Robotics base packagingLeonard Soh , Robotics , 10th April 2013

Overcoming labor shortage & meetingbetter quality standards in manufacturing

– Overview of ABB Robotics Business

– Introduction of Robotics base Packaging Application;

. Picking

. Packing

. Palletizing

– Local case studies. Review on productivity and hygieneways of robotics packaging.

– Q & A session.

Agenda

Headquarters : Zurich, Switzerland

Head count : ~145,000 employees in around 53 countries

Orders in 2011 : $ 34 billion USD

Revenues in 2011 : $ 38 billion USD

Listed on : Stockholm, Swiss and New York

exchanges; traded on SWX Europe

Fact about ABB

PowerProducts

PowerSystems

DiscreteAutomationand Motion

ProcessAutomation

$10.9 billion36,000

employees

$8.1 billion20,000

employees

$8.8 billion29,000

employees

$8.3 billion28,000

employees(2011 revenues, consolidated; including Thomas & Betts revenue for LP division)

Low VoltageProducts

$7.7 billion31,000

employees

Electricals, automation, controlsand instrumentation for powergeneration and industrialprocesses

Power transmissionDistribution solutionsLow-voltage products

Motors and drives

PLC & HMI

Robots and robot systems

Services to improve customersproductivity and reliability

Intelligent building systems

ABB’s portfolio covers:

How ABB is orgainzedFive global divisions

Products & systems Overview

© ABB Group - RoboticsApril 12, 2013

RobotsComprehensive range with capacity from 1Kg to 650 Kg.Robot reach max. 3.5m

Application EquipmentFully integrated for packaging, handling, welding, sealing,painting application etc.

SoftwareTo support robots & systems throughout their entire life-cycle

Manufacturing CellsModular cells based on globally proven solutions, eg.FlexPicker robot cell with vision guided high for speedapplication.Automotive SystemsFully engineered for BiW, Paint, Powertrain & Pressautomation

• 2011 orders $XXX billion USD

• 4,000 employees in over 53 countries

• Euro head quarters in Sweden,

• AP headquarters in Shanghai, China

• Manufacturing in Europe & China

• Sales & service operations in 53 countries & morethan 100 locations

• Over 200,000 robots installed worldwide at end2011

Robt Business Key facts

Robots Overview

Comprehensive range from 1Kg to 650Kg payloadcapacity

Robust, rigid, reliable, easy to use

Customization through modular design concept

Protection with IP67, Clean Room, Foundry Plus,Foundry Prime, Wash Down.

© ABB Group - RoboticsApril 12, 2013

6 axis robots

Picking

Packing

Palletizing

Dedicated 4 axis robotsPaint robots

The ABB Robot family Range suitable for a wide rangeof applications

Reach up to 3.5 m

Payload up to 650Kg

© ABB Group - RoboticsApril 12, 2013

Global organisation – 4000 employeesPresent in 53 countries in more than 100 locations

Americas 200 Europe/MEA 750 Asia/Pacific 250

China

Regional Spare Part Distribution CenterRegional Certified Repair Center

GermanyCzech Republic

China

US

Mexico

Consumer Industries Segment

Picking, Packaging, Palletizing andother handling applications in theproduction and distribution ofConsumer Products:

Electronics & computers

Food and beverages

Pharma and medical devices

Personal care, cosmetics,toiletries, household care

Logistic / Distribution Center

Chemicals

Picking

Packing

Palletizing

Picking, Packing and Palletizing (3 Ps)

Complete range of robots for complete range of packaging solution

Consumer Industry

Consumer Industry

High Speed Picker

1-3 Kg, 0.8-1.6m

Top Loader / Packer

3-30 Kg, 1.5m

Palletizer

110-450 Kg ,

2.4- 3.15 m

IRB 360 FlexPicker IRB 120/140/260 IRB 460/660/760

Serving fully integratedpacking lines

Robots for Picking, Packing & Palletizing

Products

Bottles, Pouches, Blisters, Tubes,Containers, Pillow Packs,

Display Trays, Cartons, Boxes, Cases, etc.

Industries

General manufacturing, Medical &Pharmaceuticals, Food & Beverage,Health and Personal Care, etc.

Case Packing LinesPick & pack product into display box,carton, crate etc... Up to 30 Kg payload.Integrate with ABB vision system &conveyor tracking software, to pick & packproducts on the move.

Robots replaces tray/case packers.

The Packing Robots

• To pick & place carton, crate, bag etc...

onto pallet. Robot payload from 110 to 450Kg

Kg.

• Products:

– Carton

– Bags

– Barrels,

– Crates

– Shipping cases …

• Industries;

– General industry

– Food & Beverage

– Medical & Pharma etc.

The Palletizing Robots

IRB 460 IRB 660 IRB 760

Payload (Kg) 110 180/250 450

Weight (Kg) 925 1750 2310

Repeatability (mm) 0,2 0,05 0,03

Power consumption (KW) 3.67 3.17/2.36 2.75

Protection IP 67 IP 67 IP 67

Temperature range 0-45 C 0-50 C 0-45 C

Cycles/hr with 60 kg payload 2190 1570/1360 1500

IRB 660IRB 460 IRB 760

110Kg, 2.4m 450Kg, 3.18m180 - 250Kg, 3.15m

The Palletizing Robot Range

Metal Asia 2013Hall : 4A

Event : Metal Asia 2013

Company: ABB Pte. Ltd.

Booth : 4B1-01

© ABB GroupApril 12, 2013 | Slide 19