipients: 3 0 0
SiteVisitsawarded 5
Pipeline: n/a 6 11
The Shingo Prize – Who Challenges?
TheShingoPrize– TheProcess
Available at shingo.org/challengefortheprize
The Shingo Prize – The Benefits
• TWO reports:• To leadership while on site• A detailed written report
• Know where you are• Concrete report on things
you can do – Use the report as a roadmap to get better
• Celebrate – Use the Prize to motivate your team as a goal to achieve
Organizations that challenge for the Shingo Prize™ report benefits from going through the process.
Results
• Fewer accidents• Fewer defects• Improved yields• Fewer customer complaints• Improvements in product quality• Decreased staff turnover• Decreased costs• Improved productivity• Improved process efficiencies• Improved on-time deliveries• And so on…
The Shingo Prize™
Shingo Summits
• Latin America – July 31 – August 4, 2017 – Santiago, Chile
• Manufacturing – August 22-23, 2017 – Minneapolis, Minnesota
• Operational Excellence (Partners in Business) –September 18-19, 2017 – Lehi, Utah
• Europe – October 16-20, 2017 – Brussels, Belgium
Shingo Conference – What’s New?
What’s New? – Tracks!• Research• Master• Principles• Systems• Executive
The Shingo Model
What are principles?TheShingoModel&GuidingPrinciples
What are principles?ShingoMoment:Howdogetbuy-in?
OUR MISSION:“We conduct cutting edge research, provide relevant
education, perform insightful enterprise assessment, and recognize organizations committed to achieving
sustainable world-class results.”
OUR PURPOSE:“Based on timeless principles, we shape
cultures that drive operational excellence.”