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lean
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Lean Management – Lean in Manufacturing
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Agenda
Background Boeing’s Lean Journey – Case Study Summary
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Lean Management
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Production philosophy Product manufacturing innovations Embracing Lean Goals of Lean manufacturing Paradigm shift Elimination of waste
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Lean Management
Background
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History and Background Lean Principles Embraced
Lean Implementation Waste Elimination Focus Areas
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Lean Management
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History and Background
Commercial airplanes division (1996) Deliver more value to customer
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Lean Management
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Lean Principles Embraced
Identify the value stream Make value flow Pull value through from the customer Remove waste Pursue perfection
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Lean Management
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Lean Implementation
Lean manufacturing assessment Employee participation Accelerated Improvement Workshops (AIWs)
• Individual work areas improvements
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Lean Management
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Waste Elimination Focus Areas
Complexity Labor Overproduction Space Energy Defects Materials Idle materials Time Transportation Unsafe acts
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Lean Management
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Summary
Lean in manufacturing Background Boeing’s Lean implementation journey
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Lean Management
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Quiz-1
1. Which department of Boeing started Lean implementation? A. Factory shopfloor B. Engines department C. Commercial airplanes division D. Waste and recycle department
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Answers-1
Answer 1: The right answer is C. Boeing started Lean implementation in the commercial airplanes division in the year 1996.
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Lean Management
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Lean Management