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TECHNOLOGY Lessons Learned vs. Implementation of novel technology Subsea Pumping Projects Arne B. Olsen – Framo Engineering AS Lessons Learned vs. Implementation of novel technology Subsea Pumping Projects Arne B. Olsen – Framo Engineering AS

Lessons Learned vs. Implementation of novel technology Subsea … Presentation.… · SPE APPLIED TECHNOLOGY WORKSHOP – OSLO 8th February2005 Lessons Learned vs. Implementation

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SPE APPLIED

TECHNOLOGY

WORKSHOP

– OSLO 8th

February 2005

Lessons Learned vs. Implementation of novel technologySubsea Pumping Projects

Arne B. Olsen – Framo Engineering AS

Lessons Learned vs. Implementation of novel technologySubsea Pumping Projects

Arne B. Olsen – Framo Engineering AS

SPE APPLIED

TECHNOLOGY

WORKSHOP

– OSLO 8th

February 2005

AS Norske Shell Draugen Field, North Sea

SMUBS – Shell Multiphase Underwater Booster Station• 1x750 kw subsea multiphase pump, installed in 1993• Hydraulically driven by WI system

SPE APPLIED

TECHNOLOGY

WORKSHOP

– OSLO 8th

February 2005

Statoil Lufeng Field, South China SeaSubsea Booster Pump System and Process Swivel

Installed :1997

SPE APPLIED

TECHNOLOGY

WORKSHOP

– OSLO 8th

February 2005

Topside Power with 3XPCM,Power turbine etc.

All ToolsAll Tools

3 Dual Pump Stations – 5 pumps

3 Dual Pump Stations – 5 pumps

3 Umbilical Systems

Amerada Hess - Ceiba Full Field Development

Installed in 2003

SPE APPLIED

TECHNOLOGY

WORKSHOP

– OSLO 8th

February 2005

Exeter Pump ManifoldExeter Pump Manifold Mutineer Pump ManifoldMutineer Pump Manifold

FPSOFPSO

Approx 7 km Approx 3 km

Santos Mutineer/Exeter - Field Overview

SPE APPLIED

TECHNOLOGY

WORKSHOP

– OSLO 8th

February 2005

FRAMO Booster Pump Experience – September 2004

More than 350 000 running hoursaccumulated in subsea and topside

operations to date

SPE APPLIED

TECHNOLOGY

WORKSHOP

– OSLO 8th

February 2005

Subsea Boosting – Operating Experience

Production Impact

• All pump systems have met performance specifications

• Kick-off and production enabling from several ”dead” wells.

• Production increase by more than 100 % from naturally flowing wells

• Well balancing by boosting rather than choking; ”Positive choking”

• Flow stabilization due to increased velocity in flowlines

• Increased arrival temperature due to reduced heat loss

SPE APPLIED

TECHNOLOGY

WORKSHOP

– OSLO 8th

February 2005

Subsea Boosting – Operating Experience

Pump System Operability

• Simple, sequential and robust operating procedures proven.

• Changing reservoir conditions and production scenarios experienced• Speed control• Re-circulation valve

• Pump system insensitive to upstream flow instabilities / flow regimes

• Numerous production shut-downs and re-starts experienced

• Operation with closed suction valve experienced

• Influence on cooling capacity due to deposits from CPS on Cooling coils

• Current subsea instrumentation provide adequate condition monitoring

SPE APPLIED

TECHNOLOGY

WORKSHOP

– OSLO 8th

February 2005

Subsea Boosting – Operating Experience

Installation, Comissioning and Intervention

• Complete pump system test have proven very beneficial

• Short installation and commissioning time in the field

• Easy and time efficient pump replacement (1- 2 days)

• Guideline less intervention performed in 470 – 650 m depth

SPE APPLIED

TECHNOLOGY

WORKSHOP

– OSLO 8th

February 2005

Subsea Boosting – Challenges / Improvements

• Increased system and component robustness

• Improved operating procedures to minimize pump load

• Enhanced operator guidance

• Operator training and support

• Initial training programs

• Follow-up of installed systems

• Close cooperation with operator

SPE APPLIED

TECHNOLOGY

WORKSHOP

– OSLO 8th

February 2005

• Field proven and robust technology

• High degree of operational flexibility• Improved robustness required:

- design - operating procedures- monitoring & control- operator training

Experience & Lessons Learned Summary

SPE APPLIED

TECHNOLOGY

WORKSHOP

– OSLO 8th

February 2005

Questions to Audience

1. What is the general perception of the Multiphase Pumping technology

2. Based on current status of the Multiphase Technology, what does it take to increase the use of this tool.

3. For which applications is MPP technology considered to be a good artificial lift candidate