LED fluorescent and - Philipsimages.philips.com/is/content/PhilipsConsumer... · 2015. 11. 25. · December 2014 Installation Guide - Philips OEM Emergency Portfolio 2 Contents Introduction

Emergency components for LED, fluorescent and auxiliary purpose

December 2014

OEM Emergency Portfolio

Installation Guide

December 2014 2Installation Guide - Philips OEM Emergency Portfolio

Contents

Introduction to this guide 3

LED Modules 4

PHL-EL3 and PHL-EL3-80PHL-EL3-D and PHL-EL3-D80PHL-EL3-4PHL-EL3-S3W PHL-EL3-3W

Fluorescent Modules 15

PHF-EL3-L6PHF-EL3-3, PHF-EL3-4, PHF-EL3-5 and PHF-EL3-6 PHF-EL3-3/14, PHF-EL3-4/14-24, PHF-EL3-6/35-49 and PHF-EL3-6/28-54PHF-EL3-6/55

Batteries 27

LED Auxiliary 28

PHI-EL3-24PHI-EL3-30P


Introduction to this Guide

Thank you for choosing the Philips OEM Emergency Portfolio. In this guide you will find the information you require to install these emergency modules. As technology is continuously improving, we advise you to visit our website: www.philips.co.uk/oememergency for the latest details.

For more information or support

If you require any further information or support please contact your Philips representative, or for technical support:

Email: [email protected]: 01483 293 258


Installation: PHL-EL3 and PHL-EL3-80

The PHL-EL3 is the popular choice for converting most standard LED luminaires and arrays containing from 2 to 20 LEDs in series, whilst the PHL-EL3-80 extends the range by converting from 2 to 30 LEDs in series.

Both products are designed to be installed by breaking into the low voltage connection between the mains LED Driver and the LEDs, allowing the LEDs to be operated as normal under mains healthy conditions and operated at reduced light output in an emergency.

The modules automatically adjust the output LED current to provide the best match between the battery and the load, providing maximum illumination whilst ensuring full battery duration.

The modules come complete with 8 way and 4 way terminal blocks. The eight way block allows connection of unswitched 240V supply, irreversible battery connector, charge indicator LED and additional relay terminals to isolate the supply to the associated mains LED driver, whilst the four way block allows connection of two leads in from the maintaining LED driver and two out to the LEDs themselves.

The current (in mA) from the PHL-EL3 and PHL-EL3-80 emergency modules will depend on the voltage of the connected LEDs, which in turn will depend on the number of LEDs. Standard outputs for various numbers of white LEDs are as follows:

No. of LEDs PHL-EL3 PHL-EL3-80

2 310 310

3 250 250

4 200 200

5 170 170

6 145 145

7 125 125

8 110 110

9 100 100

10 90 90

11 80 80

12 75 75

13 70 70

14 65 65

15 60 60

16 55 55

17 50 50

18 47 47

19 45 45

20 43 43

21 - 41

22 - 39

23 - 37

24 - 35

25 - 34

26 - 32

27 - 31

28 - 30

29 - 29

30 - 28

Note: Due to high O/C voltages from the PHL-EL3-80, the PHL-EL3 is the preferred choice for most loads unless the higher voltage is required.

3 Hour EM Converter for 6-55V and 6-80V LED Loads


Specification

PHL-EL3 PHL-EL3-8012NC 919913998246 919913998247

Voltage Range 6-55 Volts 6-80 Volts

LED Current Limit 320mA 320mA

Battery Current Limit 1100mA 1100mA

Mains Supply Voltage 230-240V AC 230-240V AC

No. of LEDs in series 2-20 2-30

U-OUT Max 70V 90V

Mains Power 5 Watts 5 Watts

Mains Frequency 50/60Hz 50/60Hz

Power Factor 0.9 0.9

Charge Current 200mA 200mA

Recharge Time 24-Hours 24-Hours

Module Size 165mm x 45mm x 29mm 165mm x 45m x 29mm

Weight - module only 285g 285g

Duration 3 hours 3 hours

Ambient Temp. 0°C to + 50°C 0°C to + 50°C

Max Case Temperature 70°C 70°C

Max Battery Temperature 55°C 55°C

Terminal Blocks 0.5-1.5mm2 Screw Terminal 0.5-1.5mm2 Screw Terminal

Battery Fuse Internal Internal

Supply Fuse Not fitted Not fitted

Module Fixing Centers 155mm 155mm

The units are suitable for use with the following Philips Emergency Batteries:

919913998263 PHB-EL3-C3-S3.6V 4Ah NiCd BATTERY IN STICK

FORMATION

919913998276 PHB-EL3-C3-FL3.6V 4Ah NiCd BATTERY IN FLEXIBLE

FORMATION

919913998267 PHB-EL3-M3-S3.6V 4Ah NiMH BATTERY IN STICK

FORMATION

919913998268 PHB-EL3-M3-T3.6V 4Ah NiMH BATTERY IN TRIANGULAR FORMATION

Typical Ballast Lumen Factors

The ballast lumen factor (BLF) can be calculated by dividing the current in emergency (see page 4) by the normal running current. E.g. for 3 LEDs normally running at 700mA the BLF with the PHL-EL3 will be 250mA ÷ 700mA = 36%. Alternatively the ballast lumen factor in emergency can be approximated by dividing the number of cells by the luminaire wattage. E.g. for a 20W LED luminaire with the PHL-EL3 the BLF will be 3 ÷ 20 = 15%. On most current luminaires this gives a slightly lower answer than would be measured, which errs on the side of safety. Typical values are also given in the table below:

Luminaire Power 5W 7W 10W 12W 15W 20W 25W 30W 35W 40W 45W 50W

PHL-EL3 60% 43% 30% 25% 20% 15% 12% 10% 9% 8% 7% 6%


Important

It is recommended that the module is installed by a competent person ensuring the installation complies with the necessary standards. Philips accepts no responsibility for injury, damage or loss, which may arise as a result of incorrect installation, operation or maintenance. The conversion requires an unswitched supply for charging the battery and a switched supply for a maintained conversion.

ISOLATE BOTH MAINS SUPPLIES AND DISCONNECT THE BATTERY BEFORE INSTALLATION OR MAINTENANCE. High voltage could be present at the output terminals if the battery is not isolated.

THIS MODULE MUST BE EARTHED VIA CAN

Conversion

When converting a luminaire observe the following points:-

1. Fit the module & battery pack into the existing luminaire ensuring that they will operate within their temperature ratings.

2. If the module & battery pack do not fit integrally, then a remote conversion can be used. Ensure that the interconnecting loom is kept as short as possible.

3. Wire the module & battery into the luminaire as per wiring diagram on the left.

4. Ensure that the switched live feed is connected to Lin terminal on the module and the live feed to the LED Mains driver is fed from the Lout terminal.

5. Arrange the wiring to avoid running the 240 Volt cables next to the modules output to the LED(s) to obtain the best EMC results.

6. Requirements for ‘F’ markings must be observed.

7. Identify clearly the NEW un-switched supply.

8. Ensure the LED charge indicator is clearly visible.

Relationship between LED Current and LED Voltage

Typical Wiring Diagram

Avoid running the LED mains driver and emergency pack without the load connected. Failure to do so may result in damage to the LED array.

Warning!

PHL-EL3-80

PHILIPS PHL-EL3


Installation: PHL-EL3-D and PHL-EL3-D80

The Philips range of DALI LED emergency lighting modules have complete DALI functionality (to IEC 62386-202: Self Contained Emergency Lighting) and will also default to self-test operation if not connected to a DALI network. The units are designed to convert a wide range of LED types with two versions, the PHL-EL3-D for converting most standard LED luminaires and arrays containing from 2 to 20 LEDs in series, whilst the PHL-EL3-D80 extends the range by converting from 6 to 30 LEDs in series.

The range is designed to be installed by breaking into the low voltage connection between the mains LED Driver and the LEDs and allows the LEDs to be operated as normal under mains healthy conditions and operated at reduced light output in an emergency.

The modules automatically adjust the output LED current to provide the best match between the battery and the load, providing maximum illumination whilst ensuring full battery duration.

The current (in mA) from the PHL-EL3-D and PHL-EL3-D80 will depend on the voltage of the connected LEDs, which in turn will depend on the number of LEDs. Standard outputs for various numbers of white LEDs are as follows:

No. of LEDs PHL-EL3-D PHL-EL3-D80

2 310 310

3 250 250

4 200 200

5 170 170

6 145 145

7 125 125

8 110 110

9 100 100

10 90 90

11 80 80

12 75 75

13 70 70

14 65 65

15 60 60

16 55 55

17 50 50

18 47 47

19 45 45

20 43 43

21 - 41

22 - 39

23 - 37

24 - 35

25 - 34

26 - 32

27 - 31

28 - 30

29 - 29

30 - 28

Note: Due to high O/C voltages from the PHL-EL3-D80, the PHL-EL3-D is the preferred choice for most loads unless the higher voltage is required.

3 Hour EM DALI Converter for 6-55V and 6-80V LED Loads


Specification

PHL-EL3-D PHL-EL3-D8012NC 919913998248 919913998249

Voltage Range 6-55V 6-80V

No. of LEDs in series 2-20 6-30

U-OUT Max 60V 90V

LED Current Limit 320mA 320mA

Battery Current Limit 1100mA 1100mA

Mains Supply Voltage 230-240V AC 230-240V AC

Mains Power 5W 5W

Mains Frequency 50/60Hz 50/60Hz

Power Factor 0.9 0.9

Charge Current 200mA Nominal 200mA Nominal

Recharge Time 24-Hours 24-Hours

Module dimensions 165mm x 45mm x 29mm 165mm x 45mm x 29mm

Module weight 300g 300g

Duration 3 hours 3 hours

Ambient Temp. 0°C to + 50°C 0°C to + 50°C

Max Case Temperature 70°C 70°C

Max Battery Temperature 55°C 55°C

Terminal Blocks 0.5-1.5mm2 Screw Terminal 0.5-1.5mm2 Screw Terminal

Battery Fuse Internal Internal

Supply Fuse Not fitted Not fitted

Module Fixing Centers 155mm 155mm



FORMATION


FORMATION

Typical Ballast Lumen Factors

The ballast lumen factor (BLF) can be calculated by dividing the current in emergency (see page 7) by the normal running current. E.g. for 3 LEDs normally running at 700mA the BLF with the PHL-EL3-D will be 250mA ÷ 700mA = 36%. Alternatively the ballast lumen factor in emergency can be approximated by dividing the number of cells by the luminaire wattage. E.g. for a 20W LED luminaire with the PHL-EL3-D the BLF will be 3 ÷ 20 = 15%. On most current luminaires this gives a slightly lower answer than would be measured, which errs on the side of safety. Typical values are also given in the table below:

Luminaire Power 5W 7W 10W 12W 15W 20W 25W 30W 35W 40W 45W 50W

PHL-EL3-D 60% 43% 30% 25% 20% 15% 12% 10% 9% 8% 7% 6%


Relationship between LED Current and LED Voltage.

Typical Wiring Diagram

Important

It is recommended that the module is installed by a competent person ensuring the installation complies with the necessary standards. Philips accepts no responsibility for injury, damage or loss, which may arise as a result of incorrect installation, operation or maintenance.

The conversion requires an unswitched supply for charging the battery and a switched supply for a maintained conversion.


THIS MODULE MUST BE EARTHED VIA CAN

Conversion




3. Wire the module & battery into the luminaire as per wiring diagram on the left.


5. Arrange the wiring to avoid running the 240 Volt cables next to the modules output to the LED(s) to obtain the best EMC results.




DALI Operation

The PHL-EL3-D and PHL-EL3-D80 are pre-programmed with a standard test program consisting of 3 hour commissioning test, weekly thirty second functional tests, and annual 3 hour duration tests. These tests will check the lamp and battery operation and test results will be reported back via the indicator Led and the DALI network where available. When connected to the DALI system it will be possible to schedule and amend these tests as required.

The PHL-EL3-D and PHL-EL3-D80 are non-maintained DALI devices (they operate the lamp only in emergency mode) and will respond to normal DALI commands via the Da Da connections. These connections are not polarity conscious.


Warning!

PHL-EL3-D80

PHILIPS PHL-EL3-D


Charge Indicator LED Indication

The bi-colour charge indicator LED will show the module operational mode as follows.

The PHL-EL3-D and PHL-EL3-D80 are designed for a bicolour charge indicator LED, which is a red and green LED connected back to back. Alternatively two high brightness LEDs can be used instead. The Red terminal is the positive of the Red LED and the white terminal the positive of the Green LED.

Commissioning Test

The PHL-EL3-D and PHL-EL3-D80 will perform a three hour duration commissioning test 30 hours after the mains and battery are both connected, as long as the mains has been uninterrupted for 24 hours. This test will check LED lamp operation and battery capacity. The results of this test will be signalled via the DALI network and the charge indicator LED.

Function Test

The PHL-EL3-D and PHL-EL3-D80 will perform a thirty second functional test every week. This test will check LED lamp operation. The results of this test will be signalled via the DALI network and the charge indicator LED. A test can also be started manually at any time via the DALI network. If the module is not in normal operation, it will place the test into a state of pending until it is possible for the test to start.

Duration Test

The PHL-EL3-D and PHL-EL3-D80 will perform three hour duration annually. This test will check LED lamp operation and battery capacity. The results of this test will be signalled via the DALI network and the charge indicator LED. A test can also be started manually at any time via the DALI network. If the battery is not fully charged or the module is not in normal operation, the PHL-EL3-D/ PHL-EL3-D80 will place the test into a state of pending until it is possible for the test to start.

Stop Test

If the module receives the stop test command then it will return to normal operation from a duration or functional test and remove any test from a state of pending.

Prolong Time

The PHL-EL3-D and PHL-EL3-D80 can be programmed to remain in emergency for a set time once the mains supply has been restored. This can act as a run on timer whilst discharge lighting etc. is warming up. The PHL-EL3-D and PHL-EL3-D80 are sent out with a default value of 0 (no Prolong).

Mode Charge LED IndicatorMains On – Battery charging No Faults

Green (Permanently On)

Mains On - Function or Duration Test

Green Flash (once every two seconds)

Mains On - Battery Fault Red (Flash once every four seconds)

Mains On – LED Lamp Fault Red (Flash twice every four seconds)

Mains On - Battery and Led Lamp Faults

Red (Flash 3 times every four seconds)

Mains Failure - Battery OK Off


Rest Mode

If the module receives a Rest command when in the emergency state then the lamp will be turned off and the PHL-EL3-D/ PHL-EL3-D80 goes into rest mode.

Inhibit

If the module receives the inhibit command then it will not go into emergency mode during the fifteen minute inhibit period. In the event of a mains failure during this period the PHL-EL3-D/ PHL-EL3-D80 goes into Rest Mode.

Relight/Reset Inhibit (Stop Inhibit)

If the module receives the re-light command when in rest mode then it will return to emergency mode.

System Reset

The PHL-EL3-D and PHL-EL3-D80 can be reset via Command 32 (RESET) over the DALI network and function test and duration test results can be reset via independent reset commands and are not reset by Command 32. The lamp timers are also reset via an independent reset command and not by Command 32.

Fault ResolutionIf the unit indicates an LED lamp fault then the LED lamp will need investigation/replacement. When the lamp is connected and operating correctly, it is possible to clear the lamp fault in two ways. Firstly a function test can be triggered via the DALI network, and secondly, if the un-switched mains is failed for 30s this will also clear the lamp fault.

If the unit indicates a battery fault then the battery should be investigated/ replaced. If the battery had become disconnected the fault should clear when the battery is reconnected. If the battery fault is because the PHL-EL3-D/ PHL-EL3-D80 could not complete a full duration test the battery will need replacing. Replacing the battery will automatically reset the battery charge stat to 0%, and re-initialise the test commissioning test, it however will not clear the battery fault until a full and successful duration test has been completed.

Testing/Commissioning

Ensure the load is connected.• Connect the battery. • Switch on the unswitched supply - Check the charge

LED illuminates.• Switch on the maintained supply - Check the LED

illuminates as normal.• Switch off the maintained supply.• Switch off the unswitched supply - Check the charge

LED extinguishes and the load LED illuminates at a reduced output.

• Enter the commissioning date on the battery pack. Switch on the unswitched supply


Specification

PHL-EL3-412NC 919913998250

Supply Voltage 220-240 Volts AC 50/60 Hz

Power Rating 5 Watts

Power Factor 0.9

Duration 3 hours

Ambient Temp. 0°C to + 50°C

Max Case Temperature * 70°C

Max Battery Temperature 55°C

Terminal Blocks 0.5-1.5mm2 Screw Terminal

LED Voltage Range 50-250V

LED Voltage Limit 300V

Supply Fuse 20 x 5mm 1A Quick Blow

Charge Current 200mA

Recharge Period 24 Hours

Dimensions – Module 230mm x 52mm x 30mm



FORMATION

919913998269 PHB-EL3-M4-TS4.8V NiMH BATTERY IN TWIN STICK

FORMATION

The module comes complete with 8 way and 4 way terminal blocks. The eight way block allows connection of unswitched 240V supply, irreversible battery connector, charge indicator LED and additional relay terminals to isolate the supply to the associated mains LED driver, whilst the four way block allows connection of two leads in from the maintaining LED driver and two out to the LEDs themselves. The current (in mA) from the PHL-EL3-4 emergency converter will depend on the voltage of the connected LEDs, which in turn will depend on the number of LEDs.

Important

It is recommended that the module is installed by a competent person ensuring the installation complies with the necessary standards. Philips accepts no responsibility for injury, damage or loss, which may arise as a result of incorrect installation, operation or maintenance.

The conversion requires an unswitched supply for charging the battery and a switched supply for a maintained conversion.


Conversion




3. Wire the module & battery into the luminaire as per wiring diagram indicated.


5. Arrange the wiring to avoid running the 240 Volt cables next to the modules output to the LED(S) to obtain the best EMC results.




Installation: PHL-EL3-4


Warning!

The PHL-EL3-4 will convert any LED panels in the range 50-250V DC and is suitable for use with some mains rated LED lamps e.g. T8 LED tubes and GU10 types. The PHL-EL3-4 will run these lamps at DC in emergency so the lamp must be suitable for low power DC operation. Check with Philips that the mains rated lamp chosen is suitable for conversion with the PHL-EL3-4. The PHL-EL3-4 is designed to be installed either by breaking into the constant current connection between the mains LED Driver and the LEDs or by breaking into the 240V supply to a suitable mains rated lamp. The PHL-EL3-4 allows the LEDs to be operated as normal under mains healthy conditions and operated at reduced light output in an emergency. The PHL-EL3-4 automatically adjusts the output LED voltage and current to provide the best match between the battery and the load, providing maximum illumination whilst ensuring full battery duration.

3 Hour EM Converter for 50-250V LED Loads


Specification

PHL-EL3-S3W12NC 919913998251

Input Voltage 220-240 Volts AC 50/60 Hz

Power Rating – Maintained 7.1 Watts

Power Rating – Non Maintained 3.0 Watts

Emergency Duration 3 Hours

Charger 200mA

Recharge Time 24 Hours

Ballast Lumen Output 100%

Maximum Output Voltage 4V DC

Battery Discharge Current 1.0 Amps

Tc Max 70°C Module / 55°C Battery

Output Load for LED 3 Watts

Output Current for LED 700mA

Ceiling Cut Out 40mm

Minimum Void 110mm

Weight Module 150g



FORMATION


FORMATION


FORMATION


Conversion

1. Connect the LED Bezel to the main assembly via the 4 way connector.

2. At the supply side of the 3 pole mains connector connect the unswitched (battery charging) 240V supply to the 1-L1 unswitched live terminal. Connect the neutral supply to the 2-N neutral terminal. The unit is class II double insulated and no earth is required.

3. If maintained operation is required connect the switched lighting 240V supply to the 3-L switched live terminal.

4. Connect both halves of 3 pole mains connector together.

5. Only connect the battery when the unswitched supply is fully assured. Even though these units are protected with a deep discharge protection circuit, the batteries can be damaged by being left in an uncharged state for prolonged periods. Ensure correct polarity.

6. When the supply is present and the battery connected, check that the green LED indicator is illuminated showing that the supply is healthy and the batteries are charging.

Installation: PHL-EL3-S3W

4 pole Low Voltage Plug to LED

Connect mains supply to 3 way plug1-L1= Unswitched Live2-N = Neutral3-L = Switched Live

Battery Connector

3 Cell 4Ah battery

Emergency Module

XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX

The PHL-EL3-S3W module is a standalone unit designed to provide maintained or non-maintained, three hour duration, emergency lighting using a variety of ceiling mounting 3W LED 700mA Minispot units. The unit uses a 3.6V 4.0 Ah NiCd or 3.6V 4Ah NiMH battery to provide a full 700mA output to the LED Emitter in emergency conditions.

PHILIPS

3 hour maintained driver for single 700mA LED with strain relief


Specification

PHL-EL3-3W12NC 919913998252

Input Voltage 220-240 Volts AC 50/60 Hz

Power Rating – Maintained 7.1 Watts

Power Rating – Non Maintained 3.0 Watts


Charger 200mA


Ballast Lumen Output 100%

Maximum Output Voltage 4V DC

Battery Discharge Current 1.0 Amps

Tc Max 70°C Module / 55°C Battery

Output Load for LED 3 Watts

Output Current for LED 700mA

Dimensions - Module 152mm x 26.5mm x 28.5mm (FC=144mm)

Weight Module 100g



FORMATION


FORMATION


FORMATION


Conversion

Connect the LED bezel to the main assembly via the 4 way connector lead and connect the LED lead to the module.For non-maintained use only, connect the permanent live & neutral to the module. The unit is class II double insulated and no earth is required.

If maintained operation is required connect the switched 240V supply to the switched live terminal.

Only connect the battery when the unswitched supply is fully assured. Even though these units are protected with a deep discharge protection circuit, the batteries can be damaged by being left in an uncharged state for prolonged periods. Ensure correct polarity.

When the supply is present and the battery connected, check that the green LED indicator is illuminated showing that the supply is healthy and the batteries are charging.

Installation: PHL-EL3-3W

Emergency Module

XXXXXXX

4 pole Low Voltage Plugs to LED

Neutral 220-240V ACPermanent Live 50/60HzSwitched Live

Battery ConnectorEnsure correct polarity

3 Cell 4Ah Battery PackRed - PositiveBlack - Negative

White - Charge LED Green - Charge LEDRed +ve LEDBlack -ve LED

The PHL-EL3-3W is designed to be installed inside a luminaire & provide maintained or non-maintained, three hour duration, emergency lighting using a variety 3W LED 700mA Minispot units. The unit uses a 3.6V 4.0 Ah NiCd or 3.6V 4Ah NiMH battery to provide a full 700mA output to the LED Emitter in emergency conditions.

3 hour maintained driver for single 700mA LED

PHILIPS


Specification

Emergency PHF-EL3-L6

12NC 919913998253

Input Voltage 220-240 Volts AC – 50/60 Hz

Power Rating Watts 5.3 Watts




Cut-Off Voltage 6.0 Volts

Discharge Current 1.05 Amp

Ambient Temperature 0°C to +50°C

TC Point Case Side (Centre)

TC Max. Temperature 70°C

IP Rating IP20

Module Size L x W x H 300mm x 31.5mm x 21mm FC = 285mm

Weight


919913998266 PHB-EL3-C6-TS7.2V 4Ah NiCd BATTERY IN TWIN STICK

FORMATION

Installation: PHF-EL3-L6

The PHF-EL3-L6 Emergency Lighting Conversion module is equipped with a high quality mains control circuit, inverter circuit, 4 pole changeover relay and an additional 1 pole relay. This single pole relay allows the incorporation of the modules with all electronic (HF) ballasts and switch-start control gear and 4 pin lamps to provide maintained emergency lighting. The 4 pole relay enables the emergency lamp to be run from the mains gear by providing a straight through connection at the eight way module terminal block when the unswitched supply is healthy. The 1 pole relay has a time delay which prevents the HF ballasts from ‘shutting down’ by breaking the switched supply to the ballast. One side of the lamp cathodes are connected to terminals 1&2, and the other side to terminals 3&4. The mains ballast connections are made to terminals 5-8, (see typical wiring diagrams for details on p 26). Under mains healthy input, terminal 8 links to 1, 7 to 2, 6 to 3 and 5 to 4, then upon unswitched mains failure, the inverter circuit powers the lamp from the battery. Use of a LED indicator will show battery charge healthy, and it also is used to indicate an emergency lamp/fitting.

A low line, three hour duration emergency lighting conversion module with a single ended inverter, specifically designed to fit in low line and T5 Luminaire profiles and to ensure complete performance compatibility with all types of fluorescent 4 pin lamps and their associated control gear. The module employs cathode pre heating and continuous heating to optimise lamp performance. The specified circuit and operation are selected at the time of installation by the method of wiring and connection.

Features

• 4 pole changeover relay - for total isolation of the control gear from the emergency inverter in the event of a test or emergency condition

• Additional 5th pole HF relay• Low profile metal case - 31 x 21mm profile to suit low

line luminaire profiles• Cathode pre heating – The inverter runs lamp at

increased power for the first few seconds to strike the lamp and establish a good lamp discharge for a wide range of lamp temperatures

• Constant cathode heating • Constant current emergency operation• Open circuit lamp detect - Inverter switches to

standby mode upon mains failure with a missing lamp, protecting the inverter circuitry and prolonging component life. Automatically reset when the mains is reapplied

• DDP - Deep discharge protection • High temperature NiCd and NiMH battery - inverter suitable

for use with either high temperature Nickel Cadmium (NiCd) cells or slim line high temperature Nickel Metal Hydride (NiMH) cells to ensure long battery life

3 Hour Slimline EM Inverter Multi Watt


Conversion Wiring for Fittings with HF Ballast

When modifying a mains luminaire to accept an emergency conversion which is fitted with one or more electronic ballasts, it will usually be necessary to rearrange the wiring and component layout of the fitting to obtain the best electromagnetic performance whilst still paying due attention to thermal and safety criteria. Electronic ballasts are distinct from conventional ones in that the ballasts work at a higher frequency. The mains supply to the Electronic ballast is at a low frequency (LF), typically 50 Hz, and the output leads from the electronic ballast to the lamp are at a high frequency (HF), typically 10-100 kHz. The inverter output leads (terminals 1-4) also run at high frequency when the module is in an emergency situation, therefore the wires and looms carrying the LF connections should be kept away from the HF ones to improve the EMC. Conversion should be carried out taking into account the following points:

1. If possible the luminaire should be converted integrally, but if this is not possible a remote conversion can be used, keeping the interconnecting looms kept as short as possible and the LF connections separate from the HF ones.

• Do not use a common loom for the high frequency (HF) connections and the normal 240V supply (LF).

• Ensure that the Lin/Lout connection pair (LF) are routed away from the high frequency connections. Keep the looms segregated, do not cable tie the looms together.

• For Philips standard remote looms the colour code is as follows: 1 White; 2 Violet; 3 Grey; 4 Blue; 5 Yellow; 6 Red; 7 Black; 8 Pink; Lin Brown; Lout Orange.

2. Ensure any fixings are carried out in a manner complementary to the standard luminaire design, and that the cables used have the same specification (minimum 105°C rated PVC)

3. Segregate the mains (LF) wiring, and inverter output [terminals 1-4] (HF) wiring, by separately routing the cables in order to minimise electromagnetic interference between the two.

• Within the fitting this can easily be done by routing the HF connections one side of the Lighting components (ballast, emergency module etc.) and the LF connections the other side.

• The switched 240V supply to the electronic ballast needs to be kept as short as possible inside the fitting.

• The unswitched 240V supply to the emergency module needs to be kept short but it is better to lengthen this connection than the switched one.

• If it is necessary to cross the HF and LF connections then this should be done at right angles in order to minimise interference.

• It will usually be acceptable to run the LF and HF connections in close proximity for a short distance if this cannot be avoided.

4. For HF Ballasts keep the hot wires from the ballast as short as possible. (If the hot wires are not already marked, these wires will usually be the ones that are short already.)

• To keep these wires short it will usually be preferable to position the emergency module so as the module 8 way terminal block is in close proximity to the emergency lampholder, or, with a linear lamp, in close proximity to one of the emergency lamp holders.

• If a remote conversion is to be used then place the remote 10 way terminal block (8 inverter connections plus 2 LED connections) in close proximity to the emergency lampholder. The loom connections to this block should be kept as short as possible both inside and outside the fitting.

• The electronic ballast to be used with the emergency lamp should be placed so as the lamp connection terminals are near to the 8 (or 10) way terminal block. With this layout the ‘hot’ wires can be routed directly to the module terminals 7 & 8, and then from terminals 1 & 2 to the nearest lampholder.

5. Place the batteries where they will not get too hot.

• Avoid placing the batteries too close to the lamps especially the cathodes, or the ballast.

• The battery wiring will have negligible effects on the EMC.

• Do not connect the batteries until the unswitched 240V supply is permanently assured.

6. Using the standard wiring circuits, where shown, convert the luminaire wiring with reference to the original circuit and routing, and where possible the original ballast manufacturer’s instructions.

• On HF Ballast conversions the switched supply to the ballast should be routed via the Lin/Lout pair on the module so as to always prevent the ballast shutting down if the unswitched supply only has failed.

• Avoid large loops in the wiring

• It may be necessary to fit additional cable clips or heat shields to protect the wiring from thermal damage, and minimise electromagnetic disruption.

• For other circuits not shown please consult the Philips technical department.

7. The LED indicator should be positioned for immediate visual identification without removal of diffuser or louvre.


• The LED wiring will have negligible effect on the EMC compatibility.

• Physically position the LED nearest the Emergency Lighting lamp to indicate function.

8. Once the unswitched 240V supply is permanently assured, connect the batteries.

• Once the batteries are connected ensure the unswitched mains power is not being turned off every night or else the batteries will not charge correctly to give the required duration and lamp degradation will occur.

• Ensure that the lamp is fitted.

• Sign and date the commissioning label to show when battery was installed.

9. Where practical use new wiring for all interconnection, and avoid connectors to existing wiring.

10. On completion of the conversion, check all connections and wiring, ensuring Earth continuity and conductor integrity. Do not use high voltage insulation test equipment.

11. The unswitched 240V supply to the luminaire should be clearly identified.

12. With the supplies and batteries connected, check the LED indicator illuminates, and the lamp(s) illuminate at full brightness, and with the unswitched supply failed, check that the lamp illuminates at reduced brightness.

Allow 24 hours charging before full operation/duration is achieved.

Conversion Wiring for Fittings with Conventional Ballast

When modifying a conventionally ballasted mains luminaire to accept an emergency conversion, it will usually be necessary to rearrange the wiring and component layout of the fitting to obtain the best thermal performance whilst still paying due attention to the electromagnetic, and safety criteria. Although the mains supply to the conventional ballast is at a low frequency (LF), typically 50 Hz, and the output leads from the ballast to the lamp are also at a low frequency , the inverter output leads [terminals 1-4] run at high frequency (HF) when the module is in an emergency situation. The wires and looms carrying the LF connections should be kept away from the HF ones to improve the EMC. Fit the inverter module and battery in an accessible position within the luminaire, ensuring that they are as far away as possible from the high temperature control gear (ie ballast etc.). If necessary reposition the ballast to keep the battery and module as cool as possible. It is not necessary to use the Lin/Lout pair with conventional ballast. Follow wiring instructions as from 1 above.


Installation: PHF-EL3-3, PHF-EL3-4, PHF-EL3-5 and PHF-EL3-6

The PHF-EL3-3, PHF-EL3-4, PHF-EL3-5 and PHF-EL3-6 emergency lighting conversion modules are all equipped with a high quality mains control circuit, inverter circuit, 4 pole changeover relay and an additional 1 pole relay. This single pole relay allows the incorporation of the modules with all electronic (HF) ballasts and switch-start control gear and 4 pin lamps to provide maintained emergency lighting. The 4 pole relay enables the emergency lamp to be run from the mains gear by providing a straight through connection at the eight way module terminal block when the unswitched supply is healthy. The 1 pole relay has a time delay which prevents the HF ballasts from ‘shutting down’ by breaking the switched supply to the ballast. One side of the lamp cathodes are connected to terminals 1&2, and the other side to terminals 3&4. The mains ballast connections are made to terminals 5-8, (see typical wiring diagrams for details on page 26). Under mains healthy input, terminal 8 links to 1, 7 to 2, 6 to 3 and 5 to 4, then upon unswitched mains failure, the inverter circuit powers the lamp from the battery. Use of a LED indicator will show battery charge healthy, and it also is used to indicate an emergency lamp/fitting.

Specification

PHF-EL3-3 PHF-EL3-4 PHF-EL3-5 PHF-EL3-612NC 919913998254 919913998255 919913998256 919913998257




Battery Voltage 3.6 Volts 4.8 Volts 6.0 Volts 7.2 Volts



Cut-Off Voltage 3.0 Volts 4.0 Volts 5.0 Volts 6.0 Volts





IP Rating IP20

Dimensions 165mm x 45mm x 29mm (FC 155mm)

Suitable Batteries 919913998263919913998276

919913998264 919913998265 919913998266

Module Weight 320g 320g 320g 320g

3 Hour EM Inverter 4-36W, 4-58W, 4-70W, 4-100W CFL & T8



When modifying a mains luminaire to accept an emergency conversion which is fitted with one or more electronic ballasts, it will usually be necessary to rearrange the wiring and component layout of the fitting to obtain the best electromagnetic performance whilst still paying due attention to thermal and safety criteria. Electronic ballasts are distinct from conventional ones in that the ballasts work at a higher frequency. The mains supply to the Electronic ballast is at a low frequency (LF), typically 50 Hz, and the output leads from the electronic ballast to the lamp are at a high frequency (HF), typically 10-100 kHz. The inverter output leads (terminals 1-4) also run at high frequency when the module is in an emergency situation, therefore the wires and looms carrying the LF connections should be kept away from the HF ones to improve the EMC. Conversion should be carried out taking into account the following points:






3. Segregate the mains (LF) wiring, and inverter output [terminals 1-4] (HF) wiring, by separately routing the cables in order to minimise Electromagnetic interference between the two.



• The unswitched 240V supply to the Emergency module needs to be kept short but it is better to lengthen this connection than the switched one.



4. For HF ballasts keep the hot wires from the ballast as short as possible. (If the hot wires are not already marked, these wires will usually be the ones that are short already).









• On HF ballast conversions the switched supply to the ballast should be routed via the Lin/Lout pair on the module so as to always prevent the ballast shutting down if the unswitched supply only has failed.







• Physically position the LED nearest the emergency lighting lamp to indicate function.









Please allow 24 hours charging before full operation/duration is achieved.




Installation: PHF-EL3-3/14, PHF-EL3-4/14-24, PHF-EL3-6/35-49 and PHF-EL3-6/28-54

The PHF-EL3-3/14, PHF-EL3-4/14-24, PHF-EL3-6/35-49 and PHF-EL3-6/28-54 emergency lighting conversion modules are all equipped with a high quality mains control circuit, inverter circuit, 4 pole changeover relay and an additional 1 pole relay. This single pole relay allows the incorporation of the modules with all electronic (HF) ballasts and switch-start control gear and 4 pin lamps to provide maintained emergency lighting. The 4 pole relay enables the emergency lamp to be run from the mains gear by providing a straight through connection at the eight way module terminal block when the unswitched supply is healthy. The 1 pole relay has a time delay which prevents the HF ballasts from ‘shutting down’ by breaking the switched supply to the ballast. One side of the lamp cathodes are connected to terminals 1&2, and the other side to terminals 3&4. The mains ballast connections are made to terminals 5-8, (see typical wiring diagrams for details on page 26). Under mains healthy input, terminal 8 links to 1, 7 to 2, 6 to 3 and 5 to 4, then upon unswitched mains failure, the inverter circuit powers the lamp from the battery. Use of a LED indicator will show battery charge healthy, and it also is used to indicate an emergency lamp/fitting.

Specification

PHF-EL3-3/14PHF-

EL3-4/14-24PHF-

EL3-6/28-54PHF-

EL3-6/35-4912NC 919913998258 919913998259 919913998261 919913998260




Battery Type 4.5Ah Nickel Cadmium

Battery Voltage 3.6 Volts 4.8 Volts 7.2 Volts



Cut-Off Voltage 3.0 Volts 4.0 Volts 6.0 Volts





IP Rating IP20

Module Size L x W x H 165mm x 45mm x 29mm (FC 155mm)


919913998264 919913998266 919913998266

Module Weight 320g 320g 320g 320g

3 Hour EM Inverter for 14W, 14 & 24W, 35 & 49W, 28 & 54W T5 Lamps



When modifying a mains luminaire to accept an emergency conversion which is fitted with one or more electronic ballasts, it will usually be necessary to rearrange the wiring and component layout of the fitting to obtain the best electromagnetic performance whilst still paying due attention to thermal and safety criteria. Electronic ballasts are distinct from conventional ones in that the ballasts work at a higher frequency. The mains supply to the electronic ballast is at a low frequency (LF), typically 50 Hz, and the output leads from the electronic ballast to the lamp are at a high frequency (HF), typically 10-100 kHz. The inverter output leads (terminals 1-4) also run at high frequency when the module is in an emergency situation, therefore the wires and looms carrying the LF connections should be kept away from the HF ones to improve the EMC. Conversion should be carried out taking into account the following points:











It will usually be acceptable to run the LF and HF connections in close proximity for a short distance if this cannot be avoided.

4. For HF Ballasts keep the hot wires from the ballast as short as possible. (If the hot wires are not already marked, these wires will usually be the ones that are short already).



• The electronic ballast to be used with the emergency lamp should be placed so as the lamp connection terminals are near to the 8 (or 10) way terminal block. With this layout the ‘hot’ wires can be routed directly to the module terminals 7 & 8, and then from terminals 1 & 2 to the nearest lampholder






• On HF Ballast conversions the switched supply to the ballast should be routed via the Lin/Lout pair on the module so as to always prevent the ballast shutting down if the unswitched supply only has failed.







• Physically position the LED nearest the emergency lighting lamp to indicate function.













Specification

PHF-EL3-6/5512NC 919913998262




Battery Voltage 7.2 Volts



Cut-Off Voltage 6.0 Volts





IP Rating IP20

Module Size L x W x H 165mm x 45mm x 29mm (FC 155mm)


Module Weight 370g


When modifying a mains luminaire to accept an emergency conversion which is fitted with one or more electronic ballasts, it will usually be necessary to rearrange the wiring and component layout of the fitting to obtain the best electromagnetic performance whilst still paying due attention to thermal and safety criteria. Electronic ballasts are distinct from conventional ones in that the ballasts work at a higher frequency. The mains supply to the electronic ballast is at a low frequency (LF), typically 50 Hz, and the output leads from the electronic ballast to the lamp are at a high frequency (HF), typically 10-100 kHz. The inverter output leads (terminals 1-4) also run at high frequency when the module is in an emergency situation, therefore the wires and looms carrying the LF connections should be kept away from the HF ones to improve the EMC. Conversion should be carried out taking into account the following points:





2. Ensure any fixings are carried out in a manner complimentary to the standard luminaire design, and that the cables used have the same specification (minimum 105°C rated PVC)


• Within the fitting this can easily be done by routing the HF connections one side of the lighting components (ballast, emergency module etc.) and the LF connections the other side.




Installation: PHF-EL3-6/55

The PHF-EL3-6/55 emergency lighting conversion module is equipped with a high quality mains control circuit, inverter circuit, 4 pole changeover relay and an additional 1 pole relay. This single pole relay allows the incorporation of the modules with all electronic (HF) ballasts and switch-start control gear and 4 pin lamps to provide maintained emergency lighting. The 4 pole relay enables the emergency lamp to be run from the mains gear by providing a straight through connection at the eight way module terminal block when the unswitched supply is healthy. The 1 pole relay has a time delay which prevents the HF ballasts from ‘shutting down’ by breaking the switched supply to the ballast. One side of the lamp cathodes are connected to terminals 1&2, and the other side to terminals 3&4. The mains ballast connections are made to terminals 5-8, (see typical wiring diagrams for details on page 26). Under mains healthy input, terminal 8 links to 1, 7 to 2, 6 to 3 and 5 to 4, then upon unswitched mains failure, the inverter circuit powers the lamp from the battery. Use of a LED indicator will show battery charge healthy, and it also is used to indicate an emergency lamp/fitting.

3 Hour EM Inverter for Amalgam and 2D Lamps up to 55W



4. For HF ballasts keep the hot wires from the ballast as short as possible. (If the hot wires are not already marked, these wires will usually be the ones that are short already.)









• On HF ballast conversions the switched supply to the ballast should be routed via the Lin/Lout pair on the module so as to always prevent the ballast shutting down if the unswitched supply only has failed.






• Physically position the LED nearest the Emergency Lighting lamp to indicate function.













Fluorescent Typical Wiring Diagram

December 2014 27Installation Guide - Philips OEM Emergency PortfolioDecember 2014 27Installation Guide - Philips OEM Emergency Portfolio

Philips Emergency Batteries

Installation and Commissioning

Please take note of the following points during the installation and commissioning of rechargeable NiMH batteries for emergency lighting applications. All new batteries must go through an activation process to ensure they reach their rated capacity and can function for the required emergency duration. This process involves cyclic charging (24 hrs) and discharging (1/2/3 hrs) of the batteries multiple times. The required number of cycles is dependent on the temperature of the batteries and also the storage time. Should this activation process not be conducted the batteries can fail to reach the necessary duration during the first test. Should the first duration test fails, repeat the test another time to activate the batteries and to verify the performance of the system. It is however important that the batteries are not cycled too many time during use – this can decrease the lifetime of the NiMH batteries. Sometimes during the installation process batteries are charged and discharged a few times as a result of the switching of the mains supply. Where this mains switching is limited to a few times this will normally activate the batteries. However if excessive switching is limited to a few times this will normally activate the batteries. However if excessive switching of the mains supply occurs this can as described lead to a reduction in the overall life of the batteries. Should the batteries fail to achieve the required duration on the initial commissioning test then cycle them 1-2 times on a 24 hour charge/ discharge in order to activate them fully prior to conducting another full duration test. All rechargeable batteries (especially NiMH), can be damaged by excessive discharge known as “Deep Discharge”. This happens if batteries are left connected for long periods without charging. It can occur where building are unoccupied for a long period with the mains supply switched off or when luminaires are stored with batteries connected for longer periods prior to installation.

All Philips Emergency units have the deep discharge protection circuits to limit the discharge current when the battery voltage reaches a specific level known low voltage battery cut off. Nonetheless all circuits consume a very small current and over a very long period this current can lead to deep discharge of the battery. Unlike NiCd batteries, if NiMH batteries or individual cells within a battery pack, are driven into this deep discharge state they will not recover after charge/ discharge cycles. It is therefore important that NiMH batteries are not left connected for very long periods in a discharged state.


Specification

PHI-EL3-24Input Voltage 4V DC Max

Power Rating 3 watts

Light Source Luxeon LXML Series

Beam Angle 110°

Cut Out 48mm x 12.5mm

Light Source Colour Cool White

Colour Temperature 6800K

Emitter Luminous Flux 114 Lumens

General CRI 72.3

Tc Max 80°C LED Backplate

Wiring Method Series connection only via C4201 Series Plug

Dimensions L x W x H 50mm x 16mm x 18mm (22mm inc. lead)

Weight 24g

Spacing Table (in metres)

Mounting To Wall Between Fittings

Height 0.5 1.0 0.5 1.0

2.5 3.3 2.9 7.0 6.4

3.0 3.7 3.1 8.0 7.2

4.0 4.3 3.2 9.8 8.4

5.0 4.5 3.3 11.2 8.8

6.0 4.6 2.8 12.1 9.0

8.0 4.4 - 12.7 6.1

Installation

• Select a fixing position on the luminaires reflector for the LED.

• Drill a 3.5mm hole at least 20mm from the top of the reflector for the fixing screw.

• Drill a 16mm hole (if required) to allow the 4 way plug to feed out of the reflector, ensuring there are no cables in the vicinity and remove any burrs.

• Fasten LED onto side of reflector and adjust grub screws so the LED is level.

• Connect 4 way plug to emergency module.

Installation: PHI-EL3-24

23mm

Grub Screw toadjust angle of LED

The PHI-EL3-24 is a constant current 110° wide beam 3W LED complete with bi-colour charge LED. The unit is designed to fit in a variety of louved luminaires.


Specification

PHI-EL3-30PInput Voltage 4V DC Max

Power Rating 3 Watts

Max. Forward Current 700mA

Beam Angle 110°

Light Source Colour Cool White

Colour Temperature 6000K

Luminaire Output 123 Lumens

General CRI 78.9

Tc Max 80°C LED Backplate

Wiring Method Series connection only via C4201 Series Plug

Dimensions Ø 23mm x 50mm

Weight 42g

Spacing Table (in metres)

Mounting To Wall Between Fittings

Height 0.5 1.0 0.5 1.0

2.5 3.8 3.1 9.2 7.4

3.0 4.1 3.2 10.0 8.0

4.0 4.5 3.1 11.0 8.8

5.0 4.6 2.2 12.0 9.0

6.0 4.2 n/a 12.6 8.3

8.0 1.0 n/a 12.3 1.4

Installation

• Select a fixing method from below and attach the necessary bracket.

• For Option A, cut a precise slot 48mm x 12mm in the luminaire housing ensuring there are no cables in the vicinity and remove all burrs.

• Fit LED into hole or clip in position• Connect 4 way plug to Emergency module.

Installation: PHI-EL3-30P

The PHI-EL3-30P is a constant current 110° wide beam 3W LED complete with bi-colour charge LED for use in downlighters.

A B C

Contact details:

Guildford

Philips Lighting, Philips Centre, Guildford Business

Park, Guildford, GU2 8XH

Tel: 0845 601 1283

Dublin

Philips Electronics Ireland Ltd, Philips House, South

County Business Park, Leopardstown, Dublin 18

Tel: +353 1 764 0000

Email: [email protected]

www.philips.co.uk/lighting

www.philips.com/fortimo

www.philips.com/technology

© 2014 Royal Philips N.V. All rights reserved. Philips reserves the right to make changes inspecifcations and/or to discontinue any product at any time without notice or obligation andwill not be liable for any consequences resulting from the use of this publication.08/2014

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