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LED Lighting Driver Introduction BL LED Mar 2014

LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

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Page 1: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

LED Lighting

Driver Introduction

BL LED

Mar 2014

Page 2: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Where we Excel: Lighting Segments

Simplicity, compatibility

and reliable are the hallmarks of Diodes Incorporated’s LED driving solutions

Their extensive versatility make them suitable for a wide range of applications

General Lighting

Backlights

Signage Lighting

Automotive

Diodes… a proficient provider of LED drivers for BOM cost-effective, reliable, dimming solutions

Page 3: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

LED Lighting: Target Market Segments and Applications

Voltage (V)

0.9 1.8 2.5 3.3 5 12 24 48 90 120 240

LE

D C

urr

en

t (m

A)

Offline

T8, A19, E27 ...

Signs20

50

15

03

50

60

01A

2A

ZXSC310

ZXSC4XX

ZXLD132x

AL8807/A/B

AL8808

PAM2681

AP1680

AL9910

AP1684

AP1684A

AP1685

AP1688

AL8400 + MOSFETAL5811/2

AL8811

AL8812

AL8820

ZXLD

1362/6Q

ZXLD

1350/6Q

ZXLD1370/1/X

ZXLD1374QZXLD1370/1

+ MOSFETs

ZXLD1374

ZXLD1366

AP8802H

ZXLD1356

PAM28xx

ZXLD381/3

PAM28xx

AL8400Q +

MOSFET

AP1694

AP1694A

AP1695

AP1690

AP1682

AP1662

AL8805

AL8806

Architectural

Lighting

MR16/MR11Flashlight/

Solar Lamps

Automotive

Page 4: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Diodes Advantage

Selection guide LED lighting product portfolio

Application Power Topology PF Diodes product BOM Remark

No

n-d

imm

ab

le

GU10 <7W

Flyback

Buck-boost>0.5 AP1680 ~30 comp. ~0.55$ High current accuracy and reliability, driving BJT

Buck >0.9 AP1685 ~24 comp. ~0.55$ High efficiency, 2.5A 500V MOS integrated, SO8

Buck >0.5 AL1678-1 ~20 comp. ~0.40$ Compact design, 1A 500V MOS integrated, SO8

A19/E27 7-13W Buck>0.5 AL1678-2 ~20 comp. ~0.45$ Compact design, 2A 500V MOS integrated, SO8

>0.9 AP1684A ~25 comp. ~0.65$ High efficiency, single main input, best EMI

PAR/Down

/T813-30W

Flyback

Buck-boost>0.9 AP1682E ~35 comp. ~0.95$ Best on THD, universal main input

Buck >0.9 AP1684A ~25 comp. ~0.75$ High efficiency, single main input, best EMI

Buck >0.9 AP1688 ~30 comp. ~0.90$ Universal main input, high efficiency, good EMI

MR16 5-11WBuck >0.5 AL8808/7 ~15 comp. ~0.50$ Low BOM and high reliability

Boost-buck >0.9 AL8820 ~20 comp. ~0.70$ Best e-transformer compatibility, 1.2A MOS integrated

Dim

mab

le

GU10 <7W Buck >0.9 AP1695 ~27 comp. ~0.70$Compact; integrated 2.5A 500V MOS, good dimmer

compatibility

A19/E27 7-13W Buck/Flyback >0.9 AP1694A ~28 comp. ~0.80$ Compact; driving MOS, good dimmer compatibility

PAR/Down 13-30W Buck/Flyback >0.9 AP1694A ~30 comp. ~0.95$ Compact; driving MOS, good dimmer compatibility

MR16 5-13W Boost+Buck >0.9 AL8811+AL8807 ~50 comp. ~1.3$ Good dimming performance for trailing edge dimmer

Page 5: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

5

Key feature of AP1694/A

Dimmable PSR controller with 4% system current accuracy

Support Buck, Buck-Boost and Flyback topology

BCM Mode to minimize the switching loss

Good line and load regulation (+/-3%)

High efficiency >84%

High Power Factor >0.9

Natural dimming curve and deep dimming down to 1%

Built-in OVP/Open /Short /OTP protection

No active damping

SOIC-8 package to drive external BJT/MOS

Support 5-30W dimmable applications

Suit for GU10,Candle, A19, A60, E27,Par20, Par30, Par38 lamps

Low BOM cost

Page 6: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

6

Typical Dimmable Solution

Items AP1694A Typical Dimmable Solution

Input Voltage 120VAC 230VAC

Topology Buck Buck-Boost Flyback Buck Buck-Boost FlybackBuck

(with Bleeder)

Application GU10 A40 Par30 GU10 A40 Par30 GU10

Isolated No No Yes No No Yes No

Output power 6W 6W 15W 6W 6W 15W 6W

Efficiency 84% 83% 85% 84% 83% 85% 81%

Dimmer

compatibilityGood Good Good

Good

(leading edge

dimmer only)

Good

(leading edge &

partial trailing

edge dimmer)

Good

(leading edge &

partial trailing

edge dimmer)

Better

(most of leading

& trailing edge

dimmer)

Dimming range 1%~80% 5%~90% 5%~90% 3%~90% 5%~90% 5%~90% 3%~90%

Components 27 27 43 30 30 49 36

BOM Cost $0.72 $0.72 $0.98 $0.73 $0.73 $1.0 $0.82

Demo Board Y Y Y Y Y Y Y

Page 7: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

AP1694/A Dimmable Solution Selection Guide

AP

169

4/A

Dim

mab

le

So

lutio

n

120Vac

230Vac

Buck

Buck-Boost

Flyback

Buck

Buck-Boost

Flyback

Dimming range from 1% to 80%, dimmer angle range lower than buck-boost,

efficiency a litter higher than buck-boost, 15V<Vo<60V application preferred

Dimming range from 5% to 90%, full use of dimmer angle range,

support 15V<Vo<80V application

Isolated requirement, dimming range from 5% to 90%, full use of

dimmer angle range, 10V<Vo<50V application preferred

Dimming range from 3% to 90%, support 15V<Vo<150V application,

good compatibility for leading edge dimmer

Dimming range from 5% to 90%, support 15V<Vo<150V application,

good compatibility for leading edge and partial trailing edge dimmer

Isolated requirement, dimming range from 5% to 90%,15V<Vo<50V

application preferred, good compatibility for leading edge and partial trailing

edge dimmer

Dimming range from 3% to 90%, support 15V<Vo<150V application,

good compatibility for most of leading & trailing edge dimmer

Buck

(with bleeder)

Page 8: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Applications

Requirements

AP1694 55V/120mA non-isolated dimmable GU10

Design for GU10 Spotlight

Input range 108V-132V

55V 120mA LED

PASS EMI test

85% efficiency @120V

27 external components

~0.72$ BOM cost

Good dimmer compatible

LED open and short protection

Diodes Advantage

VCCRI

SGNDGND

CS

OUT

FB

L

N

R1

AP1694

BD1

ZD

L1

C1

C2

R7

R6

R8

R12

R9

R11

Q1

T1

U1

R10

C4

F1

TVS1

LED+

LED-

D3

R5 C3

+

R2

R3R4

D1Q2

Page 9: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

C1 330nF/250V, CBB capacitor 1

C2 220nF/250V, CBB capacitor 1

C3 4.7uF/50V, 1206, Ceramic Capacitor 1

C4 150uF/63V,105°C,10*13mm,electrolytic capacitor 1

BD1 MB6S, 1A/600V, Bridge Rectifier 1

D1 BAV20WS, 0.4A/200V, SOD-323 1

D2 ES1J, 1A/600V, SMA, Fast Recovery Diode 1

D3 24V Zener Diode, SOD-123 1

RF 100 ohm,1W,Resistor 1

R1 10K ohm,1206, 5%,Resistor 1

R2 330 ohm,0.5W Resistor 1

R3 330K ohm,1206, 5%,Resistor 1

R4 2.7K ohm,1W Resistor 1

R5 68K ohm,0603, 5%, Resistor 1

BOM List

R5 68K ohm,0603, 5%, Resistor 1

R6 10 ohm,0603, 5%,Resistor 1

R7 68K ohm, 0603, 5%, Resistor 1

R8 11K ohm,0603, 5%, Resistor 1

R9 3.3K ohm,0603, 5%,Resistor 1

R10 3.9 ohm, 0603, 1%, Resistor 1

R11 3.9 ohm, 0603, 1%, Resistor 1

R12 100K ohm,0603, 5%,Resistor 1

R13 5.1M ohm,0603, 5%,Resistor 1

L1 4.7mH,Inductor, 6mm*8mm 1

T1 1.97mH,EE10 Transformer 1

Q1 Power Transistor 13003,1.5A/700V, TO-92 1

Q2 Mosfet,1N60,1A/600V,TO-92 1

U1 IC,AP1694, SOP-8 1

Total 27

AP1694 6W 120VAC 54V 100mA BOM List

Page 10: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Efficiency

Vin(V)

Efficiency

Uo=50V Uo=53V Uo=56V

108 83.57% 83.27% 83.20%

115 84.14% 83.78% 83.87%

120 84.41% 84.11% 84.28%

125 84.68% 84.46% 84.58%

132 84.99% 84.68% 84.89%

105 110 115 120 125 130 1350.830

0.832

0.834

0.836

0.838

0.840

0.842

0.844

0.846

0.848

0.850

0.852

Uo=50(V)

Uo=53(V)

Uo=56(V)

Effic

ien

cy

Vin-ac (V)

Electrical Characteristics

Page 11: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

PF

Vin(V)

PF

Uo=50V Uo=53V Uo=56V

108 0.9605 0.9607 0.9617

115 0.9527 0.9547 0.9575

120 0.9452 0.9482 0.9525

125 0.9363 0.9408 0.9461

132 0.9214 0.9268 0.9347

105 110 115 120 125 130 1350.915

0.920

0.925

0.930

0.935

0.940

0.945

0.950

0.955

0.960

0.965

Uo=50(V)

Uo=53(V)

Uo=56(V)

PF

Vin-ac(V)

Electrical Characteristics

Page 12: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

THD

Vin(V)

THD (%)

Uo=50V Uo=53V Uo=56V

108 21.442 22.356 23.246

115 21.81 22.313 22.798

120 22.402 22.785 22.846

125 23.257 23.35 23.25

132 24.83 24.807 24.286105 110 115 120 125 130 135

21.0

21.5

22.0

22.5

23.0

23.5

24.0

24.5

25.0

25.5

Uo=50(V)

Uo=53(V)

Uo=56(V)

TH

D (

%)

Vin-ac(V)

Electrical Characteristics

Page 13: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Electrical Characteristics

LED Current Line Regulation

Vin(V)

Io(mA)

Uo=50V Uo=53V Uo=56V

108 101.423 99.546 98.226

115 102.114 100.41 99.147

120 102.403 100.857 99.73

125 102.696 101.125 100.09

132 103.02 101.495 100.321105 110 115 120 125 130 135

95

96

97

98

99

100

101

102

103

104

105

106

107

108

Uo=50(V)

Uo=53(V)

Uo=56(V)

Vin-ac (V)Io

(mA

)

Page 14: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Dimmer Compatibility and Dimming Range

Deep dimming down to <1% for most of the dimmers

Dimmer Type Io(mA) Dimming percentage (%)

Flicker or not? min max min max

LUTRON CTCL-153P 3.60 275.58 1.13 86.12 No

LUTRON S-600P 0 282.86 0 88.39 No

LEVITON Cat.NO.6683 0 318.97 0 99.68 No

LUTRON LISTED6B38 0.369 287.79 0.12 89.93 No

LUTRON DIVA DVCL-153P 1.833 274.69 0.57 85.84 No

LUTRON LXLV-600PL 0 281.60 0 88.00 No

LEVITON 1F30I1 0 318.12 0 99.41 No

LUTRON DIDA DV-603P 0 282.40 0 88.25 No

LUTRON MAW-603 12.430 280.43 3.88 87.63 No

LEVITION Cat NO.VP106 7.538 289.38 2.36 90.43 No

LUTRON TG-603PG 0 230.56 0 72.05 No

LEVITON Cat NO.6674 5.761 286.01 1.80 89.38 No

LEVITON 1K12I1 2.716 318.42 0.85 99.51 No

LUTRON MAW-600 12.241 291.65 3.83 91.14 NO

Page 15: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Conduction Angle(°) Io(mA)

117.11088 97.86

105.9804 92.352

95.04 83.68

86.4 76.69

77.868 67.43

71.2584 59.98

63.0288 51.168

56.16 44.87

49.68 38.315

41.04 30.45

34.56 23.242

28.08 15.806

19.44 7.12

10.908 0.930 20 40 60 80 100 120

0

10

20

30

40

50

60

70

80

90

100

Conduction Angle ()

Io(m

A)

Dimming Curve

Page 16: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

EMI Conduction Test

Line

Terminal

Neutral

Terminal

Page 17: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Applications

Requirements

Diodes Advantage

AP1694A 120VAC 38V 320mA buck dimmable for PAR30

Design for PAR lamp

High voltage input range 108V-132V

38V 320mA LED

PASS EMI test

86% efficiency @120V

Good dimmer compatible

+/-3% Line regulation

LED open and short protection

Pass EN55022 Class B with 6dB margin

BOM cost 0.80$

Page 18: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Applications

Requirements

Diodes Advantage

AP1684A 80V/150mA Buck Non-Dimmable for Bulbs

Design for E27 Bulb

High voltage input range 185V-265V

80V 150mA LED

PASS EMI and surge test

PF>0.95, THD~15%

93% efficiency @220V

~0.3S start time

+/- 2.5% Line regulation

LED open and short protection

Pass EN55022 Class B with 6dB margin

IEC61000-4-5 Class 3

IEC6100-4-2 Class 4

BOM cost: 0.65$

Page 19: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Applications

Requirements

Diodes Advantage

AP1688 200V90mA Buck Non-Dimmable for T8

THD~20, PF>0.9

93% efficiency

+/- 5% MP current accuracy

EMI Pass EN55022 Class B with >6dB

margin

Surge Pass IEC61000-4-5 Class 3

ESD Pass IEC6100-4-2 Class 4

BOM cost: 0.85$

Universal Input Voltage

30% current ripple

500ms soft start time

80*15*18 L*W*H

PASS EMI and surge test

FB

OUT

CSGND

VS

VA

VCC

AP1688

T1

C4

+

-

VoutD1

Vbus

TVS

M3

Rcs

D2

Vac

R1

R2

R5R4

C5

C3

C2

C1

C6

BD1

R3

R6R7

L1

L2

Page 20: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Applications

Requirements

Diodes Advantage

AP1682E 200V/90mA Flyback Non-Dimmable for T8

THD~10, PF>0.9

91% efficiency

+/- 5% MP current accuracy

EMI Pass EN55022 Class B with

6dB margin

Surge Pass IEC61000-4-5 Class 3

ESD Pass IEC6100-4-2 Class 4

MP experience

Universal Input Voltage

30% current ripple

500ms soft start time

PASS EMI and surge test

80*15*18 L*W*H

Page 21: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Applications

Requirements

AP1682+Linear 76V/240mA High PF Low Ripple Solution for T8

Ultra-low start up current with internal start up timer

Zero current detection control for DCM boundary conduction mode

Suit for 5W-30W LED driver

PF > 0.9

Low Current Ripple < 5%

Current Accuracy < 2%

High Power > 20W

Diodes Advantage

Page 22: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Applications

Requirements

Diodes Advantage

AP1680 13V/320mA Flyback Non-Dimmable for GU10

Design for GU10 Spotlight

Full voltage input range 90V-264V

13V 320mA LED ( 3*1W or 4*1W )

PASS EMI and Surge test

NP NSEC1

FB

OUTVCC

GND

CS

AP1680

SOT23-6

FR1

3

4

EC2

1

U1

L1

R1

R7

R5

R11

2/5

6

R2 R3R4

R10

Q1

AP13003E

TO-92

C6 R6

D1

R12

D2R8C5

L

N

T1

OUT

BR1

NA

4

1

3

2

A

B

+/-1.9% Linear regulation

0.5s start time

77.5% efficiency @ 220V

LED open and short protection

Pass EN55022 Class B with 6dB margin

IEC61000-4-5 Class 3

BOM cost 0.5$

Reference Design No:1680IU4A1

Page 23: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Applications AL8807/8807A/8808 for MR16 LED Lamps

Requirements

Diodes Advantage

MSOP8-EP footprint

>90% efficiency driving 3W LEDs

reduced temperature rise

RDS(ON) ~ 0.25 increased efficiency

Low thermal resistance package,

cost-effective, simple, reliable solution

for MR16

High-reliability, long life solution

Small footprint solution

Ability to drive up to 10W LED power

Three 3W LED

One Multi-Die 10W LED

Part

Min

Vin

Max

VinIout Effi

OTP

Temp

Range Package

V V A % ºC

AL8808 6 30 1 96 Y -40~+125 TSOT25

AL8807A 6 36 1.3 96 Y -40~+125 MSOP-8EP

AL8807 6 36 1.3 96 N -40~+125 MSOP-8EP

Page 24: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Applications AL8820 for Non-Dimmable MR16 LED lamps

Requirements

Diodes Advantage Boost + Buck topology for best Electronic

Transformer compatibility

Output Current accuracy: ±3%

Power Factor: >0.9

Integrated NMOS

Protection: OTP, UVLO, Soft Start, OVP,

Open, Short

Working temperature: Ta: -40 ~125 °C

Input voltage: Typ AC12V, DC12V

Good ET compatibility

High-reliability, long life time

Small footprint

Ability to drive up to 10W LED power

Page 25: LED Driver presentation - dianyuan.com€¦ · 80V 150mA LED PASS EMI and surge test PF>0.95, THD~15% 93% efficiency @220V ~0.3S start time +/- 2.5% Line regulation LED open and short

Diodes’ LED Driver design tools links

Application / Technical support:

http://www.diodes.com/destools/