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LED-based Horticultural Lighting Technology – Obstacles – Solutions - Chronology Maury Wright, Editor, LEDs Magazine

LED-based Horticultural Lighting

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Page 1: LED-based Horticultural Lighting

LED-based Horticultural Lighting

Technology – Obstacles – Solutions - Chronology

Maury Wright, Editor, LEDs Magazine

Page 2: LED-based Horticultural Lighting

Consider the General lighting Sector• Horticulture will evolve similarly

• LEDs in general illumination went from• Maybe in some specialty applications

to

• We can make this work broadly if we really try and compromiseto

• LEDs do things no other source has ever done

Page 3: LED-based Horticultural Lighting

Rocky Start in General Illumination —2006

Page 4: LED-based Horticultural Lighting

LEDs Project in Some Lighting Applications —2009

Page 5: LED-based Horticultural Lighting

LED Retrofit Lamps Bring SSL Home — 2011

Page 6: LED-based Horticultural Lighting

LED Revolution Accelerates, Challenges Remain — 2014

Page 7: LED-based Horticultural Lighting

LED lighting in 2016• Better than legacy sources

• Beam control

• Customizable Spectral Power Distribution (SPD)

• Superior color quality

• All new applications• Human Centric Lighting (HCL)

• Tunable white and color

• Retail and museums lighting

• And yes – Horticultural specific designs

Page 8: LED-based Horticultural Lighting

How Did LEDs Succeed?• Performance and efficiency

• Standards, metrics, and regulatory policy

• Application-specific designs

• Lighting manufacturers learned how to apply

• Lighting designers/specifiers learned about LEDs

Page 9: LED-based Horticultural Lighting

LEDs and Lighting for Horticulture• Trails general lighting in maturity but tracks chronology

• Packaged LEDs designed for the application

• Standards evolving for accurate characterization

• Lighting manufacturers R&D efforts on horticulture

• Growers/specifiers understanding LED technology

Page 10: LED-based Horticultural Lighting

Horticultural LEDs 2010 –Osram Opto

Page 11: LED-based Horticultural Lighting

Horticultural LEDs 2016 –Cree

Page 12: LED-based Horticultural Lighting

Horticultural LEDs 2016 –Lumileds

Page 13: LED-based Horticultural Lighting

But What About Lighting Products?• Many have mimicked legacy form

• Reflector-based high-bay luminaires

• LED-based tubes for fluorescent fixtures

• Questionable quality in products from Asia

• LED integral luminaires fall short of HPS

• But LEDs are the only answer in many applications

Page 14: LED-based Horticultural Lighting

A Case Study – Local Roots

Page 15: LED-based Horticultural Lighting

Horticultural Luminaires 2016 – OsramZelion

Page 16: LED-based Horticultural Lighting

Horticultural Luminaires 2016 – Philips Lighting

Page 17: LED-based Horticultural Lighting

LEDs for Horticulture are Here

Questions?

[email protected]

Page 18: LED-based Horticultural Lighting

LEDs for Plant Research and Controlled-Environment Agriculture

Cary A. Mitchell

Department of Horticulture & Landscape Architecture

Purdue University

Page 19: LED-based Horticultural Lighting

Application of LEDs for plant lighting …

• … actually spun out of NASA-sponsored space life-support programs > 25 years ago.

• … was in response to the enormous energy requirements to grow food crops in space using traditional light sources.

• … was in effort to test for efficiency of selected narrow-band light sources vs. traditional broad-band sources.

• … was in attempt to overcome productivity problems with dense crop stands/leaf canopies.

Page 20: LED-based Horticultural Lighting
Page 21: LED-based Horticultural Lighting
Page 22: LED-based Horticultural Lighting
Page 23: LED-based Horticultural Lighting

Need an intracanopy lighting source…

•… that is not massive or space-consuming

•… that is cool enough for leaf contact

•… that provides adequate light level

•… that provides appropriate-wavelength light

Page 24: LED-based Horticultural Lighting

LEDs a Solution to the Crop-Lighting Dilemma?• Solid state

• Low volume & mass

• Long lifespan: 5 x 104 h (electronics) to 105 h (diodes) if heat sinked / not overdriven

• Waveband selectable

• Operate at low-voltage DC

• Emitter surfaces relatively cool

• Potential for placement near plant tissues negates the inverse square law (I d-2)

Page 25: LED-based Horticultural Lighting

The importance of actively heat sinking high-output LEDs

• Critical for performance and lifespan• Forced air for dense clusters of LEDs ≥ I watt

• Recirculate cooling water for very high output/densities

• Makes light-emitting surfaces “touchable”

• Permits intracanopy distribution of light• Overcomes mutual shading within foliar canopies

• Prevents premature senescence, abscission

• Enables higher photosynthetic productivity

Page 26: LED-based Horticultural Lighting

LEDs in Plant Photobiology Research• Replace diffraction gratings

• Less need for broad-band sources, multiple filters• Cutoff filters, heat filters, safelights

• challenge to get LEDs with exact desired peak emissions• Bin selection, custom fabrication

• Will base of emission spectrum be as narrow as desired?• May be an issue with long irradiance times or high irradiance responses• Will cutoff filters have to be used with LEDs to determine contributions

of different photoreceptors?

Page 27: LED-based Horticultural Lighting
Page 28: LED-based Horticultural Lighting

How to leverage the unique properties of LEDs and novel lighting architectures enabled by those properties to achieve unprecedented energy savings for effective plant-growth lighting?

Page 29: LED-based Horticultural Lighting

C.A. Mitchell: LED “Lightsicle” Concept, 1996

Page 30: LED-based Horticultural Lighting
Page 31: LED-based Horticultural Lighting

Intracanopy LEDs: 0.91 kW-h / g DW Overhead LEDs: 1.67 Kw-h / g DW

Leaf litter

Page 32: LED-based Horticultural Lighting

Leaves under direct light

Shaded leaves

No supplemental lighting With supplemental lighting

Page 33: LED-based Horticultural Lighting

e2 classic 2.0 energy monitor

Large-scale LED intracanopysupplemental lighting forgreenhouse high-wire crops

Peak λ of red and blue LEDs were 627 nm and 450 nm.

Each LED Tower has a data logger to recordkW-h of electricity consumed

Page 34: LED-based Horticultural Lighting
Page 35: LED-based Horticultural Lighting

Expt. 1

DAT

0 20 40 60 80 100 120 140 160

En

erg

y c

on

su

me

d (

kW

h/d

)

0

20

40

60

80

100

120

140

160

180

OH-HPS

ICL-LED

Expt. 2

DAT

0 20 40 60 80 100 120 140 160

En

erg

y c

on

su

me

d (

kW

h/d

)

0

20

40

60

80

100

120

140

160

180

OH-HPS

ICL-LED

Expt. 4

DAT

0 20 40 60 80 100 120 140 160

En

erg

y c

on

su

me

d (

kW

h/d

)

0

20

40

60

80

100

120

140

160

180

OH-HPS

ICL-LED

Expt. 3

DAT

0 20 40 60 80 100 120 140 160

En

erg

y c

on

su

me

d (

kW

h/d

)

0

20

40

60

80

100

120

140

160

180

OH-HPS

ICL-LED winter-to-summer

summer-to-winter

Constant DLI of 9 mol·m-2·d-1

Reduction in daily energy consumption due to ICL-LED

*DAT= days after transplanting

Page 36: LED-based Horticultural Lighting

16 days from planting seed

Hydroponic leaf lettuce

Page 37: LED-based Horticultural Lighting

21-day-old hydroponic lettuce

Page 38: LED-based Horticultural Lighting

Shelf spacing in vertical farmingtypically is 30-40cm apart

Light intensity isconstant throughout

the production cycle

CO2 needs to be injected and/or

warehouse actively ventilated.

Page 39: LED-based Horticultural Lighting

Close-canopy (CC) LED lighting ≤ 10 cm above hydroponic lettuce crop

Power density = 160 Wm-2 for CC LED lighting vs.~ 2000 Wm-2 for HPS lamps

Page 40: LED-based Horticultural Lighting

LAG PHASE: 7.1 kWh/g

Regression curveTreatment 1: 10% blue lightTreatment 2: 5% blue light

Page 41: LED-based Horticultural Lighting

Electrical energy-use efficiency for plant dry biomass accumulatiom for targeted vs. non-targeted close-canopy LED lighting

Non-targeted lighting of an open-canopy lettuce stand Targeted lighting of an open-canopy lettuce stand

0.62 kW-h / g1.16 kW-h / g

Page 42: LED-based Horticultural Lighting
Page 43: LED-based Horticultural Lighting

BB

Page 44: LED-based Horticultural Lighting

Evolution of LEDs for plant lighting

• Luminous efficacy of LEDs continues to improve- blue LEDS >50% efficient at nominal drive current

- red LEDS 50-58% efficient

• Cost of manufacturing LEDs is decreasing

• No hazardous materials (Fl and HID lamps contain mercury)

• Potential for advances in light distribution-system architecture, luminaires, shade avoidance, close placementto plant tissues

Page 45: LED-based Horticultural Lighting

Need for additional LED wavelengths?

• UV-B, UV-A: Waiting for LED improvements

• FR: available but still improving

• Green: available-for visualization plus penetrates deeply into foliar canopies

• White: cool, medium, warm-efficiency coming up

★ LEDs causing rediscovery of white light?

Page 46: LED-based Horticultural Lighting
Page 47: LED-based Horticultural Lighting

What potential commercial customers of plant-Lighting technology should do:

• Wait for technical proof of concept• By plant scientists• By industry field research• By their own on-site testing

• Economic analyses• Breakeven analysis• Profitability

• Life cycle assessment

• Guidelines and standards development• Best practices• Industry guidelines

Page 48: LED-based Horticultural Lighting

Acknowledgements

• Sharon Knight • Bob Morrow

• Tracy Ohler • Jeff Emmerich

• Jonathan Frantz • Mike Bourget

• Gioia Massa • Bruce Bugbee

• Lucie Poulet • SCRILED academic team

• Celina Gomez • NASA Life Sciences

• NIFA SCRI Program

Page 49: LED-based Horticultural Lighting

Thank you!Questions?

[email protected]

Dr. Cary A. MitchellDepartment of Horticulture & Landscape Architecture

Purdue University625 Agriculture Mall Drive

West Lafayette, Indiana 47907-2010 USA(765) 494-1347

Page 50: LED-based Horticultural Lighting

Extra Slides

Page 51: LED-based Horticultural Lighting

• Light Emitting Diode (first practical red LED invented in 1962)

• No filament, illuminated solely by movement of electrons in a semiconductor material

• Electrons cross junction recombine with electron holes, release energy as photons (electroluminescence)

• Color determined by the energy gap of semiconductor (based on semiconductor chemical composition)

What is an LED?

Page 52: LED-based Horticultural Lighting

Some effects of blue light on plant metabolism/physiology/development

• Regulates phototropism

• Regulates leaf expansion

• Regulates stem elongation

• Regulates stomatal aperture

• Regulates secondary metabolism

Page 53: LED-based Horticultural Lighting

Photons wasted early

Photons excludedupon canopy closure

Mutual shading leads to premature senescence/abscission

Page 54: LED-based Horticultural Lighting

AND ITS IMPACT ON CROP PRODUCTION

THE FUNDAMENTALS OF LIGHT

JOSH GEROVAC, HORTICULTURE LIGHTING SPECIALIST, FLUENCE BIOENGINEERING

Page 55: LED-based Horticultural Lighting

FA C T O R S T O C O N S I D E R

T O A C H I E V E C U L T I V A T I O N A N D F I N A N C I A L G O A L S

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

PPF | PPFD | UNIFORMITY | SPECTRUM | EFFICIENCY | FORM FACTOR

Page 56: LED-based Horticultural Lighting

L I G H T F U N D A M E N TA L S

GAMMA RAYS X-RAYS ULTRAVIOLET INFRARED RADIO WAVES

.0001nm - .01nm .01nm – 10nm 10nm – 400nm 700nm - .01cm .01cm – 100m

VISIBLE LIGHT

400nm----------------------------------------------------------------------------------------------------------------------------------------------------------------700nm

WAVE + PARTICLE (PHOTON)

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

Page 57: LED-based Horticultural Lighting

P H O T O B I O LO G Y 1 0 1

PHOTOMORPHOGENESISLIGHT-CONTROLLED PROCESSES THAT REGULATE PLANT PHYSIOLOGICAL DEVELOPMENT OF FORM AND

STRUCTURE

QUALITY

PHOTOSYNTHESISSERIES OF LIGHT & DARK REACTIONS THAT OCCURS IN THE CHLOROPLASTS USING LIGHT ENERGY

(PHOTOSYNTHETIC PHOTON FLUX) TO GENERATE CARBOHYDRATES FROM CO2 AND H20.

YIELD

PHOTOPERIODISMPHYSIOLOGICAL RESPONSE TO RELATIVE LENGTHS OF LIGHT AND DARK PERIODS

FLOWER/FRUIT MANIPULATION

H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E O C T O B E R 1 2 2 0 1 6

Page 58: LED-based Horticultural Lighting

O C T O B E R R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

P L A N T S U S E PA R

H U M A N S U S E LU M E N S

Page 59: LED-based Horticultural Lighting

K E Y M E T R I C S

T O A C H I E V E C U L T I V A T I O N A N D F I N A N C I A L G O A L S

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

PPF | PPFD | UNIFORMITY | SPECTRUM | EFFICIENCY | FORM FACTOR

THE AMOUNT OF LIGHT EMITTED BY A LIGHT SOURCE. MEASURED IN: NUMBER OF PHOTONS PER SECOND (mmol/s)

Page 60: LED-based Horticultural Lighting

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

M E A S U R I N GP P F

Page 61: LED-based Horticultural Lighting

K E Y M E T R I C S

T O A C H I E V E C U L T I V A T I O N A N D F I N A N C I A L G O A L S

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

PPF | PPFD | UNIFORMITY | SPECTRUM | EFFICIENCY | FORM FACTOR

THE AMOUNT OF LIGHT REACHING YOUR CANOPY. MEASURED IN: NUMBER OF PHOTONS PER METER SQUARED PER SECOND (mmol/m2/s)

Page 62: LED-based Horticultural Lighting

SHENANDOAH GROWERS, WEST VIRGINIA

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

Page 63: LED-based Horticultural Lighting

K E Y M E T R I C S

T O A C H I E V E C U L T I V A T I O N A N D F I N A N C I A L G O A L S

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

PPF | PPFD | UNIFORMITY | SPECTRUM | EFFICIENCY | FORM FACTOR

THE AVERAGE, MAXIMUM AND MINIMUM AMOUNT OF PPFD. MEASURED WITH: A PAR MAP

Page 64: LED-based Horticultural Lighting

PA R M A P

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

Page 65: LED-based Horticultural Lighting

K E Y M E T R I C S

T O A C H I E V E C U L T I V A T I O N A N D F I N A N C I A L G O A L S

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

PPF | PPFD | UNIFORMITY | SPECTRUM | EFFICIENCY | SIZE | PROXIMITY

THE PROPORTIONS OF DIFFERENT WAVELENGTHS. MEASURED WITH: A SPECTRAL DISTRIBUTION GRAPH

Page 66: LED-based Horticultural Lighting

S P E C T R A L D I S T R I B U T I O N G R A P H S

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

Page 67: LED-based Horticultural Lighting

K E Y M E T R I C S

T O A C H I E V E C U L T I V A T I O N A N D F I N A N C I A L G O A L S

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

PPF | PPFD | UNIFORMITY | SPECTRUM | EFFICIENCY | FORM FACTOR

HOW ENERGY EFFICIENT A LIGHT FIXTURE IS AT CONVERTING ELECTRONS INTO PHOTONS. MEASURED IN:

MICROMOLES PER JOULE (mmol/J)

Page 68: LED-based Horticultural Lighting

K E Y M E T R I C S

T O A C H I E V E C U L T I V A T I O N A N D F I N A N C I A L G O A L S

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

PPF | PPFD | UNIFORMITY | SPECTRUM | EFFICIENCY | FORM FACTOR

HOW MUCH SPACE DOES YOUR LIGHTING SYSTEM REQUIRE? MEASURED IN: INCHES, CENTIMETERS, MILLIMETERS, ETC.

Page 69: LED-based Horticultural Lighting

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

Page 70: LED-based Horticultural Lighting

V E R T I C A L FA R M I N G

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

1.2”

5”

Page 71: LED-based Horticultural Lighting

SHENANDOAH GROWERS, WEST VIRGINIA

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

SHENANDOAH GROWERS, WEST VIRGINIA

Page 72: LED-based Horticultural Lighting

SHENANDOAH GROWERS, WEST VIRGINIA

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

SHENANDOAH GROWERS, VIRGINIA

Page 73: LED-based Horticultural Lighting

MEDMEN, CALIFORNIA

H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E O C T O B E R 1 2 2 0 1 6

Page 74: LED-based Horticultural Lighting

MEDMEN, CALIFORNIA

H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E O C T O B E R 1 2 2 0 1 6

Page 75: LED-based Horticultural Lighting

HEROES OF THE FARM, OREGON

H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E O C T O B E R 1 2 2 0 1 6

Page 76: LED-based Horticultural Lighting

HEROES OF THE FARM, OREGON

H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E O C T O B E R 1 2 2 0 1 6

Page 77: LED-based Horticultural Lighting

G R E E N H O U S E S U P P L E M E N TA L L I G H T I N G

H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E O C T O B E R 1 2 2 0 1 6

Page 78: LED-based Horticultural Lighting

SHENANDOAH GROWERS, WEST VIRGINIA

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

SHENANDOAH GROWERS, VIRGINIA

Page 79: LED-based Horticultural Lighting

SHENANDOAH GROWERS, VIRGINIA

H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E O C T O B E R 1 2 2 0 1 6

Page 80: LED-based Horticultural Lighting

LIFE GARDENS,WASHINGTON

H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E O C T O B E R 1 2 2 0 1 6

Page 81: LED-based Horticultural Lighting

I N C R E A S I N G A N T H O C YA N I N C O N C E N T R AT I O N

H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E O C T O B E R 1 2 2 0 1 6

Page 82: LED-based Horticultural Lighting

HALLNÄS, SWEDEN

H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E O C T O B E R 1 2 2 0 1 6

Page 83: LED-based Horticultural Lighting

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

HALLNÄS, SWEDEN

Page 84: LED-based Horticultural Lighting

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

LIGHT QUALITY AND QUANTITY FROM SOLE-SOURCE LED INFLUENCES GROWTH AND PHYTOCHEMICAL CONTENT OF BRASSICA MICROGREENS

JOSH GEROVAC, JOSH CRAVER AND ROBERTO LOPEZDEPARTMENT OF HORTICULTURE AND LANDSCAPE ARCHITECTURE

PURDUE UNIVERSITY

Page 85: LED-based Horticultural Lighting

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

Page 86: LED-based Horticultural Lighting

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

Plant Material• 25 g of Brassica oleracea (L.) var. gongylodes (kohlrabi)• 15 g of Brassica juncea (L.) Czern (mustard) • 15 g of Brassica rapa (L.) spp. nipposinica (mizuna)

Substrate• Polyethylene terephthalate fiber pad hydroponic tray

Environment • 21/17 °C day/night (16 h/8 h) • 50/60% day/night relative humidity • 500 ppm CO2

M AT E R I A L S A N D M E T H O D S

Page 87: LED-based Horticultural Lighting

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

Light treatments

• LED modules with light qualities of consisting of (%):

– 88:12 (red:blue)

– 84:5:11 (red:far-red:blue)

– 73:16:11 (red:green:blue)

• DLI of 6 mol/m2/d (PPFD ≈105 µmol/m2/s)

• DLI of 12 mol/m2/d (PPFD ≈210 µmol/m2/s)

• DLI of 18 mol/m2/d (PPFD ≈315 µmol/m2/s)

M AT E R I A L S A N D M E T H O D S

Page 88: LED-based Horticultural Lighting

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

Red:Green:Blue (%) 73:16:11

Red:Far-Red:Blue (%) 84:5:11

Red:Blue (%) 88:12

Page 89: LED-based Horticultural Lighting

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

400 450 500 550 600 650 700 750

Lig

ht

inte

ns

ity (

µm

ol·

m-2

·s-1

·nm

-1)

0

2

4

6

8

10

2

4

6

8

10

2

4

6

8

10

400 450 500 550 600 650 700 750 400 450 500 550 600 650 700 750

DR:W (%) 73:16:11 (R:G:B) DR:B (%) 88:12 (R:B) DR:B:FR (%) 84:11:5 (R:B:FR)

Wavelength (nm) Wavelength (nm)Wavelength (nm)

105 µmol·m-2

·s-1

105 µmol·m-2

·s-1

105 µmol·m-2

·s-1

210 µmol·m-2

·s-1

210 µmol·m-2

·s-1

210 µmol·m-2

·s-1

315 µmol·m-2

·s-1

315 µmol·m-2

·s-1

315 µmol·m-2

·s-1

Page 90: LED-based Horticultural Lighting

‘Garnet Giant’ Mustard

Red:Blue (%) 88:12

Red:Far-Red:Blue (%) 84:5:11

Red:Green:Blue (%) 73:16:11

6 12 18

Daily Light Integral (mol∙m–2∙d–1)

H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E O C T O B E R 1 2 2 0 1 6

Page 91: LED-based Horticultural Lighting

H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E O C T O B E R 1 2 2 0 1 6

To

tal p

he

no

lic

s (

mg

/g)

0

10

20

30

To

tal a

nth

oc

ya

nin

s (

mg

/g)

0.5

1.0

1.5

R:G:B

R:B

RFR:B

d dd

c cbc

c

a ab

bab a ab ab ab b ab ab

Daily Light Integral (mol/m2/d)

6 12 18

Daily Light Integral (mol/m2/d)

6 12 18

Red:Green:Blue (%) 73:16:11

Red:Far-Red:Blue (%) 84:5:11

Red:Blue (%) 88:12

Page 92: LED-based Horticultural Lighting

O C T O B E R 1 2 2 0 1 6H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E

Page 93: LED-based Horticultural Lighting

H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E O C T O B E R 1 2 2 0 1 6

O T H E R FA C T O R S T O C O N S I D E R :

• FIXTURE COST

• ENERGY SAVINGS

• HVAC SAVINGS

• CROP CYCLES / YEAR

• UTILITY REBATES

• PROJECTED YIELD INCREASE

• PROJECTED QUALITY INCREASE

• INCREASED AVERAGE REVENUE

Page 94: LED-based Horticultural Lighting

H O R T I C U L T U R E L I G H T I N G C O N F E R E N C E O C T O B E R 1 2 2 0 1 6

THANK YOU!

[email protected]

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Testing Horticultural Lighting Products

Metrics, Methods, and Considerations

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Agenda• Introduction

• Metrics

• Test Methods

• Standards

• Program Interest

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WHO IS UNDERWRITERS LABORATORIES?

• Safety Testing since 1894

• Lighting, Performance, and Efficiency Testing since 2009

⁻ ENERGY STAR®

⁻ DesignLights® Consortium

⁻ SSL & FTC Lighting Facts

⁻ U.S. DOE Compliance

⁻ California Energy Commission

⁻ Horticulture

WORLDWIDE LOCATIONS

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Who is Austin A. Gelder?• Support UL awareness and involvement in:

• Illuminating Engineering Society (IES) • American Society for Agricultural and Biological Engineers (ASABE)• Efficiency Programs (ENERGY STAR, DLC)• Lighting Regulations and Compliance (DOE, CEC)

• Past work:

• Lamp & Ballast Manufacturer• Product Manager• Technical Manager• Laboratory Manager

• Consulting• Consultant to EPA’s ENERGY STAR program for 4 years• Performed several analysis for Natural Resources Canada

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Metrics• Metrics are the language of

measurement

• Common metrics are valuable to have comparable testing• It’s hard to have a

conversation when we aren’t speaking the same language

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Metrics• Familiar metrics are all

geared towards the human eye response• Lumens, Candela, Lux, CCT,

CRI

• Human eye response is focused in the green and yellow areas, drops off for red and blue

IES Handbook 10th Edition

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Metrics• There is a problem with these terms…

• Plants do not have eyes!• Well, not ones to see with.

• What DO plants need?

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Metrics• Plants absorb radiation

through photosynthesis• And other mechanisms

• Photosynthetic radiation absorbs strongly in the deep blue and red spectrums• But not only in these

spectrums

• Question: • Is it a lighting product if it isn’t

used to see by? IES Handbook 10th Edition

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Metrics:• ASABE Progressing on a document for consistent metrics:

• Currently known as X640: Quantities and Units of Electromagnetic Radiation for Plants (Photosynthetic Organisms)• Includes definitions

• Includes metrics, quantities and units for radiation measurements and photon measurements

• Still needs to go through several votes, and address comments before it is finalized

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Metrics:• Notable Metrics :

• Photosynthetically Active Radiation (PAR) – Already a common metric, considers radiation that is used for photosynthesis, from 400 to 700 nm, in Watts

• Photosynthetic Photon Flux Density (PPFD) – PAR photon rate per unit area on a surface

• Plant Biologically Active Radiation (PBR)– Expands range of interest beyond photosynthesis to UV and IR spectrums (280 to 800 nm) to address non-photosynthetic photoreceptors in plants, in Watts

• Plant Biologically-Active Photon Flux Density (BPFD) – Like PPFD, but for PBR

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Metrics:• Notable Metrics

• Daily Light Integral – PPFD integrated over a 24 hour period, influenced by operating time

• Far-Red range – light in the 700 nm to 800 nm range

• UV range – light in the 100 nm to 400 nm range• Realistically, UV-C is largely filtered out from sunlight by the atmosphere, so the general

area of interest is 280 nm to 400 nm

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Test Methods: Familiar Methods and Their Uses• IES LM-79-08 – Photometric Test Method for LED products

• Obtains spectral power distribution, electrical characteristics and light output• But metrics are focused on the human eye and limited in temperature and humidity

• References Type C Goniophotometers for intensity distribution• May not be as accurate for short distance luminaires (near field)

• Other IES Methods have similar challenges• LM-82, LM-84, etc.

• IES LM-80-15 – Luminous Flux and Color Maintenance• Revised method addresses non-photometric flux, useful for estimating light

output degradation

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Test Methods: Familiar Methods and Their Uses• IES TM-21

• Degradation principles are similar… for white LEDs.• Is there applicability to direct color LEDs such as blues, or different semiconductors such

as Red?

• LM-80 not as common for direct color LEDs, not always at temperature and humidity that Horticultural Lighting will experience

• Does not address any shift in spectrum

• Similar issues exist for the TM-28 projection

• Direct colors are being considered in many revisions…• But are not in most current versions

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Test Methods:• Summary: Problem is test methods

are designed with the human eye in mind• As we mentioned before, plants don’t

have eyes.

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Test Methods: Horticultural Lighting Specific• ASABE is working on a Horticulture specific test method

• Draft currently known as X642

• Focus is on LED lighting • LEDs (Packages, Arrays, Modules)

• LED lamps

• LED Radiation Devices (formerly known as luminaires)

• Product focused, does not deal with field measurements

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Test Methods: Horticultural Lighting Specific• X642 approach is to reference / utilize existing test methods

• LM-79, LM-80, LM-84, LM-85

• TM-21, TM-28

• Measures Initial Radiant and Photon Flux and Intensity• Includes spectral measurement

• Measures Long Term performance changes• Output and spectral

• Recommendation is high humidity (99%)

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Test Methods: Horticultural Lighting Specific• X642 Includes instrumentation recommendations

• Spectroradiometer

• Quantum Sensor

• Recommends 5nm resolution for most applications

• Includes Conversions and formulas

• Includes Reporting Recommendations

• Status: Progressing, nearing first votes

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Test Methods: Additional ConsiderationsHorticultural lighting has features not often found in general lighting:

• Active Cooling:• Ducting and piping to manage the heat of a luminaire can be difficult to work

around photometric equipment

• Color Shifting:• A fixture that shifts color according to a plant’s lifecycle may be a great thing,

but what points are measured?

• High Heat and Humidity:• Accurate representation of the situation the product is likely to operate in,

but does not play kindly with photometric measurement equipment

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Test MethodsSummary:

• Current lighting test methods are not sufficient for horticultural lighting

• Testing may be challenging for some types of fixtures

• Like photometrics, more test methods may be needed for different scenarios

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Standards• Current standards on lighting for agricultural lighting are limited:

• EP344.4 – Lighting Systems for Agricultural Facilities• Focused on performance of people and tasks, not plant growth

• Proposal in China to develop standards

• ASABE in early stages of standards development• How to consider efficiency and efficacy

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StandardsSafety:

• Historically plant lighting has been evaluated like other lights• But the conditions of horticultural lighting are intense

• UL establishing a safety certification category for Horticultural Luminaires• Will use Collaborative Standards Development and work with industry to develop

appropriate requirements

• Many safety questions:• Photobiological hazards – UV and Blue Light

• Moisture considerations

• Mounting and moving lighting

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StandardsSummary:

• Few standards currently exist

• Attention from new LED products driving development

• Will see more standards coming up in the future• Test methods are often precursors the standards

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Program and Legislative InterestPrograms… Utilities… Etc…

• Regulation: DOE and California• Lamps are most often legislated

• Exemptions in place for most sources for plant lighting

• Ballast legislation may impact new Metal Halide and Linear Fluorescent fixtures

• EPA’s ENERGY STAR• Investigated, no action has been taken

• Unlikely to pursue, as lighting has been focused on residential

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Program and Legislative InterestPrograms… Utilities… Etc…

• DesignLights Consortium• Expressed interest in 2015 DLC Meeting, but no mention in 2016

• DLC is involved in the ASABE effort

• Action likely when standards and test methods completed

• Electrical Utilities• Sharp increase in energy use in certain states

• Individual utilities may issue custom rebates before DLC• Example: Xcel Energy incentivized a program in Colorado this summer

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Overall Summary:• Metrics are being solidified to make sure everyone is speaking the

same language

• Current Test Methods need adjustment to measure horticultural lighting with the appropriate metrics

• Standards are few and far between, but will come to bring performance, consistency and better safety

• Programs and Utilities are interested… but may need metrics, test methods, and standards before widespread adoption

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Thank you!!Questions, comments, complaints?

Austin A. Gelder

[email protected]

770-419-9249 Office

Page 121: LED-based Horticultural Lighting

The New World of Spectral

ControlMeasurable Value for Your Customers

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● Founded in 2006

● Headquarters in Göteborg, Sweden

● Research based product

development

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Increased

Quality and

Product

Manipulation

Increased

Harvest RatesReduced

Energy Costs

Inducing Red

Foliage in

Lettuce at the

End of

Production

Effects of

Spectral

Control on

Faster

Biomass

Production

Daily Light

Integral (DLI)

Monitoring &

Adaptive

Output

Data

Collection and

Analysis

Opportunities

Monitoring

and Precision

Agriculture

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Amerikanisher

BraunerGalliano

Page 127: LED-based Horticultural Lighting

Increased

Quality and

Product

Manipulation

Increased

Harvest RatesReduced

Energy Costs

Inducing Red

Foliage in

Lettuce at the

End of

Production

Effects of

Spectral

Control on

Faster

Biomass

Production

Daily Light

Integral (DLI)

Monitoring &

Adaptive

Output

Data

Collection and

Analysis

Opportunities

Monitoring

and Precision

Agriculture

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“Supplemental FR has shown to boost

photosynthetic rates beyond what

could be expected for an equal input

of PAR photons.”

Dr. Youbin Zheng & Dave Llewellyn

“We were getting roughly a week less

in our flowering time, because we

were able to mimic the sun more

naturally and speed up the whole

process.”

Kevin Biernacki

Page 129: LED-based Horticultural Lighting

Increased

Quality and

Product

Manipulation

Increased

Harvest RatesReduced

Energy Costs

Inducing Red

Foliage in

Lettuce at the

End of

Production

Effects of

Spectral

Control on

Faster

Biomass

Production

Daily Light

Integral (DLI)

Monitoring &

Adaptive

Output

Data

Collection and

Analysis

Opportunities

Monitoring

and Precision

Agriculture

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DLI Control

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Increased

Quality and

Product

Manipulation

Increased

Harvest RatesReduced

Energy Costs

Inducing Red

Foliage in

Lettuce at the

End of

Production

Effects of

Spectral

Control on

Faster

Biomass

Production

Daily Light

Integral (DLI)

Monitoring &

Adaptive

Output

Data

Collection and

Analysis

Opportunities

Monitoring

and Precision

Agriculture

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Our vision is to create a

complete system including

biofeedback where the plants

are in essence controlling the

light system. This is based on

decades of research in plant

fluorescence and biofeedback

and protected by our patent

portfolio.

Page 133: LED-based Horticultural Lighting

Thank you!

Karin DankisProduct Manager

Heliospectra [email protected]

+4670 66 90 03

www.heliospectra.com

Page 134: LED-based Horticultural Lighting

ROBERT COLANGELO,

FOUNDING FARMER/CEO

GREEN SENSE FARMS

Page 135: LED-based Horticultural Lighting

Stations

NPR 89.1 FM Merrillville, IN

WBBM 780 AM, Chicago, IL

WBBM 105.9 FM, Chicago, IL

WRCK 107.3 FM, Utica, NY

NY WUSP 95.5 FM, Utica, NY

KZLA- 98.3 FM, Riverdale, CA

WHPP -106.3 FM, Columbia City, IN

WJFX - 107.9 FM, Fort Wayne, IN

KQSP- 1530 AM, Minneapolis, MN

WKTA - 1330 AM, Evanston, IL

WEEF - 1430 AM, Evanston, IL

Disney Radio Channel StationsRadio Disney Atlanta – WDWD (AM) 590

Radio Disney Boston – WMKI (AM) 1260

Radio Disney Charlotte – WGFY (AM) 1480

Radio Disney Chicago – WRDZ (AM) 1300

Radio Disney Cleveland – WWMK (AM) 1260

Radio Disney Dallas – KMKI (AM) 620

Radio Disney Denver – KDDZ (AM) 1690

Radio Disney Detroit – WFDF (AM) 910

Radio Disney Houston – KMIC (AM) 1590

Radio Disney Indianapolis – WRDZ 98.3 (FM)

Radio Disney Los Angeles – KDIS (AM) 1110

Radio Disney Miami – WMYM (AM) 990

Radio Disney Minneapolis – KDIZ (AM) 1440

Radio Disney New York – WQEW (AM) 1560

Radio Disney Orlando - WDYZ (AM) 990

Radio Disney Philadelphia – WWJZ (AM) 640

Radio Disney Phoenix – KMIK (AM) 1580

Radio Disney Pittsburgh – WDDZ (AM) 1250

Radio Disney Portland – KDZR (AM) 1640

Radio Disney Sacramento - KIID (AM) 1470

Radio Disney Salt Lake City – KWDZ (AM) 910

Radio Disney San Francisco – KMKY (AM) 1310

Radio Disney Seattle – KKDZ (AM) 1250

Radio Disney St. Louis – WSDZ (AM) 1260

Radio Disney Tampa - WWMI (AM) 1380

Nationally Syndicated 37 Stations Coast to Coast

Podcast available

Sustainable Innovations

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SUST S360: The Art of Sustainability

Green Sense Farm is the leader in indoor vertical farming and implements sustainable farming practices

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XPRIZE I Prize Sustainability. What Do You Prize? www.xprize.org

Artist, Stephanie Crowley, Chrysalis Studios Inc.

Page 138: LED-based Horticultural Lighting

Water, energy, transportation are inextricably linked to food production. New farming methods will be needed to feed a growing global population that use less water, energy and land.

Consumers are demanding fresh, locally grown, high quality produce, free of chemicals.

Retailers have recognized this trend and seek local growers that can provide produce, year-round, regardless of climate and weather conditions.

There is a shortage of growers who can produce a consistent, predictable, year-round supply of fresh vegetables, pesticide, herbicide and GMO free in a small footprint.

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◦ Buyers

◦ Grocery stores, produce companies, restaurants, institutional users, food processors

◦ Growers

◦ Commercial growers, small farms/freight farms, research facilities, hobbyists

◦ Vendors & Consultants

◦ Equipment, LED lights, fertilizers, substrate, packaging…

◦ Publications, Associations & Academia

The Emerging IVF Market: The Beginning of the Beginning!

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Types of Indoor Vertical FarmersLife Style Change

Grower Oriented

Business Oriented

Multidisciplinary Team◦ Strong Business Skills

◦ Strong Finance and Capital markets

◦ Strong Horticultural and Growing Experience

◦ Produce Experience

◦ Marketing, Sales and Packaging

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New Model: Farm technology by crop type!

Field Farming – wheat, corn, soybeans…

Greenhouses – tomatoes, cucumbers, peppers…

Indoor Vertical Farms – leafy greens, lettuces, herbs, plant protein…

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Market Drivers

◦ Large, dense population centers

◦ Cold climates with short growing seasons

◦ Areas where food is transported long distances

◦ Resource constrained markets

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“We didn’t create farming. We made farming better.”

To profitably and sustainably grow the best leafy greens in a controlled indoor environment.

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Thomson Reuters report on feeding a global population www.9billionbowls.com

Page 145: LED-based Horticultural Lighting

Current Food Distribution Model

10/17/2016 CONFIDENTIAL & PROPRIETARY INFORMATION - DO NOT COPY OR DISTRIBUTE

Days1 2 3 4 5 6

Farm

Table

Page 146: LED-based Horticultural Lighting

Green Sense Farms Disruptive Model

10/17/2016 CONFIDENTIAL & PROPRIETARY INFORMATION - DO NOT COPY OR DISTRIBUTE

Hours1 6 12 18 24

Farm

Table

Page 147: LED-based Horticultural Lighting

China Expansion PlansChina 1.4 Billion People

Page 148: LED-based Horticultural Lighting

48 million people within 50 Miles of the Farm

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iD Town Shenzhen, China

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ChallengeFunding at Agricultural colleges is dominated by big agribusiness. A majority of the research and educational programs are targeted to big corn and cattle leaving little resource for alternative farming.

Alternative sustainable farming practices are emerging to grow fruits and vegetables in controlled indoor environments (greenhouse, hot houses, indoor vertical farms…).

They receive limited resources and there is a shortage of alternative farming research facilities and experienced teachers to train the new modern farmer.

With increasing costs of college more students either cannot afford to attend college, or graduate with crippling debt.

Enrollment at agricultural colleges is declining. Traditional farming is perceived to negatively impact the environment and generate jobs that are hard work, long hours and low pay.

there is a rising global population, with more mouths to feed and a shortage of job ready graduates to work in the agriculture and food service industry.

Page 152: LED-based Horticultural Lighting

10/17/2016

Green Sense Farms-Ivy Tech CollegeFarm-Tech Hands on Training Center

“Earn to Learn” Program

Limiting factor to expansion is trained people

Page 153: LED-based Horticultural Lighting

Consideration for buying LED lightsPrice ($/µ Mol/Joule)

◦ PAR

◦ Light spectrum

Ease of Installation◦ Hanging/Connecting/Wiring

Approval (UL, CE, CCC)◦ Waterproof

Warranty◦ Length

◦ Company creditworthiness

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The FutureCo-location of IVF with Greenhouses and Field Farms

LED lights/Seeds

Superfoods/Juices

Biopharmaceuticals

Page 155: LED-based Horticultural Lighting

Online Public Offering https://www.startengine.com/startup/green-sense-farms-llc

Page 156: LED-based Horticultural Lighting

Thank You When You're Green, Your Grow!

Robert Colangelo, Founding Farmer/CEOGreen Sense Farms, LLC

6525 Daniel Burnham Dr., Suite BPortage, IN 46368

T 219.762.9990C 312 493-1470

[email protected]

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• Steve Edwards, founder of PhytoLux Ltd

• UK LED Plant growth lighting company

• Established 2011

• 5 years research and development with commercial sales success in UK

• Over 70 UK sites using PhytoLux solution

• Established strong network of knowledge transfer between clients

• Primary product range designed for glasshouse supplementary top light replacement to HPS

• Signed a licensing agreement with Plessey Semiconductors Ltd in April 2016

Introduction

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Technological Advantages are well known

Zero Maintenance

What can LED achieve?

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Market Applications?

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There is more to consider ….Capital Cost

Technical Solution

Environmental

Controls

Business Impact

Commercial

Viability

But it’s not just about light …..

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Capital Cost

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Technical Solution

Page 164: LED-based Horticultural Lighting

Attis-7 HB600W HPS Attis-7 HR

Light does matter ….

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600W HPS Attis-7 HB Attis-7 HR

Commercial turnip trial …

Page 166: LED-based Horticultural Lighting

Balanced Crop

CO2

Nutrient

Light

Temp

Water

Environmental

Controls

Page 167: LED-based Horticultural Lighting

Business Impact

Commercial

Viability

Page 168: LED-based Horticultural Lighting

• UK Strawberry Trial

• Variety = Sonata

• Quantity Attis-7 Units = 1 per 55 ft²

• Light level =70 PPFD

• Spectrum = high red spectrum with extra far red bulbs for night break lighting.

• Day temp 59°f degrees, venting at 61°f degrees Night temp 45°f degrees, venting at 46°f

• Lighting period 12 hours per day

Commercial strawberry trial ….

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£0.00

£1.00

£2.00

£3.00

£4.00

£5.00

£6.00

£7.00

0

10

20

30

40

50

60

70

80

10/6/2015 11/6/2015 12/6/2015 1/6/2016 2/6/2016

Yield kg

Control

Lit #1

Lit #2

Return per kg

Commercial strawberry trial ….

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£0.00

£1.00

£2.00

£3.00

£4.00

£5.00

£6.00

£7.00

£0.00

£500.00

£1,000.00

£1,500.00

£2,000.00

£2,500.00

10/6/2015 11/6/2015 12/6/2015 1/6/2016 2/6/2016

Cumulative Net Return

Control

Lit #1

Lit #2

Return per kg

+22%

+60%

Commercial strawberry trial (100 m²) ….

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Light is important for plant growth but its not just about light when considering an LED solution….

Capital Cost

Technical Solution

Environmental

Controls

Business Impact

Commercial

Viability

Conclusion

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LEDs in Horticulture- The Current Reality

Presented by:

Eric Moody

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- Market Potential

- History of LEDs in Horticulture

- Advantages of LEDs

- Disadvantages of LED

- Typical Applications

- What’s next?

AGENDA:

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• Horticulture LED market is growing RAPIDLY.

• Almost $600 million in LED sales in 2015 worldwide

• Predicted to be almost $2 billion by 2020

• Seeing a rise of almost 30% YOY

• Commercial greenhouses will be the largest market

• Indoor and Vertical Farming will have the biggest gains

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Innovation Timeline: Large-Scale Horticultural LED Applications

• 2008: LED Tissue culture mainly with red and blue LEDs(eff. 1.0 µmol/J)

• 2010: LED Research applications with red blue and farred LEDs(eff. 1.3 µmol/J)

• 2011: Introduction LED bar shape modules with standard light recipes(eff. 1.6 µmol/J)

• 2012: Introduction of light recipes with white LEDs added for Multi layer and research applications

• 2013: Introduction of LED Interlighting for high wire crops

• 2014: Introduction of LED Toplighting(eff. 2.1 µmol/J)

• 2016: Significant Improvements in Efficiencies(eff. Up to 2.7 µmol/J in Toplighting)

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- Energy Savings

- Optical Design Freedom

- Spectral Tuning

- Heat Management

- Long Life, Low Maintenance

Advantages of LEDs in Horticultural Applications:

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Spectral Tuning & Photosynthesis

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RB (LB)

RB (MB)

RB (HB)

RW (LB)

RWFR (MB)

Full Spectrum

RBFR (MB)

RBFR (HBFR)

Page 196: LED-based Horticultural Lighting

• High capital expenditure + other related incremental costs

• Lack of Quality Standards

• Optimal light recipes for specific crops & varietals still largely unproven

Disadvantages of LEDs in Horticultural Applications:

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1000w HPS DE Fixture w/ 2100 umol output at $550 = $0.26/umol

215w LED Top Light w/ 550 umol output at $420 = $1.31/umol

320w LED Top Light w/ 860 umol output at $950 = $1.10/umol

LED Toplight is currently 4-5X cost of HPS

Cost of Ownership Comparison – LED vs. HPS:

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Typical Applications

Growing without DAYLIGHT1. Tissue culture2. Seed germination3. Young plant production4. Vernilization of young plants5. Production of leafy and micro greens6. Research applications7. Bulbous plants

Growing with DAYLIGHT1. Lettuce, leafy and micro greens2. Young plant production3. Tree nurseries, rooting of cuttings4. Bulbous plants5. Cut flowers6. Potted plants7. High wire crops8. Influencing morphogenic plant development

(steering light)9. Football pitch lighting

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Some of the oldest uses of LED in Horticulture:

- Vertical Farming- Propagation- Tissue Culture- Seed Germination

Replaces fluorescent, HPS and MH

Multi-Layer Applications

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Advantages over traditional technologies:- Enables vertical production on a small footprint- Countless color spectral available- Low energy consumption

Hurdles:- Cost vs. traditional (but decreasing rapidly)- LED is very directional and covers small footprint

Multi-Layer Applications

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• The future is now! Micro Greens, Vertical Harvests, etc. are currently using LEDs and the market is growing rapidly!

• Demand to localize produce has pushed this market forward.

• MultiLEDs are now available in low and high outputs making them ideal for anything from tissue culture to growing micro and leafy greens.

Multi-Layer: Current vs. Future

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Traditional Horticultural Top Lighting Technologies:

1000w Agro HPS: 1850 umols = 1.85 umol/j

1000w DE HPS: 2100 umols = 2.1 umol/j

1000w MH: 1350 umols = 1.35 umol/j

Leading Horti LED Manufacutrers are now surpassing the 1.9 – 2.2 umol/j which was the benchmark just 2-3 yrs ago

Some are now hitting 2.5 (Phillips) – 2.7 (PL Light) umol/j

PL Light: 320 w @ 860umol output (2.688 umol/j)Philips: 215 w @ 550 umol output (2.558 umol/j)

Top Lighting Applications

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Positives:

• Now more efficient than HPS

• Lifetime of fixtures

• Color Spectrum Choices

• Temperature (Can be closer to crop and doesn’t require the cooling like HPS)

Top Lighting Applications

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Hurdles:

Cost, Cost, Cost

1000w HPS DE Fixture w/ 2100 umol output at $550 = $0.26/umol

320w LED Top Light w/ 860 umol output at $950 = $1.10/umol

LED Toplight is currently 4-5X cost of HPS

Top Lighting Applications

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Current:

• In new construction with high power rates (CA, AK, HI, ME, MA, etc.)

• Where there is not enough total service amps on site

• Mix Spectrum – Using HPS/LED mix for enhanced spectrum

• Power Co. rebates/grants for LED

Future:

• Costs will continue to decline as efficiencies rise

• Cannabis legalization pushing the technology further due to such high light level crops and indoor grows

Top Lighting: Current vs. Future

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• Can be placed close to canopy without burning leaves.

• Increased yield and quality for high-wire crops

• Hybrid System = flexibility and optimum lighting control throughout growing season.

Inter Lighting Applications

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Current:

• High-wire crops like tomatoes & cucumbers

Future:

• Costs will continue to decline as efficiencies rise

• Potential adoption for indoor cultivation of cannabis plants

Inter Lighting: Current vs. Future

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• Establish Industry Standards

• Define Optimal Light Recipes for optimal plant growth, fruit yield and quality for specific crops and varietals.

• Cost efficiencies to reduce capital costs

Where to Next for LEDs in Horticulture?

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Questions?

Eric Moody

Lighting Solutions Specialist

T: 1.800.263.0213

C: 514.490.6421

[email protected]

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The Future of Horticultural LED Lighting

Melanie YeltonVP of Research and Development

LumiGrow, Inc.

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• Influence plant characteristics, nutrition, and flavor

• Fight disease and create a sustainable alternative to PGRs

• Boost plant quality, yield, and benefit production

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Commercial <-> Research

Partnerships

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VS

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Pocock, T. 2015. Light-emitting Diodes and the Modulation of Specialty Crops: Light Sensing and Signaling Networks in Plants. HortScience September 50:9.

• PSN

• Pigments

• Phototropism

• Development

• Plant Growth

• Plant Protection

Plants Respond To Light, It’s In Their Genes!

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400 – 520 NanometersHigh absorption by chlorophyll and

carotenoids, big influence on photosynthesis

610 – 750 NanometersHigh absorption by chlorophyll, big influence on

photosynthesis and photoperiodism, blocking may slow stretch

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Approach to Research

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Approach to Research

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Rose Trials

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Other Floriculture Trials In Partnership with

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• Longer Shelf Life

• Disease Prevention

• Benefits for Color

• Longer Production

• Benefits for Flowering

• Change in Morphology

Plants Grown Under LEDSpectrum Trials Experienced

Research Done In Partnership with

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Research For Commercial Greens

Research Done In Partnership with

• Changes in flavor profile (sweetness, peppery)

• Nutritional Benefits

• Richer Color (more commercial appeal)

Lettuce and Basil Grown Under LED Experienced

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Research For Commercial Crops

Tomato Grafting Under LED• More compactness

• Greater uniformity

• Possible increase in root mass

• Possible reduction in healing time

Research Done In Partnership with

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• Increase of terpenes in some strains

• Effects on cannabinoids

• Increased CBD content

• Effects on aroma and flavor

Research For Cannabis

Cannabis Grown Under LED(as a result of production blue light treatment)

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• Positive effects of blue light treatment

• Increase of terpenes in some strains

• Effects on cannabinoids

• Increased CBD content

• Effects on aroma and flavor

Research Summary

Cannabis Research

• More compactness

• Greater uniformity

• Possible increase in root mass

• Possible reduction in healing time

Tomato Grafting

• Changes in flavor profile (sweetness, peppery)

• Nutritional Benefits

• Richer Color (more commercial appeal)

Lettuce and Basil Research

• Longer Shelf Life

• Disease Prevention

• Benefits for Color

• More Compact

• Control Flowering

• Longer Production

Floriculture Research

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Utilizing Technology for Dynamic Spectrum Research

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The Future of Horticultural LED

Technology can be used to implement dynamic light regiments for optimal plant growth

Spectrum Control

Red Light

Engine driving plant growth

Blue Light

Steering wheel directing growth

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Precision Agriculture in a Controlled Environment

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The Future of Horticultural LED

Precision Agriculture will be applied to controlled agriculture for precision growth and production.

Technology will begin to integrate for a more holistic and easier-to-use solution

Controlled Agriculture Will Be Integrated

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LEDs for Horticulture LightingDrake Stalions – Senior Marketing & Business Development Manager

Kurt Liepmann – SSL Applications Engineer

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LEDs for Horticulture Lighting

1. Why? 2. How?

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LEDs for Horticulture Lighting

1. Why? 2. How?

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Why use LEDs?

Increased crop yields

Faster or controlled growth/flowering

• CONTROL, CONTROL, CONTROL!

• Wavelength

• Spectrum

• Flux

• Photoperiod

Lower Costs• Reduced Power Consumption

• Long Lifetime

Better Space Utilization• Form Factor

• Reduction in radiated heat

Photo courtesy of Urban Harvest

BENEFITS RESULTS

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LEDs come in different wavelengths

Blue• Dominant Wavelength –

450nm

• Chlorophyll a & b short wavelength peaks

Red• Peak Wavelength – 660nm

• Chlorophyll a & b long wavelength peaks

• Phytochrome Pr

Far Red• Peak Wavelength – 730nm

• Phytochrome Pfr

Greenish-White• Can fill in the rest of the

spectrum

• Possible human centric uses

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

300 400 500 600 700 800Wavelength (nm)

Rel

ativ

e V

alu

e*

*Relative values are for each LED only

Plant Response Curves

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Tunable Spectrum• Traditional light sources (HPS, MH, Fluorescent) only offer static

spectrum solutions.

1000W HPS SPD T5HO – Fluorescent SPD

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Tunable Spectrum• LEDs allow you to custom tune the

spectrum to suit the plant’s needs

Example:

660 W

450 730

Percent of Radiometric Power

Blue400-499nm

Green500-599nm

Red600-699nm

Far Red700-799nm

Condition #1 30% 0% 60% 10%

Condition #2 10% 20% 65% 5%

Condition #1 SPD Condition #2 SPD*Each LED addressed independently

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Tailored spectra for human needs• Applications in harvest lights,

residential/hospitality lighting, and retail environments

• Mix greenish-white LEDs and red (660nm) LEDs to create high CRI white light while targeting key photosynthetic wavelengths

100% Greenish-white25% 660nm

55% Greenish-white45% 660nm

25% Greenish-white75% 660nm

3600k/ 80 CRI

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Long Operating Life• A major parameter in calculating ROI when deciding what type of

light technology to purchase is lifetime or how often you need to replace or service the fixture.

Average Life (hrs)

High Pressure Sodium 10K-24K

L70B50 (hrs)(Tj=120C, If=500mA)

High Power LEDs 100K

Time to failure

Time to when flux is

≤ 70%

of initial value

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Small Form Factor• LED’s small form factor provides

a fixture manufacturer a degree of design freedom that they didn’t have before. This enables:• Inter-lighting applications

• Vertical farming applications

• Use of secondary optics

• Unique population patterns Photo Courtesy of Netled Oy

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Reduced Radiated Heat• 1000W HPS grow lamp vs a 400W LED grow lamp at equal distance

400W LED Light

Max LED Max HPS

Fixture 75°C 84°C

Floor 31°C 63°C

Diff 44°C 21°C

1000W HPS Light

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LEDs for Horticulture Lighting

Why? How?

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Considerations for Designing LEDs into Horticulture Fixtures

System Optical Thermal Electrical

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Considerations for Designing LEDs into Horticulture Fixtures

System

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Photon Flux• Selecting the right LEDs requires not only understanding what

wavelengths/spectra is needed but also the intensity

• LEDs are measured in Luminous Flux (lm) or Radiant Power (mW), a conversion will be needed in order to calculate Photon Flux (PPF) in µmol/s

Optical Power

• W or J/s

Photon Flux

• µmol/s?

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SPD S(λ) Photon Energy per Wavelength

PAR

(for PPF only)

Photon Flux Curve

Convert Optical Power to Photon Flux

hcE

=

#

2

1

hc

dS

s

photons

Divide by Avogadro's number (6.022x1023 photons = 1 mol) to convert to mol or μmol

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LED Degradation• Blue LEDs (InGaN) and Red LEDs (AlInGaP) have different degradation

over lifetime characteristics

• LED manufactures can provide LM-80 data to help understand these lifetime characteristics

• Poor thermal management/electrical design can lead to uneven degradation• Altered SPD or Blue:Red ratio

• Change/reduction in crop yield

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Considerations for Designing LEDs into Horticulture Fixtures

Optical

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Optical Considerations:• Homogeneous lighting is critical for even crop growth

• LED spacing/mixing or use of primary/secondary optics may be critical depending on the application type

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LED Characteristics• LEDs are directional light sources

and w/o primary optics are basically Lambertian emitters.• FWHM = 120deg

• Some LEDs on the market with primary optic (dome) can range from 80deg to 150deg beam angles

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Optics• Using LEDs with primary optics

and/or adding secondary optics allows you to shape the beam pattern• Eliminates wasted photons in

areas void of plants (aisles/walkways/walls)

• Use of a secondary optic will result in loss of photon flux• Typ losses ~10-15%

Bare LED

LED w/ different secondary optic

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Considerations for Designing LEDs into Horticulture Fixtures

Thermal

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Thermal Considerations:• Unlike traditional lighting sources, LEDs don’t radiate heat, they

instead generate heat internally and it must be sufficiently extracted

• Proper thermal management is critical to meeting performance targets as well as achieving long lifetime

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LED Characteristics Affected by TemperatureForward Voltage Relative Intensity Wavelength

*Different LEDs (wavelength/package/mfg) will have different characteristic curves

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Thermal Management:• As a rule, the thermal

management of an LED system can be broken down into three system levels:

1. LED

2. PCB

3. Cooling System

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Thermal Management: LED• At LED level, thermal management is

generally predefined by the component manufacturer and is determined by the design of the LED

• LED data sheets will list the junction-solder point thermal resistance Rth JS • C/W or K/W

• Knowledge of the heat path of the LED is important for the thermal design of the PCB and system.

Lead-Frame

Ceramic

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Thermal Management: PCB• Once the heat from the LED housing

reaches the PCB, the PCB must ensure the transmission of heat from then on.

• Basic Considerations:• Amount of thermal power• LED pitch• PCB Substrate Material

• FR-4 vs MCPCB• What mechanisms are used to cool the

system?• How should the heat be transmitted to

the heat sinks if present?

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Thermal Management: PCB Simulation

Effect of substrate typeEffect of copper pad size

16mm2 Pads4mm2 Pads FR-4 MCPCB

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Thermal Management: Cooling System• The cooling system is generally the end of the heat path. From this point

the generated heat can only be dissipated via convection or radiation.

• Common Methods:• Passive – heatsink/metal housing• Active – heatsink + fan

• Thermal Interface Material (TIM) needed to enhance the thermal coupling between PCB and Heatsink• Grease• Pad

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Considerations for Designing LEDs into Horticulture Fixtures

Electrical

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Electrical Considerations:• Unlike traditional light sources, LEDs are current driven devices

• Voltage and thus power, are functions of the amount of current sourced• Blue LED ≈ 3V

• Red LED ≈ 2V

• Proper driving is critical to meeting performance targets and lifetime

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LED Characteristics Affected by Drive CurrentForward Voltage Relative Intensity Dominant Wavelength

*Different LEDs (wavelength/package/mfg) will have different characteristic curves

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Power Supplies• Converts AC line voltage to DC

voltage for LEDs

• May be constant current or constant voltage• Max output voltage must exceed LED

Vf• Constant voltage supplies will require

on-board electronics to regulate LED current

• Single channel vs multi-channel

• Controls inputs optional

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In Summary

LEDs offer several benefits for horticulture lighting applications that can increase crop yields and lower energy costs

Several considerations must be taken into account when designing for LEDs to ensure proper performance and lifetime.

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Thank You!

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Looking Forward: Contemplating the Other Benefits

that LEDs Can Bring to HorticultureJaimin S. Patel, Ph.D. Lighting Research Center, Rensselaer Polytechnic Institute, Troy, NY

David Gadoury, Ph.D. Cornell University, Geneva, NY

Mark S. Rea, Ph.D. Lighting Research Center, Rensselaer Polytechnic Institute, Troy, NY

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David Gadoury

Tyler McCann

Lance Cadle-Davidson

Lori Brock

Keith Cordero

Claus Holger

Jaimin Patel

Mark Rea

Mariana Figueiro

Natalia Peres

Arne Stensvand

Aruppillai Suthaparan

Funding

National Research Council of Norway

North American Strawberry Grower’s Association

USDA Crops at Risk Competitive Grants Program

USDA Specialty Crops Research Initiative

USDA Organic Research and Extension Initiative

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Lighting for plants in the 20th century• Primary uses

• Growth: Fill in for daily light integral or extend daylight

• Flowering: Photoperiod control

3

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• Technologies• Daylight

• HPS, MH and maybe fluorescent

• Degrees of freedom• Amount (wattage, raise or lower mounting height)

• On/off (photoperiod)

• Plus• Pesticides

4

Lighting for plants in the 20th century

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• Technologies• Solid-state lighting

• LEDs, light-emitting diodes

• Greater control over• Spectrum

• ~365 nm to ~800 nm• Temporal

• Duration on/off • Frequency • Phase

• Amount • Dimming

• Spatial distribution• Uniformity

5

470 nm LEDs 660 nm LEDs

625 nm LEDs 470 nm + 660

nm LEDs

HPS LED

Lighting for plants in the 21st century

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• Primary uses• Growth and flowering

at lower energy

• Greater nutrition, flavor, shape

6

Lighting for plants in the 21st century

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Diseases challenge crop production and food security• Greenhouses and high tunnel systems are extremely

favorable for epidemics of powdery mildews and other common diseases

• Diseases destroy crops. Losses are focal, shocking, and often catastrophic to individual growers or operations.

Grape Powdery Mildew

Hop Powdery Mildew

Poinsettia Powdery Mildew

Strawberry Gray Mold

Cucumber Powdery Mildew

Potato Late Blight

Basil Downy Mildew

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Dark Light

Control of plant diseases• Fungicides

Concern: - Develops fungicide resistance in pathogen

- Leaves pesticide residues in our crop produce

• Illumination of plants could be a potential alternativeNew technology

Benefits: 1. Healthy production without pesticide residues

2. Can induce plant growth in addition to disease control

8

Basil Downy Mildew

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How plant pathogens are affected by light

9

Pow

der

y M

ildew

Fungal Growth Stages

Light Factors

Presence/Absence of Light

ApplicationTime

Duration ofLights On

Diurnal Rhythms

LightSpectrum

LightAmount

Mixture ofLight Spectrum

Mycelia x xSporangiophores/

Conidiophores

Spores

SporeRelease

SporeGermination

Strawberry

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10

Suthaparan et al, 2016. Plant Dis. 100: 1643-1650

UV-B suppresses strawberry powdery mildew

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11

Pow

der

y M

ildew

Fungal Growth Stages

Light Factors

Presence/Absence of

Light

ApplicationTime

Duration ofLights On

Diurnal Rhythms

LightSpectrum

LightAmount

Mixture ofLight

Spectrum

Mycelia x x xSporangiophores/

Conidiophores

Spores x x xSpore

Release

SporeGermination x x

Cucumber

How plant pathogens are affected by light

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Red light controls cucumber powdery mildew

12

Adapted fromSuthaparan et al. 2014.

Plant Disease 98: 1349-1357

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Disease development influenced by light conditions

Pow

der

y M

ildew

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Disease development influenced by light conditions

14

Pow

der

y M

ildew

Do

wn

y M

ildew

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Can knowledge of light effects change how we control plant diseases?S

po

res

rele

ased

(%

)

Gadoury et al. 1998. Phytopathology 98: 902-909

This is now a part of disease management programs worldwide, saving millions of $ every year.

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Plant pathogens influenced by light conditions

16

Do

wn

y M

ildew

Growth Stages

Light Factors

Presence/Absence of Light

ApplicationTime

Duration ofLights On

Diurnal Rhythms

LightSpectrum

LightAmount

Mixture ofLight Spectrum

Mycelia

Sporangiophores/Conidiophores x x x

Spores x x xSpore

Release

SporeGermination

Basil

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Wavelength: 625 nm

Intensity: 12 µmol.m-2.s-1

Duration of red light: 12 h during night

Red light suppresses basil downy mildew

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Red light suppresses basil downy mildew

Dark Red-light exposed

0

50000

100000

150000

200000

6 8 10

Spo

ran

gia

cou

nt/

ml

Days after inoculation

DarkRed light

0

20

40

60

80

6 8 10 12

Dis

eas

e s

eve

rity

(%

)

Days after inoculation

DarkRed lights

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Effect of light amount on sporulation of basil downy mildew pathogen

19

0 21 37 86

Light intensity (µmol.m-2.s-1)

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• Plant diseases will be a part of the controlled environment

• Lighting can be an organic alternative to pesticides

• A consortium for research and development is the best model to capitalize on this opportunity

• We seek partnerships through development of a consortium to develop and exploit new knowledge and lighting technologies to suppress plant diseases and promote plant health

20

www.lrc.rpi.edu

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