LED Manufacturing Plant Project Report

7/17/2019 LED Manufacturing Plant Project Report

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LED Manufacturing Plant

Project Report: IndustryTrends, Manufacturing Process,

Machinery, Raw Materials, Cost

and Revenue

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Report Description and Highlightsm rc

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LED Market Trends and Requirements for Setting up an LED Manufacturing Plant

LEDs are currently catalyzing a revolution in the global lighting industry. Driven by its numerous

advantages over conventional lighting technologies, we expect this market to exhibit exponential

growth in the short and medium terms and dominate the global lighting market for years.

A light-emitting diode (LED) is a semiconductor device that emits visible light when an electric current passes

through it. LEDs are currently catalyzing a revolution in the global lighting industry. Compared to

conventional lighting technologies, LEDs are smaller, have a longer operating life and involve a lower cost of ownership. The biggest driver of LEDs, however, is their efficiency – the ratio of the perceived power of light

(in lumens) to input power (in watts) exceeds conventional technologies and also contributes to meeting

energy efficiency targets.

LEDs first appeared in 1962 and are commonly used for indicator lights (such as power on/off lights) on

electronic devices. They also have numerous other applications, this includes electronic signs, clock displays,

and flashlights. Driven by factors such as their high efficiency and long shelf life, they have also begun toreplace traditional light bulbs in several areas. Some examples include street lights, automobile lights, and

various types of decorative lighting. Driven by its numerous advantages over conventional lighting

technologies, we expect this market to exhibit exponential growth in the short and medium terms and

dominate the global lighting market for years.




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IMARC’s latest study “LED Manufacturing Plant Project Report: Industry Trends, Manufacturing Process,

Machinery, Raw Materials, Cost and Revenue” provides a techno-commercial roadmap for setting up an LED

manufacturing plant. The study, which has been done by one of the world’s leading research and advisory firms,

covers all the requisite aspects of the LED market. This ranges from macro overview of the market to micro details

of the industry performance, processing and manufacturing requirements, project cost, project funding, project

economics including expected returns on investment, profit margins, etc. This report is a must-read for

entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake

or are planning to foray into the LED industry in any manner

Key Questions Answered in This Report?

• What are the key success and risk factors in the LED industry?

• How has the LED market performed so far and how will it perform in the coming years?

• What is the structure of the LED industry and who are the key players?

• What are the various unit operations involved in an LED plant?

• What is the total size of land required for setting up an LED plant?

• What are the machinery requirements for setting up an LED plant?

• What are the raw material requirements for setting up an LED plant?

•

What are the utility requirements for setting up an LED plant?• What are the manpower requirements for setting up an LED plant?

• What are the infrastructure costs for setting up an LED plant?

• What are the capital costs for setting up an LED plant?

• What are the operating costs for setting up an LED plant?

• What should be the pricing mechanism of an LED?

• What will be the income and expenditures for an LED plant?

• What is the time required to break-even?



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Table of Contents

1 Research Methodology

2 Executive Summary3 Introduction

4 Global Lighting Market

4.1 Current and Historical Market Trends

4.2 Market by Region

4.3 Market by Application

4.4 Market by Lighting Types

4.5 Market Forecast5 Global LED Market

5.1 Current and Historical Market Trends

5.2 Market by Region

5.3 Market by Application

5.4 Top Players in the LED Market

5.5 Market Forecast

5.6 LED Market: Key Success and Risk Factors

5.6.1 Success Factors5.6.2 Risk Factors

5.7 Comparison of LEDs with Conventional Lighting Technologies

6 India

6.1 Indian Lighting Market

6.1.1 Current and Historical Market Trends

6.1.2 Market by Application




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6.1.3 Market by Light Types

6.1.4 Market Forecast

6.2 India LED Market6.2.1 Current and Historical Market Trends

6.2.2 Top Players in the LED Market


7 China

7.1 China Lighting Market



7.1.3 Market by Light Types7.1.4 Market Forecast

7.2 China LED Market




8 Europe

8.1 Europe Lighting Market





8.2 Europe LED Market






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9 United States

9.1 United States Lighting Market





9.2 United States LED Market



9.2.3 Market Forecast10 Japan

10.1 Japan Lighting Market





10.2 Japan LED Market




11 Brazil

11.1 Brazil Lighting Market






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11.1.3 Market by Light Type


11.2 Brazil LED Market




12 Russia

12.1 Russia Lighting Market

12.1.1 Current and Historical MarketTrends


12.1.3 Market by Light Types12.1.4 Market Forecast

12.2 Russia LED Market




13 LED Market: SWOT Analysis

14 Manufacturing Process of LED

14.1 SMD LED Manufacturing Plant: Conversion Rates of Feedstocks

14.2 SMD LED Manufacturing Plant: Detailed Process Flow

14.3 SMD LED Manufacturing Plant: Various Types of Unit Operations Involved

14.4 SMD LED Manufacturing Plant: Major Machinery Pictures

15 Project Details, Requirements and Costs Involved

15.1 Land, Location and Site Development

15.2 Plant Layout




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15.3 Plant Machinery

15.4 Raw Materials

15.5 Packaging

15.6 Utilities15.7 Manpower

15.8 Other Capital Investments

16 SMD LED Manufacturing Plant: Loans and Financial Assistance

17 SMD LED Manufacturing Plant: Project Economics

17.1 Capital Cost of the Project

17.2 Techno-Economic Parameters

17.3 Product Pricing17.4 Income Projections

17.5 Expenditure Projections

17.6 Financial Analysis

List of Figures

Figure 4 1: Global: Lighting Market: Sales Value (in US$ Billion), 2007-2014

Figure 4 2: Global: Lighting Market: Sales Volume (in Billion Units), 2007-2014Figure 4 3: Global: Lighting Market: Breakup by Region (in %), 2014

Figure 4 4: Global: Lighting Market: Breakup by Application (in %), 2014

Figure 4 5: Global: Lighting Market: Breakup by Lighting Types (in %), 2014

Figure 4 6: Global: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020

Figure 4 7: Global: Lighting Market Forecast: Sales Volume (in Billion Units), 2015-2020

Figure 5 1: Global: LED Market: Sales Value (in US$ Billion), 2007-2014




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Figure 5 2: Global LED Market: Sales Volume (in Billion Units), 2007-2014

Figure 5 3: Global: LED Lighting Market: Breakup by Region (in %), 2014

Figure 5 4: Global: LED Market: Breakup by Application (in %), 2014

Figure 5 5: Global: LED Market: Market Share of Key Players (in %), 2014Figure 5 6: Global: LED Market Forecast: Sales Value (in US$ Billion), 2015-2020

Figure 5 7: Global: LED Market Forecast: Sales Volume (in Billion units), 2015-2020

Figure 6 1: India: Lighting Market: Sales Value (in US$ Billion), 2007-2014

Figure 6 2: India: Lighting Market: Breakup by Application (in %), 2014

Figure 6 3: India Lighting Market: Breakup by Light Types (in %), 2014

Figure 6 4: India: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020

Figure 6 5: India: LED Market: Sales Value (in US$ Million), 2007-2014Figure 6 6: India: LED Market: Sales Volume (in Million Units), 2007-2014

Figure 6 7: India: LED Market: Market Share of Key Players (in %), 2014

Figure 6 8: India: LED Market Forecast: Sales Value (in US$ Million), 2015-2020

Figure 6 9: India: LED Market Forecast: Sales Volume (in Million units), 2015-2020

Figure 7 1: China: Lighting Market: Sales Value (in US$ Billion), 2007-2014

Figure 7 2: China: Lighting Market: Breakup by Application (in %), 2014

Figure 7 3: China: Lighting Market: Breakup by Light Types (in %), 2014

Figure 7 4: China: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020Figure 7 5: China: LED Market: Sales Value (in US$ Billion), 2007-2014

Figure 7 6: China: LED Market: Market Share of Key Players (in %), 2014

Figure 7 7: China: LED Market Forecast: Sales Value(in US$ Billion), 2015-2020

Figure 8 1: Europe: Lighting Market: Sales Value (in US$ Billion), 2007-2014

Figure 8 2: Europe: Lighting Market: Breakup by Application (in %), 2014

Figure 8 3: Europe: Lighting Market: Breakup by Light Types (in %), 2014




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Figure 8 4: Europe Lighting Market Forecast: Value(in US$ Billion), 2015-2020

Figure 8 5: Europe: LED Market: Sales Value (in US$ Billion), 2007-2014

Figure 8 6: Europe: LED Market: Market Share of Key Players (in %), 2014

Figure 8 7: Europe: LED Market Forecast: Sales Value (in US$ Billion), 2015-2020

Figure 9 1: United States: Lighting Market: Sales Value (in US$ Billion), 2007-2014

Figure 9 2: United States: Lighting Market: Breakup by Application (in %), 2014

Figure 9 3: United States: Lighting Market: Breakup by Light Types (in %), 2014

Figure 9 4: United States: Lighting Market Forecas: Sales Value(in US$ Billion), 2015-2020

Figure 9 5: United States: LED Market: Sales Value (in US$ Million), 2007-2014

Figure 9 6: United States: LED Market: Market Share of Key Players (in %), 2014

Figure 9 7: United States: LED Market Forecast:: Sales Value (in US$ Million), 2015-2020Figure 10 1: Japan: Lighting Market: Sales Value (in US$ Billion), 2007-2014

Figure 10 2: Japan: Lighting Market: Breakup by Application (in %), 2014

Figure 10 3: Japan: Lighting Market: Breakup by Light Types (in %), 2014

Figure 10 4: Japan: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020

Figure 10 5: Japan: LED Market: Sales Value (in US$ Billion), 2007-2014

Figure 10 6: Japan: LED Market: Market Share of Key Players (in %), 2014

Figure 10 7: Japan: LED Market Forecast: Sales Value (in US$ Billion), 2015-2020

Figure 11 1: Brazil: Lighting Market: Sales Value (in US$ Billion), 2007-2014Figure 11 2: Brazil: Lighting Market: Breakup by Application (in %), 2014

Figure 11 3: Brazil: Lighting Market: Breakup by Light Type (in %), 2014

Figure 11 4: Brazil: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020

Figure 11 5: Brazil: LED Market: Sales Value (in US$ Million), 2007-2014

Figure 11 6: Brazil: LED Market: Market Share of Key Players (in %), 2014

Figure 11 7: Brazil LED Market Forecast: Value (in US$ Million), 2015-2020




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Figure 12 1: Russia: Lighting Market: Sales Value (in US$ Billion), 2007-2014

Figure 12 2: Russia: Lighting Market: Breakup by Application (in %), 2014

Figure 12 3: Russia: Lighting Market: Breakup by Light Types (in %), 2014

Figure 12 4: Russia: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020Figure 12 5: Russia: LED Market: Sales Value (in US$ Million), 2007-2014

Figure 12 6: Russia: LED Market: Market Share of Key Players (in %), 2014

Figure 12 7: Russia: LED Market Forecast: Sales Value (in US$ Million), 2015-2020

Figure 14 1: LED Manufacturing Plant: Conversion Rate of Feedstocks

Figure 14 2: SMD LED Manufacturing Plant: Detailed Process Flow

Figure 14 3: SMD LED Manufacturing Plant: Various Unit Operations Involved

Figure 15 1: SMD LED Manufacturing Plant: Proposed Plant LayoutFigure 17 1: LED Manufacturing Plant: Breakup of Capital Costs (in %)

Figure 17 2: SMD LED Manufacturing Plant: Breakup of Manufacturing Costs (in %)

List of Tables

Table 5 1: Comparison Chart: LED, Incandescent Bulb, and CFL

Table 5 2: Comparison Chart (Lumens Bases): LED, Incandescent Bulb, and CFL

Table 21 1: SMD LED Manufacturing Plant: Costs Related to Land and Site Development (in US$)Table 21 2: SMD LED Manufacturing Plant: Costs Related to Civil Works (in US$)

Table 21 3: SMD LED Manufacturing Plant: Machinery Costs (in US$)

Table 21 4: SMD LED Manufacturing Plant: Raw Material Requirements (in g/Day)

Table 21 5: SMD LED Manufacturing Plant: Costs Related to Salaries and Wages (in US$)

Table 21 6: SMD LED Manufacturing Plant: Costs Related to Other Capital Investments (in US$)

Table 22 1: Details of Financial Assistance Offered by Financial Institutions




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Table 22 1: Details of Financial Assistance Offered by Financial Institutions

Table 23 1: SMD LED Manufacturing Plant: Capital Costs (in US$)

Table 23 2: SMD LED Manufacturing Plant: Techno-Economic Parameters

Table 23 3: SMD LED Manufacturing Plant: Income Projections (in US$)

Table 23 4: SMD LED Manufacturing Plant: Expenditure Projections (in US$)

Table 23 5: SMD LED Manufacturing Plant: Cash Flow Analysis Without Considering the Income Tax Liability

Table 23 6: SMD LED Manufacturing Plant: Cash Flow Analysis on Considering the Income Tax Liability




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LED Manufacturing Plant Project Report