LED P43 | Rec L · r hem fille 8-32_x_3_8_hwh_self_tap p troffer clam lens removal tool #8 x .25 sms #10 x .1875 sms e housing aligner splin perimeter overhead aligner seam joiner

Prudential Ltg. reserves the right to change design specifications or materials without notice. Please visit prulite.com for most current data. © 2015 All rights reserved – All products manufactured at: Prudential Ltg. 1774 E. 21st Street, Los Angeles, CA 90058

PRULITE.COM 213.746.0360

WARNING: Ground fixture in accordance with local and national electrical codes. Failure to do so may result in serious personal injury.

LED P43 | Recessed Linear 4˝ Slot

N O T E S1. Additional support to structural

member may be required. Check with local building codes for requirement.

2. Wall to Wall Fixtures must terminate at wall (no end trims).

3. Individual fixtures not intended for row mounting.

X2/X6 T-BAR LOUVER SAFETY

FLUORESCENT RELAMPING

Safety Cable

Louver

Use window for relamping T5/T8 lamps

#10 x .1875 SMS#8 x .25 SMS

HOUSING ALIGNER SPLINE

ALIGNER SEAM JOINER

HEM FILLER

PERIMETER OVERHEAD MOUNTING BRACKET

OVERHEAD MOUNTING BRACKET

FLSH-X3-WTW FINISH PLATE

FLSH-X2 FINISH PLATE FLSH-X1 FINISH PLATE

1?4" SHEET METAL SCREWAPERTURE GAUGE

HEX NUT

LENS REMOVAL TOOLTROFFER CLAMP


LENS FLSH-X6 FINISH PLATE

REG3-X3-WTW FINISH PLATEREG3-X2 FINISH PLATE REG3-X1 FINISH PLATEREG3-X6 FINISH PLATE

FLSH-X7 FINISH PLATE

REG3-X3-WTW FINISH PLATE

8-32_X_3_8_HWH_SELF_TAP

#10 x .1875 SMS#8 x .25 SMS


ALIGNER SEAM JOINER

HEM FILLER






HEX NUT








#10 x .1875 SMS#8 x .25 SMS


ALIGNER SEAM JOINER

HEM FILLER






HEX NUT







8-32_X_3_8_HWH_SELF_TAP#10 x .1875 SMS#8 x .25 SMS


ALIGNER SEAM JOINER

HEM FILLER






HEX NUT








#10 x .1875 SMSLensFLSH-X1 FLSH-X2 FLSH-X6 WTW

PARTS (SHIPPED SEPARATELY)

Lens Removal Tool

Housing Aligner Spline

Troffer Clamp

8/32 x 1/2 PHD S.T. SCREW

LIGHT POCKET:

WALL TO WALL:

LIGHT POCKET INDIVIDUAL:

XX’ -X˝ Wall to Wall

ROW DIREC TION: INSTALL FROM LEFT TO RIGHT INDIVIDUAL FIX TURES

XX’ -0˝ T-Bar Centers

Dim “A˝ T-Bar Centers

T-BAR CENTERS DIM ‘A’

24˝36˝48˝72˝96˝

5/16˝

#10 x .1875 SMS #8 x .25 SMS


ALIGNER SEAM JOINER

HEM FILLER




FLSH-X2 FINISH PLATEFLSH-X1 FINISH PLATE

1?4" SHEET METAL SCREW APERTURE GAUGE

HEX NUT

LENS REMOVAL TOOL TROFFER CLAMP


LENSFLSH-X6 FINISH PLATE

REG3-X3-WTW FINISH PLATE REG3-X2 FINISH PLATE REG3-X1 FINISH PLATE REG3-X6 FINISH PLATE




#10 x .1875 SMS #8 x .25 SMS


ALIGNER SEAM JOINER

HEM FILLER






HEX NUT








#10 x .1875 SMS #8 x .25 SMS


ALIGNER SEAM JOINER

HEM FILLER






HEX NUT








#10 x .1875 SMS #8 x .25 SMS


ALIGNER SEAM JOINER

HEM FILLER






HEX NUT








#10 x .1875 SMS #8 x .25 SMS


ALIGNER SEAM JOINER

HEM FILLER






HEX NUT








#10 x .1875 SMS #8 x .25 SMS


ALIGNER SEAM JOINER

HEM FILLER






HEX NUT








#8 x 3/8˝ HWH Self Tap Screw

#10 x

.187

5 SM

S

#8 x

.25 SM

S

HOUSING A

LIGNER SP

LINE

ALIGNER SE

AM JO

INER

HEM F

ILLER

PERIMETE

R OVERHEAD

MOUNTIN

G BRACK

ET

OVERHEAD MOUNTIN

G BRACK

ET

FLSH-X

3-W

TW F

INISH

PLA

TE

FLSH-X

2 FIN

ISH P

LATE

FLSH-X

1 FIN

ISH P

LATE

1?4"

SHEET M

ETAL S

CREW

APERTURE G

AUGE

HEX NUT

LENS R

EMOVAL T

OOL

TROFFER CL

AMP

HOUSING A

LIGNER SP

LINE

LENS

FLSH-X

6 FIN

ISH P

LATE

REG3-X3-

WTW

FIN

ISH P

LATE

REG3-X2 F

INISH

PLA

TE

REG3-X1 F

INISH

PLA

TE

REG3-X6 F

INISH

PLA

TE

FLSH-X

7 FIN

ISH P

LATE

REG3-X3-

WTW

FIN

ISH P

LATE

8-32

_X_3

_8_H

WH_S

ELF_T

AP

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CROSS SECTION

5˝ T-Bar Center

37/8˝Aperture

℄

Wiring Support (By Others)

Modular Housing

LED Board

Reflector

Lens

Troffer Clamp

Louver

5˝

4˝

ROUGH-IN DIMENSIONS:

∅7/8˝ K.O.Access Plate

∅1/2˝ K.O.

5˝

53/5˝61/5˝

8˝

31/2˝

I N S T A L L A T I O N I N S T R U C T I O N S

X 1 , X 2 , X 6 T - B A R





R O W M O U N T I N G1. Install (2) housing aligner splines

per seam and secure to housing with #8 x 3/8˝ HWH Self Tap Screw (Figures A1 & A2).

2. Install finish plates at start and end of row and secure to housing using #10 x 3/16˝ sheet metal screws (2 per finish plate) (Figure B).

3. Refer to filler kit installation to field trim filler kits (where used).

4. Install lenses for length of row. Last lens to be cut to size.

FIGURE A1 FIGURE A2 FIGURE B

I D E N T I F Y I N G F I X T U R E S

INTERMIDIATESTART/END

INTERMIDIATESTART/END

6˝ Approx. Typ.

Wiring support (by others)

I N S T A L L A T I O N1. Install troffer clamp 6˝ from end of housing

(4 per housing) (Figure 1).2. Lift fixture above grid & lower down until

troffer clamps snap onto grid (Figure 2 & 3).3. Make all wiring connections through

access plate. (Figure 4).

N O T E S

FIGURE 1

Troffer Clamp

FIGURE 2

Troffer Clamp

T-Bar

T-Bar

Troffer ClampP/N 39396

Fixture

FIGURE 3

INDIVIDUAL: 2 Joggled Ends

START/END: 1 Joggled End

INTERMEDIATE: No Joggled Ends

FIGURE 4 FIGURE 5Power feed

K.O.

NOTE: Table saw or chop saw with 80T blade recommended.

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X 1 , X 2 , X 6





Part Number Rev

Description

Finish

Material

1774 East 21st Street, Los Angeles, CA 90058

www.prulite.com

Check

Appr

Date

Date

Of

Drawing Size Drawn By Date ProjectScale

Sheet

Prudential LTG.

B 9/18/15 P43 FILLER KIT

INSTALLATION INSTRUCTIONS

REVISION HISTORYREV DESCRIPTION DATE REV. BY

FILLER KIT BODY MARKED FOR CUTTING

FILLER KIT BODY CUT WITH REFLECTOR IN POSTION

1774 EAST 21ST St., LOS ANGELES, CA 90058WWW.PRULITE.COM

OF

DISK No.:

PRUDENTIAL LTG.

VAULT 9/22/2015

1 2

SCALE:

FINISH:

MATERIAL:

DRAWN BY: DATE:

CHECK: DATE:

DATE:APPR:

PART NUMBER:

PROJECT:

DESCRIPTION:SHEET:

REV:

NOTED

NOTEDThis drawing is the property of Prudential Lighting Products Inc., and is transmitted in confidence. Neither receipt nor possession confers or transfers any rights to reproduce use, or disclose, in whole or in part data contained herein for any purpose without the written permission of Prudential Lighting Products Inc. Due to continuing product improvement efforts, Prudential Lighting Products Inc. reservesthe right to change manufacturing processes without notice.

GENERAL NOTES: UNLESS OTHERWISE SPECIFIED1- MATERIAL :

2- ALL ROUNDS AND FILLETS TO BE .030 RAD.

3- TOLERANCE : .XX = ±.010, .XXX = ±.005

4- ALL ANGLES TO BE ±.5°

5- FINISH :

REV DESCRIPTION DATE DRAWN BY

END PLATE

WALL MOUNTINGCLIPS

WIRE TABS(X1)

DRIVER

REFLECTOR MOUNTINGBRACKET

REFLECTOR

TRIM

BODY T-BRACKETS

LIGHT POCKET PATTERN Filler housing marked for cuttingWALL TO WALL

FLUSH SHOWN, SAME STEPS FOR REG 3”

1. Determine FILLER location & measure length of filler needed (Mark cut line around housing)

GrinderPower Sheers Tin Snips

Reg 3” Filler Shown

Wall Mounting Clips (Perimeter)

End Plate

Body T-Brackets

Trim

Wire Tabs (X1)

Reflector

Driver

Reflector Mounting

Bracket

TOOLS REQUIRED

I N S T A L L A T I O N

2. Disassemble FILLER Kit & Remove Reflector from previous row

FillerFillerTo rightFiller

Measure from last fixture to connectorMeasure from last

fixture to end of row

Measure from last fixture to ceiling opening (-5/16˝ for X3/X7)

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F I L L E R K I T





WALL TO WALL & PATTERN LIGHT POCKET


OF

DISK No.:

PRUDENTIAL LTG.

VAULT 9/22/2015

2 2

SCALE:

FINISH:

MATERIAL:

DRAWN BY: DATE:

CHECK: DATE:

DATE:APPR:

PART NUMBER:

PROJECT:

DESCRIPTION:SHEET:

REV:

NOTED


A

WIRE TABS(X1)

BODY T-BRACKETS

TRIM

DRIVER

USE AS TEMPLATEWHEN FIELD DRILLING END PLATE

#6 TEKSCREW

USE SCORING ONHOUSING AS GUIDESFOR FIELD DRILLING/SCREWS

DISCARDDISCARD

DISCARD

DO NOT CUT FILLER REFLECTOR*

NOTE: Reflector will protrude, cut end of the filler housing

End Plate#6 Tek Screw

Body T-Brackets

Use as Template when Field Drilling

Wire Tabs (X1)

Use Scoring on Housing as Guides for Field Drilling/Screws

Trim

Driver

3. Measure Trim and Mark for Cutting

MEASURE REQUIRED

LENGTH MEASURE REQUIRED

LENGTH

4. Cut and discard Filler Housing

5. Assemble Filler Kit with Driver & Trim (Do Not install Reflector with LED arrays) 6. Install filler into ceiling & connect wiring

* FOR SPECIAL SITUATIONS, THE 2’ FILLER REFLECTOR MAY BE PROVIDED WITH LESS THAN 2’ OF LED BOARD. IN THIS CASE, TRIM THE REFLECTOR TO THE LED BOARD — THIS WILL NOT APPLY TO MOST INSTALLATIONS

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F I L L E R K I T





7. Install spacer on reflector in previous housing

D1/D1GReflector Mounting Plate

D1RReflector Mounting Bracket

DO NOT CUT REFLECTOR OR LED BOARDS

CUT AWAY DETAIL

OF SEAM


OF

DISK No.:

PRUDENTIAL LTG.

VAULT 9/22/2015

3 3

SCALE:

FINISH:

MATERIAL:

DRAWN BY: DATE:

CHECK: DATE:

DATE:APPR:

PART NUMBER:

PROJECT:

DESCRIPTION:SHEET:

REV:

NOTED


FILLER FIXTURE

FILLERREFLECTOR

PREVIOUS FIXTURE

PREVIOUS FIXTURE'SREFLECTOR

11. Complete wiring, install lens

NOTE FOR D1R:Remove larger reflector bracket from previous fixture and replace with the smaller reflector bracket from the cut end of the filler housing

8. Install Filler Reflector ‘above’ previous Housing Reflector

9. Slide Reflector Mounting Plate OUT and UP One Spot to secure Reflector to Previous Housing 10. Screw Reflector into last Bracket of Previous Housing

#8-32 Nylon Spacer

#8-32 x 5/8˝ flathead machine screw

Slide our reflector mounting plateAdjust height on reflector mounting plate

Slide reflector mounting plate back in

Filler Reflector

Filler Fixture

Previous fixture

Previous fixture’s reflector

CUT AWAY DETAIL OR SEAM

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F I L L E R K I T

Documents

LED P43 | Rec L · r hem fille 8-32_x_3_8_hwh_self_tap p troffer clam lens removal tool #8 x .25 sms #10 x .1875 sms e housing aligner splin perimeter overhead aligner seam joiner