Lecture Notes Polymer Basics

Embed Size (px)

Citation preview

  • 8/10/2019 Lecture Notes Polymer Basics

    1/218

    CHEMICAL ENGINEERING PRINCIPLES

    IN POLYMER PROCESSING

    CH 62045

    Prof. Swati Neogi

  • 8/10/2019 Lecture Notes Polymer Basics

    2/218

    Cla G!i"eli#e

    $ Attendance Policy%

    & '00( atte#"a#)e i "eira*le

    & No !#e+)!e" a*e#)e

    & ,- to fo!r e+)!e" a*e#)e$ Guest Lecture & Field Trip%

    $ G!et le)t!re will *e arra#ge" fro tie to tie

    $ /iel" tri- to i#"!trie will *e arra#ge"

    $ Atte#"a#)e i a#"ator

  • 8/10/2019 Lecture Notes Polymer Basics

    3/218

    Cla G!i"eli#e

    $ Assignment and class tests%

    $ Reg!lar 1oewor aig#e#t will *e gi3e#

    $ St!"e#t are e+-e)te" to ai#tai# a #ote*oo for

    aig#e#t a#" are re!ire" to *ri#g t1e aig#e#t#ote*oo e3er"a i# t1e )la

    $ S!r-rie )1e)i#g of t1e aig#e#t will *e )o#"!)te"

    $ S!r-rie )la tet will *e tae#.

  • 8/10/2019 Lecture Notes Polymer Basics

    4/218

    Gra"i#g Poli)

    Aig#e#t )la tet tea)1er e3al!atio#% 20(

    71eor% weig1tage 0.85

    Mi" ter% 90(

    /i#al E+a% 50(

    ::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::

    7otal% ;0(

    7!torial% weig1tage% 0.25

    7wo ter -a-er

    /iel" tri-

  • 8/10/2019 Lecture Notes Polymer Basics

    5/218

    Text Book

    $ No i#gle te+t *oo will )o3er t1e e#tire !*=e)t. 7ae

    )la #ote. Cla #ote are -re-are" *ae" o#

    e3eral *oo. /ollowi#g i t1e lit of *oo w1i)1 )a#

    *e )o#!lte" for t1e )o!re%

    & Principles of Polymer Processing* 7a"or > Gogo

    & Polymer Processing:Principles and modeling * Agaa#t

    A3e#a Serge#t > Carrea!

    & Plastics Engineering* R ? Crawfor"

  • 8/10/2019 Lecture Notes Polymer Basics

    6/218

    Co!re I#foratio#

    $ Cre"it% 9:':0

    $ Co!re O*=e)ti3e @Ha#"o!t

    $ Co!re o!tli#e @Ha#"o!t

    $ 7e#tati3e Le)t!re S)1e"!le @Ha#"o!t

  • 8/10/2019 Lecture Notes Polymer Basics

    7/218

    Co!re O*=e)ti3e

    Lear# to !e CHE. Pri#)i-le to "e)ri*e -oler

    -ro)ei#g

    Poler Bai)@i 1at are -oler

    @ii How "o t1e "iffer for ot1er aterial

    @iii 1 are t1e "iffere#t

    @i3 Pro-ertie

    @3 A--li)atio#

    Mo"!le '

  • 8/10/2019 Lecture Notes Polymer Basics

    8/218

    Co!re O*=e)ti3e

    Lear# to !e CHE. Pri#)i-le to "e)ri*e -oler

    -ro)ei#g

    C1ei)al E#gi#eeri#g -ri#)i-le

    @i 7ra#-la#t E!atio# Poler R1eolog

    @ii Poler flow a#ali

    @iii Heat tra#fer > 3i)o! 1eat "ii-atio#

    @i3 De3olatiligatio# > a tra#fer

    Mo"!le 2

  • 8/10/2019 Lecture Notes Polymer Basics

    9/218

    Co!re o*=e)ti3e

    Lear# to !e CHE. Pri#)i-le to "e)ri*e -oler -ro)ei#g

    Poler -ro)ei#g te)1#olog

    @i E+tr!io#

    @ii I#=e)tio# ol"i#g

    @iii Blow ol"i#g

    @i3 Cale#"ari#g

    @3 71erofori#g

    @3i S-i##i#g

    Mo"!le 9

    Ma#!fa)t!ri#g

    of -oler i

    *eo#" 1e

    )o-e >

    o*=e)ti3e

  • 8/10/2019 Lecture Notes Polymer Basics

    10/218

    Co!re O3er3iew

    Module : Fundamentals of Polymer !" of Lectures: #$

    %: ntroduction ! '$

    %': ()aracteri*ing parameters !+$

    %,: Polymer properties !,$

    %-: Polymer additi.es !$

  • 8/10/2019 Lecture Notes Polymer Basics

    11/218

    Co!re O3er3iew

    Module ': ()emical Engineering Principles for Polymer

    Processing !" of lectures: +$

    '%: ntroduction to polymer processing !$

    '%': Polymer /)eology !,$

    '%,: Mass and Momentum e0uations for isot)ermal polymer

    flo1 analysis !-$

    '%+: 2eat transfer and .iscous )eat dissipation in polymer

    processing !,$

    '%-: Mass transfer3 diffusi.ity and de.olatili*ation duringpolymer processing !'$

  • 8/10/2019 Lecture Notes Polymer Basics

    12/218

    Co!re O3er3iew

    Module ,: Polymer Processing Tec)nologies ! " of

    Lectures: 4$

    ,%: Extrusion !#$

    ,%': n5ection Molding!6$

    ,%,: (alendaring 3 T)ermoforming3 7t)er!'$

  • 8/10/2019 Lecture Notes Polymer Basics

    13/218

    Mo"!le '% Co!re O!tli#e& ntroduction of polymer !L'$

    $ Defi#itio#$ A"3a#tage

    $ Claifi)atio# of -oler

    $ A--li)atio#

    & ()aracteri*ation parameters L!,$

    $ Mole)!lar$ C1ei)al )o-oitio#

    $ M

  • 8/10/2019 Lecture Notes Polymer Basics

    14/218

    Mo"!le '% Co!re O!tli#e

    & Polymer properties !L+$

    $ 71eral Pro-ertie

    & Melti#g -oi#t

    & Gla tra#itio#

    $ Me)1a#i)al Pro-ertie& Stre#gt1

    & Mo"!l!

    & Elo#gatio#

    & 7o!g1#e

    & I-a)t

    & Cree-

    & Perea*ilit

  • 8/10/2019 Lecture Notes Polymer Basics

    15/218

    Mo"!le '% Co!re O!tli#e

    & C1ei)al Pro-ertie

    & O+i"atio#

    & 71eral ta*ilit

    & Degra"a*ilit

    & C1ei)al reita#)e

    & /laa*ilit

  • 8/10/2019 Lecture Notes Polymer Basics

    16/218

    Mo"!le '% /!#"ae#tal of Poler

    Se)tio# '.'% I#tro"!)tio#

  • 8/10/2019 Lecture Notes Polymer Basics

    17/218

    Soe Orga#i) Bai)

    $ Nae followi#g orga#i) )o-o!#" a#" write "ow# t1e

    tr!)t!re.

    & CH4 C2H6C2H2 C9H; C2H4

    $ Ge#eral #ae of followi#g erie of )o-o!#"

    RCOOH R:NH2 HO:R HO:R:OH

    write t1e -ro"!)t of followi#g rea)tio#%

    RCOOH RNH2 :::::::::RCOOH HOR ::::::::::::::

    RCOOH HO:R:OH :::::::::

  • 8/10/2019 Lecture Notes Polymer Basics

    18/218

    Poler

    Pro)ei#g wit1

    a""iti3e/i#i1e" Pro"!)t

  • 8/10/2019 Lecture Notes Polymer Basics

    19/218

    Poler Rei# a#" Plati)

    $ Apolymeri a# !*ta#)e a"e !- of a# of

    re-eati#g !#it *!il"i#g *lo) )alle" mers.

    $ 1e# i# for rea" for f!rt1er wori#g t1e are )alle"

    resins.

    $ Poler are el"o !e" i# t1eir #eat for ot ofte#

    )o-o!#"e" wit1 3ario! a""iti3e. 71e re!lti#g

    aterial i !!all referre" to a a -lati).

    $ /re!e#tl -oler rei# -lati) are !e"

    i#ter)1a#gea*l.

  • 8/10/2019 Lecture Notes Polymer Basics

    20/218

    De3elo-e#t of Plati)

    $ ';6; )ell!loe #itrate

    $ '0 -1e#ol:foral"e1"e

    $ '28 )ell!loe a)etate a#" -ol3i#l )1lori"e

    $ '2 !rea foral"e1"e

    $ '9' D!-re#e

    $ '95 et1l )ell!loe

    $ '96 a)rli) a#" -ol3i#l a)etate

    $ '9; #lo#

    $ '42 -oleter a#" -olet1le#e tere-1t1alate

    $ '49 ili)o#e

    $ '48 e-o+ a#" -ol-ro-le#e

  • 8/10/2019 Lecture Notes Polymer Basics

    21/218

    Bai) Co#)e-t

  • 8/10/2019 Lecture Notes Polymer Basics

    22/218

    Bai) Co#)e-t$ Poler i large ole)!le 1a3i#g re-eati#g !#it

    $ Re-eati#g tr!)t!ral !#it =oi#e" * )o3ale#t *o#"

    $ Mole)!lar weig1t )a# *e !- to '0000

    $ Mo#oer 1o!l" 1a3e rea)ti3e f!#)tio#al gro!- or

    "o!*le *o#"$ Bai) li#ear )1ai# i )alle" *a)*o#e

    $ Mole)!lar weig1t )a# *e !- to '0000

    $ E+te#i3e fora*ilit a#" "!)tilit

    $ Lig1t weig1t low )ot$ Hig1er )1ei)al rea)ti3it

  • 8/10/2019 Lecture Notes Polymer Basics

    23/218

    Bai) Co#)e-t$ Co-o!#" of 1"roge# a#" )ar*o# a#"

  • 8/10/2019 Lecture Notes Polymer Basics

    24/218

    /or)e I# Poler/or)e I# Poler

    $ Priar for)e

    & Co3ale#t *o#" wit1i# )1ai#

    $ Se)o#"ar /or)e%

    & Fa#"er wall for)e *etwee# )1ai#

    & H"roge# *o#"i#g

    & Di-ole:"i-ole i#tera)tio#

    $ C1ei)al *o#" *etwee# )1ai# a i# t1eroet

    -oler

  • 8/10/2019 Lecture Notes Polymer Basics

    25/218

    Noe#)lat!re

    $ Monomer : ole)!le wit1 i#i! f!#)tio#alit of two

    $ t1at rea)t to for t1e tr!)t!ral !#it of t1e -oler

    $ Oligomer : 1ort )1ai# #t1eiJe" fro rea)tio# of

    $ e3eral o#oer @"ier trier tetraer . . .$ Polymer : a)roole)!le ge#erate" t1ro!g1 e!e#tial

    $ rea)tio# of a all #!*er of elee#tar !#it

    $ Repeating unit : tr!)t!re )o-oe" of t1e i#i!

    $ #!*er of tr!)t!ral !#it #e)ear to ge#erate t1e

    $ -oler

    $ Degree of polymerization : #!*er of re-eati#g !#it

  • 8/10/2019 Lecture Notes Polymer Basics

    26/218

    COMMON MONOMERS AND POLYMERSCOMMON MONOMERS AND POLYMERS

    $ Fi#l a#" Fi#le"e#e o#oer a#" t1eir -oler

    $Eter fori#g o#oer a#" Poleter Pol)ar*o#ate

    $ Ai"e fori#g o#oer a#" Polai"e

    C Fi l " Fi l "

  • 8/10/2019 Lecture Notes Polymer Basics

    27/218

    Coo# Fi#l a#" Fi#le"e#e o#oer

    a#" Poler

  • 8/10/2019 Lecture Notes Polymer Basics

    28/218

    Coo# Eter Car*o#ate a#" Ai"e

    Poler

  • 8/10/2019 Lecture Notes Polymer Basics

    29/218

    Mo#oer Ao#g 7o- 50 )1ei)al

    A-ril '0 '5 C1ei)al a#" E#gi#eeri#g New

  • 8/10/2019 Lecture Notes Polymer Basics

    30/218

    Pro"!)tio# of 71ero-lati)

    $ Polet1le#e

    & Low "e#it @K0.40 g

  • 8/10/2019 Lecture Notes Polymer Basics

    31/218

    Pro"!)tio# of 71eroet

    $ P1e#oli) 940

    & ,rea% 25;'

    & ,#at!rate" -oleter% '8'9

    & E-o+% 69

    & Melai#e% 20

    & '; @'06l*

  • 8/10/2019 Lecture Notes Polymer Basics

    32/218

    Pro"!)tio# of S#t1eti) /i*er

    $ No#)ell!loi) fi*er

    & Poleter %9''

    & Nlo# %2;48

    & Olefi# %2;00

    & A)rli) %946

    $ Cell!loi) fi*er

    & A)etate a#" rao# %965

    & '; @'06l*

  • 8/10/2019 Lecture Notes Polymer Basics

    33/218

    Pro"!)tio# of S#t1eti) R!**er

    $ Stre#e:*!ta"ie#e r!**er% 60

    $ Pol*!ta"ie#e% 5;0

    $ Et1le#e:-ro-le#e% 92'

    $ Nitrile% ;$ Pol)1loro-re#e% 82

    & '; @'06l*

  • 8/10/2019 Lecture Notes Polymer Basics

    34/218

    A--li)atio#% Pa)agi#g

    $ /oo" wra--i#g

    $ Bottle

    $ Bliter -a)

    $ 7ra1 *ag a#" gro)er a)$ S1ri# wra-

    $ /oa -a)i#g

  • 8/10/2019 Lecture Notes Polymer Basics

    35/218

    A--li)atio#% Me"i)al

    $ Cat1eter

    $ Hi- =oi#t re-la)ee#t

    $ Artifi)ial li* @leg feet ar

    $ Artifi)ial orga# @1eart *loo" 3eel 3al3e$ De#tal filli#g *ri"ge a#" )oati#g

    $ Di-oa*le !rgi)al )lot1e a#" i#tr!e#t

    $ Eegla frae a#" le#e

  • 8/10/2019 Lecture Notes Polymer Basics

    36/218

    A--li)atio#% Re)reatio#al

    $ Boat 1!ll Boat 1!ll at aa !rf*oar" a#"

    ail

    $ Ra)et golf )l!* 3a!lti#g -ole a#" oar

    $ Bo*le" "!#e *!ggie a#" a!too*ile

    $ At1leti) 1oe

    $ Si i -ole i *oot a#" i lift )1air

    $ Golf *all )o3er a#" golf )l!* 1aft

    $ Bi))le -art 1elet a#" -a"

  • 8/10/2019 Lecture Notes Polymer Basics

    37/218

    A--li)atio#% E#tertai#e#t

    $ Stereo a#" tele3iio# )o-o#e#t

    $ FCR ta-e a#" 1o!i#g

    $ Cae for ra"io ta-e -laer ta-e a#" CD

    $ 7o

  • 8/10/2019 Lecture Notes Polymer Basics

    38/218

    A--li)atio#% 7e+tile

    $ Clot1i#g

    $ Car-et

    $ No#:wo3e# fa*ri)

    $ Dia-er a#" ot1er "i-oa*le$ ,-1oltere" fa*ri) for f!r#it!re

    $ Dra-erie a#" wall -a-er aterial

  • 8/10/2019 Lecture Notes Polymer Basics

    39/218

    A--li)atio#% Co#tr!)tio# a#" Hoe

    $ Mol"i#g

    $ S-ri#ler a#" -i-e

    $ Co!#ter to-

    $ Si# 1ower tall a#" -l!*i#g fi+t!re$ /loori#g @3i#l a#" )ar-eti#g

    $ Pai#t

  • 8/10/2019 Lecture Notes Polymer Basics

    40/218

    A--li)atio#% 7ra#-ortatio#

    $ A!tooti3e A!tooti3e *o"ie *o" -a#el tri a#"

    eat

    $ Aero-a)e )o-o#e#t

    $ 7rai# o#orail a#" lig1t rail )ar

    $ Seat )o3er a#" "a1*oar" )o3er

    $ 7r!) *e" li#er

    $ Ga ta#

  • 8/10/2019 Lecture Notes Polymer Basics

    41/218

    A--li)atio#% I#"!trial

    $ Pi-e 3al3e a#" ta#

    $ Gear a#" 1o!i#g

    $ A"1ei3e a#" )oati#g

    $ Fi*ratio# "a-i#g -a"$ Ele)tri)al )ir)!it *oar"

    $ ire i#!latio# a#" )o##e)tor "e3i)e

    $ Gaet a#" eala#t

  • 8/10/2019 Lecture Notes Polymer Basics

    42/218

    A--li)atio#% I#foratio# 7e)1#olog

    $ P1otoreit for i)ro-ro)eor fa*ri)atio#

    $ I#terlaer "iele)tri) for i)ro-ro)eor

    $ fa*ri)atio#

    $ Alig#e#t laer for li!i" )rtal "i-la$ L!*ri)a#t for )o-!ter 1ar" "i

  • 8/10/2019 Lecture Notes Polymer Basics

    43/218

    Cla Aig#e#t

    $ rite at leat two ore a--li)atio# of -oler for ea)1

    e)tor fro o!r ow# o*er3atio#

    $ rite tr!)t!re i#"i)atio# -o#oer for

    & PP

    & PE

    & Nlo#

  • 8/10/2019 Lecture Notes Polymer Basics

    44/218

    Re3iew of Le)t!re '

    $ 1at i -oler a#" -lati)

    $ C1ara)teriti) of -oler

    $ C1ara)teriti) of o#oer re!ire" to !#"ergo

    -oleriJatio#

    $ 7-e of o#oer

    $ E+a-le of -oler !i#g ea)1 t-e of o#oer

    $ A--li)atio# of -oler:"iffere#t area

  • 8/10/2019 Lecture Notes Polymer Basics

    45/218

  • 8/10/2019 Lecture Notes Polymer Basics

    46/218

  • 8/10/2019 Lecture Notes Polymer Basics

    47/218

  • 8/10/2019 Lecture Notes Polymer Basics

    48/218

  • 8/10/2019 Lecture Notes Polymer Basics

    49/218

  • 8/10/2019 Lecture Notes Polymer Basics

    50/218

  • 8/10/2019 Lecture Notes Polymer Basics

    51/218

  • 8/10/2019 Lecture Notes Polymer Basics

    52/218

  • 8/10/2019 Lecture Notes Polymer Basics

    53/218

  • 8/10/2019 Lecture Notes Polymer Basics

    54/218

  • 8/10/2019 Lecture Notes Polymer Basics

    55/218

  • 8/10/2019 Lecture Notes Polymer Basics

    56/218

  • 8/10/2019 Lecture Notes Polymer Basics

    57/218

    Claifi)atio# of Poler

    '. Bae" o# a3aila*ilit& S#t1eti)

    $ A"1ei3e$ /i*re$ Coati#g$ Plati)

    $ R!**er& Nat!ral

    $ Pola))1ari"e& A"1ei3e& /i*re

    $ Protei#& A"1ei3e

    & /i*er$ Polio-re#e

    & R!**er

  • 8/10/2019 Lecture Notes Polymer Basics

    58/218

    Claifi)atio# of Poler

    2. Bae" o# rea)tio# Me)1a#i

    $ A""itio# @C1ai# Poler

    & Brea a "o!*le *o#"

    $ PEPP

    $ Co#"e#atio# @Ste- Poler& Elii#atio# of * -ro"!)t @e+)e-t e-o+ie a#" -ol!ret1a#e

    $ PE7 PB7 Nlo#

  • 8/10/2019 Lecture Notes Polymer Basics

    59/218

    Claifi)atio# of Poler

    9. Bae" o# ole)!lar Str!)t!re

    & Li#ear C1ai#

    & Bra#)1e" C1ai#

    & Networ or gel Poler

  • 8/10/2019 Lecture Notes Polymer Basics

    60/218

    Claifi)atio# of Poler

    4. Bae" o# Mor-1olog$ Aor-1o!$ Crtalli#e

  • 8/10/2019 Lecture Notes Polymer Basics

    61/218

    Claifi)atio# of Poler

    6. Bae" o# -ro)ei#g a#" re-o#e to te-erat!re

    :t1ero-lati)

    :elt

  • 8/10/2019 Lecture Notes Polymer Basics

    62/218

    Claifi)atio# * A--li)atio#

    $ Plati)

    $ /i*er

    $Elatoer

    $ Coati#g

    $ A"1ei3e

  • 8/10/2019 Lecture Notes Polymer Basics

    63/218

    Leo# lear#e" i# Se)tio# '.'

    $ 1at i -oler

    $ Differe#t o#oer a#" t1eir -oler

    $ ,#i!e )1ara)teriti) of -oler

    $7er relate" to -oler !)1 a o#oer oligoer-oler -lati) rei#

    $ A--li)atio# of -oler

    $ Claifi)atio# of -oler% "iffere#t )1ee of

    )laifi)atio#

  • 8/10/2019 Lecture Notes Polymer Basics

    64/218

    Aig#e#t% Se)tio# '.'

    '. '. rite "ow# t1e a**re3iatio# )1ei)al tr!)t!re of o#oer a#" )1ei)alStr!)t!re of -oler fore". Claif t1ee -oler *ae" o# rea)tio#

    e)1a#i.

    i. Poltre#e

    ii. Polet1le#e

    iii. Polet1la)rlate

    i3. Polet1let1a)rlate3. Pol-ro-le#e

    3i. Polet1le#e tere-t1alate

    3ii. Pol3i#le"e#e fl!ori"e

    3iii.Pol)ar*o#ate

    i+. Nlo# 66

    2. rite t1e )laifi)atio# )1ee of -oler wit1 E+a-le9. Nae t1ree )oo# 3i#l -oler a#" write "ow# t1eir tr!)t!re

    4. /i#" at leat '0 -oler fro o!r !rro!#"i#g a#" e3er"a !e a#" write t1e

    #ae of -oler a#" )1ei)al tr!)t!re a#" )laifi)atio# a#" *ai of

    )laifi)atio#

  • 8/10/2019 Lecture Notes Polymer Basics

    65/218

    Aig#e#t% e)tio# '.'

    9. Nae t1ree )oo# 3i#l -oler a#" write "ow# t1eir

    tr!)t!re

    4. /i#" at leat '0 -oler fro o!r !rro!#"i#g a#"

    e3er"a !e a#" write t1e #ae of -oler a#"

    )1ei)al tr!)t!re a#" )laifi)atio# a#" *ai of)laifi)atio#

    5. rite t1e "iffere#)e *etwee# -oler rei# a#"

    -lati)

    6. rite "iffere#t a--li)atio# of -oler liti#g oe-e)ifi) -oler for -e)ifi) a--li)atio#

  • 8/10/2019 Lecture Notes Polymer Basics

    66/218

    Mo"!le '% /!#"ae#tal of Poler

    Se)tio# '.2% C1ara)teriJi#g Paraeter

  • 8/10/2019 Lecture Notes Polymer Basics

    67/218

    C1ara)teriJi#g Paraeter

    $ Mole)!lar& C1ei)al )o-oitio#

    & M

  • 8/10/2019 Lecture Notes Polymer Basics

    68/218

    C1ei)al Co-oitio#$ C1ei)al )o-oitio#%

    & C1ei)al #at!re of t1e o#oer a#" t1e re!lti#g #at!re of *a)*o#e

    $ C1ei)al Co-oitio# Deteri#e

    & Stre#gt1 of t1e )o3ale#t *o#"

    & I#terole)!lar for)e. Deteri#e tre#gt1

    $ Di-ole:"i-ole for)e a i# PFC Poleter

    $ H"roge# Bo#"i#g w1e# -oler )o#tai# &OH a#" NH gro!-

    & How )loel t1e are -a)e". Deteri#e or-1olog

    $ Pe#"a#t gro!- !)1 a Be#Je#e ri#g *!l i"e )1ai#

    C1 i l C iti @ t"

  • 8/10/2019 Lecture Notes Polymer Basics

    69/218

    C1ei)al Co-oitio#@)o#t".& How !)1 fle+i*ilit

    $ Pree#)e of #o# fle+i*le gro!- i# t1e *a)*o#e !)1 a

    ai"e -:-1e#le#e!lfo#e Car*o#l

  • 8/10/2019 Lecture Notes Polymer Basics

    70/218

    71i#

    $ How )1ei)al )o-oitio# will affe)t followi#g-ro-ertie

    & Melti#g -oi#t

    & Crtalli#it

    & Degra"atio#

  • 8/10/2019 Lecture Notes Polymer Basics

    71/218

  • 8/10/2019 Lecture Notes Polymer Basics

    72/218

    Mole)!lar eig1t Ditri*!tio# i# Poler

  • 8/10/2019 Lecture Notes Polymer Basics

    73/218

    A3erage Mole)!lar eig1t

    $ Differe#t a3erage 3al!e )a# *e "efi#e" "e-e#"i#g o#t1e tatiti)al et1o" t1at i a--lie". 71e weig1te" ea#

    )a# *e tae# wit1 t1e weig1t fra)tio# t1e ole fra)tio#

    or t1e 3ol!e fra)tio#%

    & eig1t a3erage olar a or Mw& N!*er a3erage olar a or M#

    & Fi)oit a3erage olar a or M3

    & Q a3erage olar a or MJ

  • 8/10/2019 Lecture Notes Polymer Basics

    74/218

    A3erage Mole)!lar eig1t

    $ A3erage Mole)!lar weig1t *ae" o# Degree ofPoleriJatio#@DP

    & 8P i t1e #!*er # of re-eati#g !#it i# t1e -oler )1ai#.

    & 71e ole)!lar weig1t of a -arti)!lar -oler ole)!le i a

    -ro"!)t of t1e "egree of -oleriJatio# a#" t1e ole)!larweig1t of t1e re-eati#g !#it.

    & DP *ae" o# a3erage ole)!lar weig1t

    & DP *ae" o# #!*er a3erage ole)!lar weig1t

  • 8/10/2019 Lecture Notes Polymer Basics

    75/218

    N!*er A3erage Mole)!lar eig1t

    9umer;A.erage Molecular

  • 8/10/2019 Lecture Notes Polymer Basics

    76/218

    eig1t A3erage Mole)!lar eig1t

    $ eig1t:a3erage e-1aiJe t1e a of t1eole)!le o t1at t1e 1ea3ier ole)!le areore i-orta#t.

    $ Pi % weig1t a3erage -ro*a*ilit of ole)!le Niwit1 a Mi

    Fi)oit A3erage Mole)!lar eig1t

  • 8/10/2019 Lecture Notes Polymer Basics

    77/218

    Fi)oit A3erage Mole)!lar eig1t

    $ O#e of t1e ol"et et1o" of ea!ri#g t1e a3erage

    ole)!lar weig1t of -oler i * ol!tio# 3i)oit. 71e3i)oit:a3erage ole)!lar weig1t lie oew1ere

    *etwee# t1e #!*er a3erage a#" t1e weig1t a3erage

    a i )o#ta#t t1at "e-e#" o# t1e -oler:ol3e#t -air a#" o# te-erat!re

  • 8/10/2019 Lecture Notes Polymer Basics

    78/218

    Q A3erage Mole)!lar eig1t

  • 8/10/2019 Lecture Notes Polymer Basics

    79/218

    Co-ario# of A3erage Mole)!lar eig1t

    Mn = M. = M1 = M*

  • 8/10/2019 Lecture Notes Polymer Basics

    80/218

    MD% Pol"i-erit I#"e+$ Mole)!lar weig1t "itri*!tio# alo -la i-orta#t role i#

    "eteri#i#g t1e -ro-ertie alo#g wit1 t1e a3erageole)!lar weig1t

    $ 71e weig1t:a3erage ole)!lar weig1t i larger t1a# or

    e!al to t1e #!*er:a3erage ole)!lar weig1t.

    $ 71e ratio of t1e weig1t:a3erage a#" #!*er:a3erageole)!lar weig1t i a ea!re of t1e -ol"i-erit of

    a -oler i+t!re

  • 8/10/2019 Lecture Notes Polymer Basics

    81/218

    MD% Pol"i-erit I#"e+

    $ Pol"i-erit I#"e+ i#"i)ate 1ow wi"el "itri*!te" t1era#ge of ole)!lar weig1t are i# t1e i+t!re.

    $ A ratio t1at i aro!#" '.0 i#"i)ate t1at t1e ra#ge of

    ole)!lar weig1t i# t1e i+t!re i #arrow a 1ig1 ratio

    i#"i)ate t1at t1e ra#ge i wi"e. it1 rare e+)e-tio# all#t1eti) -oler are -ol"i-ere

  • 8/10/2019 Lecture Notes Polymer Basics

    82/218

    Pol"i-erit I#"e+

    Mi

    Ni

    N!*er A3erage Mole)!lar eig1t%

  • 8/10/2019 Lecture Notes Polymer Basics

    83/218

    N!*er A3erage Mole)!lar eig1t%

    E+a-le

    Example :

    Size exclusion chromatographic data of a new polymer shows the

    following molecular weight distribution.

    Number of Molecules Mass of each molecule

    5 10,000

    3 30,000

    2 0,000

    !alculate the number a"erage #$n% and the weight a"erage #$w%molecular weights of this polymer.

    N!*er A3erage Mole)!lar eig1t%

  • 8/10/2019 Lecture Notes Polymer Basics

    84/218

    N!*er A3erage Mole)!lar eig1t%

    E+a-le

    M!lti-l t1e weig1t of t1e -oler ole)!le * t1e #!*er of-oler ole)!le of t1at weig1t

    & NiMi wo!l" *e% 5@'000 9@90000 2@60000 260000

    & Ni wo!l" *e% 592 '0

    & 71erefore N!*er A3erage Mole)!lar eig1t M#& 260000 < '0 26000

    N!*er A3erage Mole)!lar eig1t%

  • 8/10/2019 Lecture Notes Polymer Basics

    85/218

    N!*er A3erage Mole)!lar eig1t%

    E+a-le

    eig1t A3erage Mole)!lar eig1t i iMi 960

    NiMi 260000

    E+-erie#tal Met1o" /or Mole)!lar eig1t

  • 8/10/2019 Lecture Notes Polymer Basics

    86/218

    E+-erie#tal Met1o" /or Mole)!lar eig1t

    Deteri#atio#

  • 8/10/2019 Lecture Notes Polymer Basics

    87/218

    & Cal)!late a3erage Mole)!lar weig1t of PE wit1 DP of '000

  • 8/10/2019 Lecture Notes Polymer Basics

    88/218

    M

  • 8/10/2019 Lecture Notes Polymer Basics

    89/218

    M

  • 8/10/2019 Lecture Notes Polymer Basics

    90/218

    g -$ M :::: Fi)oit :::: Pro)ei#g 1ar"#e ::::Part -ro-ert

    $ Perfora#)e -ro-ertie of fi#i1e" -ro"!)t a#" -ro)ei#g

    -araeter affe)te" * M$ 7e#ile tre#gt1

    $ I-a)t tre#gt1

    $ 7o!g1#e

    $ Cree- reita#)e

    $ Stre:)ra) reita#)e$ Elo#gatio# to *rea

    $ Re3eri*le elati)it

    $ Melti#g te-erat!re

    $ Melt 3i)oit

    $ Diffi)!lt of -ro)ei#g

    71re1ol" a#" ori#g Mole)!lar eig1t

  • 8/10/2019 Lecture Notes Polymer Basics

    91/218

    g g

    $ Below a )ertai# ole)!lar weig1t #ow# a t1re1ol"

    ole)!lar weig1t -oler "oe #ot e+1i*it it -ro-ertiefor a -arti)!lar a--li)atio#

    $ 71re1ol" M "e-e#" o# t1e A--li)atio#.

    & /or a"1ei3e t1re1ol" M i relati3el low

    & /or 1ig1 tre#gt1 1a-e" -lati) -ro"!)t 71re1ol" M i !ite

    1ig1

    $ it1 M tre#gt1 a#" ot1er -ro-ertie i#)reae *!t

    Fi)oit i#)reae "!e to )1ai# e#ta#glee#t

    $ Hig1 3i)oitie )reate -ro)ei#g -ro*le

    $ ori#g i "efi#e" a t1e M o-tiiJe" for -ro)ei#g

    a#" -ro-ertie

    Mole)!lar eig1t a#" Pro-ertie

  • 8/10/2019 Lecture Notes Polymer Basics

    92/218

    Mole)!lar eig1t a#" Pro-ertie

    Aig#e#t%

  • 8/10/2019 Lecture Notes Polymer Basics

    93/218

    g

    6. Cal)!late #!*er a3erage ole)!lar weig1t weig1t a3erage ole)!lar weig1t a#" -ol"i-erit

    i#"e+ fro t1e followi#g iJe e+)l!io# )1roatogra-1 "ata.

    N!*er of ole)!le Mole)!lar weig1t

    50 '000

    45 2000

    90 9000

    40 5000

    ;0 6000

    25 8000

    90 ;000

    20 000

    '0 '0000

    Aig#e#t 9% Mole)!lar )1ara)teriJatio#

  • 8/10/2019 Lecture Notes Polymer Basics

    94/218

    g

    a#" ole)!lar weig1t

    '. 1 -oler )1ara)teriJatio# i o i-orta#t for a

    -oler e#gi#eer Lit )1ara)teriJatio# -araeter.

    2. 1at i -e#"a#t gro!- Nae a#" write t1e for!la of

    two -oler w1i)1 1a t1e -e#"a#t gro!- i"e#tifi#g

    -e#"a#t gro!-.

    9. rite t1e for!la for #!*er a3erage ole)!lar weig1t

    weig1t a3erage ole)!lar weig1t a#" -ol"i-erit

    i#"e+.

    Cal)!late #!*er a3erage weig1t a3erage

  • 8/10/2019 Lecture Notes Polymer Basics

    95/218

    Ca )! ate ! *e a e age e g t a e age

    a#" -ol"i-erit i#"e+

    &umber of $olecules $ass of each $olecule

    1 '00,000

    3 (50,000

    5 (00,000

    ' 50,000

    10 00,000

    13 550,000

    20 500,000

    13 )50,000

    10 )00,000

    ' 350,000

    5 300,000

    3 250,000

    1 200,000

  • 8/10/2019 Lecture Notes Polymer Basics

    96/218

    eig1t A3erage M > PDI

  • 8/10/2019 Lecture Notes Polymer Basics

    97/218

    eig1t A3erage M > PDI

    Number of Molecules Mass of Each MoleculeTotal Mass of Each

    Type of Molecule

    Weight Fraction

    Type of Molecule

    #&i% #$

    i% #&

    i$

    i% &

    i$

    i% #+

    i$

    i%

    1 '00,000 '00,000 0.01 12,'00

    3 (50,000 2,250,000 0.0)5 33,(50

    5 (00,000 3,500,000 0.0(0 ),000

    ' 50,000 5,200,000 0.10) (,00

    10 00,000 ,000,000 0.120 (2,000

    13 550,000 (,150,000 0.1)3 (',50

    20 500,000 10,000,000 0.200 100,000

    13 )50,000 5,'50,000 0.11( 52,50

    10 )00,000 ),000,000 0.0'0 32,000

    ' 350,000 2,'00,000 0.05 1,00

    5 300,000 1,500,000 0.030 ,000

    3 250,000 (50,000 0.015 3,(50

    1 200,000 200,000 0.00) '00

    +i$

    i* 531,00

    PDI59'600

  • 8/10/2019 Lecture Notes Polymer Basics

    98/218

    Pro*le Statee#t 4.6

    $ Mole)!lar weig1t "ata for oe -oler are ta*!late" 1ere.Co-!te

    @a t1e #!*er:a3erage ole)!lar weig1t a#"

    @* t1e weig1t:a3erage ole)!lar weig1t.

    @) If it i #ow# t1at t1i aterial #!*er:a3erage "egree of-oleriJatio# i 488 w1i)1 o#e of t1e -oler lite" i# 7a*le 4.9i t1i -oler 1

    @" 1at i t1i aterial weig1t:a3erage "egree of -oleriJatio#

  • 8/10/2019 Lecture Notes Polymer Basics

    99/218

    + 3er! w

  • 8/10/2019 Lecture Notes Polymer Basics

    100/218

    +i3er! wi

    $ +i& t1e #!*er fra)tio#& 71e #!*er of -oler )1ai# t1at fall wit1i# a )ertai# ole)!lar

    weig1t ra#ge "i3i"e" * t1e total #!*er of -oler )1ai#.

    $ wi& t1e weig1t fra)tio#

    & 71e a of -oler )1ai# t1at fall wit1i# a )ertai# ole)!larweig1t ra#ge "i3i"e" * t1e total a.

    @a N!*er a3erage ole)!lar weig1t

  • 8/10/2019 Lecture Notes Polymer Basics

    101/218

    @a N!*er:a3erage ole)!lar weig1t.

    Mi @g

  • 8/10/2019 Lecture Notes Polymer Basics

    102/218

    @* eig1t:a3erage ole)!lar weig1t

    Mi @g

  • 8/10/2019 Lecture Notes Polymer Basics

    103/218

    of -oleriJatio#

    $ ## #!*er:a3erage "egree of -oleriJatio#& A3erage #!*er of er !#it -er -oler )1ai#

    & ## M#< w1ere i t1e ole)!lar weig1t of a er !#it

    & ## 488 a#" M# 48820 g

  • 8/10/2019 Lecture Notes Polymer Basics

    104/218

    of -oleriJatio#

    $ Mole)!lar weig1t of ea)1 er !#it )a# *e fo!#" *!i#g ole)!lar weig1t of )o#tit!e#t ato

    $ I# t1i )ae well ig#ore t1e ole)!lar weig1t

    )o#tri*!tio# of t1e teri#al gro!-

  • 8/10/2019 Lecture Notes Polymer Basics

    105/218

    @) I"e#tif -oler !i#g #!*er:a3erage "egree

  • 8/10/2019 Lecture Notes Polymer Basics

    106/218

    of -oleriJatio#

    $ Mot liel P7/E @7eflo# or PMMA @Ple+igla$ Differe#tiate * )olor

    & 7eflo# & w1ite

    & PMMA & )lear

    $ ,#liel to !e t1i -ro)e"!re to i"e#tif a -oler i#real life

    @" eig1t:a3erage "egree of -oleriJatio#

  • 8/10/2019 Lecture Notes Polymer Basics

    107/218

    @" eig1t:a3erage "egree of -oleriJatio#

    $ #w weig1t:a3erage "egree of -oleriJatio#& A3erage #!*er of er !#it -er -oler )1ai#

    & #w Mw< w1ere i t1e ole)!lar weig1t of a er !#it

    & '00.042 g

  • 8/10/2019 Lecture Notes Polymer Basics

    108/218

    7o-olog

    $ Molecular topologyi a "e)ri-tio# ofole)!le w1i)1 i#)l!"e t1eir tereo:)1ei)al

    arra#gee#t *ra#)1i#g foratio# of 1eli)e

    a#" #etwor

  • 8/10/2019 Lecture Notes Polymer Basics

    109/218

    7o-olog

    7o-olog

  • 8/10/2019 Lecture Notes Polymer Basics

    110/218

    7o-olog

    7o-olog

  • 8/10/2019 Lecture Notes Polymer Basics

    111/218

    $ Li#ear Poler%

    & Ca# for )loe -a)e" tr!)t!re

    $ No#li#ear @Bra#)1e" Poler

    & Soe -oler !)1 a low "e#it -olet1le#e

    @LDPE 1a3e *ra#)1e of "iffere#t iJe irreg!larl

    -a)e" alo#g t1e )1ai#. S!)1 -oler are ai" to *e

    #o#li#ear

    & Poler wit1 -e#"a#t gro!- !)1 a t1e et1l

    gro!- i# -ol-ro-le#e are )o#i"ere" to *e li#ear

    & 71e *ra#)1e -re3e#t t1e #o#li#ear ole)!le fro

    -a)i#g a )loel a t1e li#ear re"!)i#g t1eir "e#it

    7o-olog

    http://bluehawk.monmouth.edu/~tzielins/PCOLWEB/ChemOnLine/polymersRus/Resources/Pendant.htmhttp://bluehawk.monmouth.edu/~tzielins/PCOLWEB/ChemOnLine/polymersRus/Resources/Pendant.htm
  • 8/10/2019 Lecture Notes Polymer Basics

    112/218

    7o-olog

    $ Cro li#e" a#" Networ Poler& Soe -oler 1a3e cross;links*etwee# -oler )1ai# )reati#g

    t1ree:"ie#io#al #etwor

    &A 1ig1 "e#it of )ro:li#i#g retri)t t1e otio# of t1e )1ai# a#"

    lea" to a rigi" aterial

    $ Differe#t tr!)t!re gi3e rie to .ery"iffere#t -ro-ertie$ li#ear -olet1le#e 1a a elti#g -oi#t 20C 1ig1er t1a# *ra#)1e"

    -olet1le#e. ,#lie li#ear a#" *ra#)1e" -oler #etwor -oler "o

    #ot elt a#" will #ot "iol3e i# ol3e#t.

    $ 71e effe)t of tr!)t!re o# -oler -ro-ertie i )alle" t1e T>tructure;

    Property /elations)ipT.

    Ioeri

  • 8/10/2019 Lecture Notes Polymer Basics

    113/218

    Ioeri

    $ Reg!larit of -oler )1ai# "e)i"e t1e or-1olog$ Hig1l irreg!lar )1ai# for aor-1o! -oler

    $ Hig1l reg!lar tr!)t!re -roote )rtalli#e growt1

    $ Soe ioeri) for of -oler )1ai# "e)reae t1e

    reg!larit of )1ai# re"!)i#g t1e -ro*a*ilit of fori#g

    )rtalli#e tr!)t!re

    Ioeri

  • 8/10/2019 Lecture Notes Polymer Basics

    114/218

    Ioeri

    $ Ioer are ole)!le& wit1 ae ole)!lar for!la

    & Differe#t arra#gee#t of t1e ato i# -a)e

    $ Differe#t arra#gee#t w1i)1 are i-l "!e to t1e ole)!le rotati#g a a

    w1ole or rotati#g a*o!t -arti)!lar *o#" i #ot )o#i"ere" a ioer

    $ 71ree for of ioeri i# -oler

    & Mo#oer orie#tatio#

    $ Hea":to:tail

    $ Hea":to:1ea"

    & Geoetri)

    $ Ci ioeri

    $ tra# ioeri

    & Stereoioeri or ta)ti)it

    $ Iota)ti)

    $ S#"iota)ti)

    $ Ata)ti)

    Mo#oer Orie#tatio#

  • 8/10/2019 Lecture Notes Polymer Basics

    115/218

    Mo#oer Orie#tatio#

    $ Mo#oer wit1 -e#"a#t gro!-)a# atta)1 i# two wa.& 1ea":to:tail

    & 1ea":to:1ea"

    $ 71e !!al arra#gee#t i 1ea":to:tail wit1 t1e -e#"a#t

    gro!- o# e3er ot1er )ar*o# ato i# t1e )1ai#

    Hea" to tail Hea" to 1ea"

    Geoetri) Ioeri

    http://www.lasalle.edu/academ/chem/ms/polymersRus/Resources/Pendant.htmhttp://www.lasalle.edu/academ/chem/ms/polymersRus/Resources/Pendant.htm
  • 8/10/2019 Lecture Notes Polymer Basics

    116/218

    $ Do!*le *o#" i# t1e -oler )1ai# )a# 1ow cis-or

    trans-ioeri. 1e# a o#oer wit1 two )o#=!gate""o!*le *o#" !)1 a io-re#e !#"ergoe )1ai#-oleriJatio# o#e "o!*le *o#" )a# reai# i# t1e )1ai#.

    Stereoioeri

  • 8/10/2019 Lecture Notes Polymer Basics

    117/218

    Stereoioeri

    $ 71ree "iffere#t for& Ata)ti) @Ra#"o )o#fig!ratio#

    & Iota)ti) @Sae )o#fig!ratio#

    & S#"iota)ti) @Alter#ati#g )o#fig!ratio#

    Stereoioeri

  • 8/10/2019 Lecture Notes Polymer Basics

    118/218

    Stereoioeri

    Stereoioeri

  • 8/10/2019 Lecture Notes Polymer Basics

    119/218

    Stereoioeri$ 71e -1i)al -ro-ertie of a -oler )a# 1a3e a tro#g

    "e-e#"e#)e o# ta)ti)it.$ Iota)ti) a#" #"iota)ti) -ol-ro-le#e 1a3e reg!lar

    tr!)t!re w1i)1 allow fa3ora*le -oler:-oler -a)i#g

    $ Ata)ti) -ol-ro-. 1a a# irreg!lar tr!)t!re a#" -oor -a)i#g

    $Iota)ti) a#" #"iota)ti) for 1a3e 1ig1er elti#gte-erat!re @U'65V a#" '90V C a#" are -oorl ol!*le i#

    a# ol3e#t.

    $ Ata)ti) 1a lower elti#g te- @K 0V C i oft r!**er a#"

    )a# *e ol"e". It i alo ore ol!*le i# ot ol3e#t.

    Mor-1olog

  • 8/10/2019 Lecture Notes Polymer Basics

    120/218

    - g

    $ Poler or-1olog i t1e o3erall "e)ri-tio# of -olertr!)t!re i#)l!"i#g P1ae

    $ Mor-1olog i "etere#e" *

    & 7o-olog

    $ Li#ear *ra#)1e" )roli#e"& Mole)!lar eig1t

    $ P1ae of -oler

    & Crtalli#e -1ae

    & Aor-1o! -1ae

    Aor-1o! P1ae

  • 8/10/2019 Lecture Notes Polymer Basics

    121/218

    -

    $ Poler )1ai# wit1 *ra#)1e or irreg!lar -e#"a#tgro!- )a##ot -a) toget1er reg!larl e#o!g1 to for

    )rtal. 71ee -oler are ai" to *e amorp)ous

    $ Aor-1o! -oler are

    & Softer& 1a3e lower elti#g -oi#t

    & -e#etrate" ore * ol3e#t

    Crtalli#e P1ae

  • 8/10/2019 Lecture Notes Polymer Basics

    122/218

    $ Poler )1ai# wit1o!t *ra#)1e or *!lier -e#"a#tgro!- )a# -a) toget1er reg!larl e#o!g1 to for

    )rtal. 71ee -oler are )alle" )rtalli#e -oler

    $ Poler are ei )rtalli#e

    $ Hig1l )rtalli#e -oler& rigi"

    & 1ig1 elti#g

    & le affe)te" * ol3e#t -e#etratio#

    & tro#g *!t wit1 low i-a)t reita#)e$ Poler Mole)!le for laella

    Crtalli#e P1ae

  • 8/10/2019 Lecture Notes Polymer Basics

    123/218

    $ Reg!lar -oler for -late lie tr!)t!re )alle"lamellar

    $ ,!al t1i)#e of t1e laella i a*o!t '0 to 20 #

    Sei:Crtalli#e Poler

  • 8/10/2019 Lecture Notes Polymer Basics

    124/218

    $ Sei:)rtalli#e -oler 1a3e*ot1 )rtalli#e a#" aor-1o!

    regio#

    $ 1e# )rtal are fore" fro t1e

    elt )1ai# e#ta#glee#t are

    e+treel i-orta#t. Poler)1ai# ea#"eri#g i# a#" o!t of

    or"ere" )rtalli#e -ortio#

    $ 71e )rtalli#e -ortio# i i# t1e

    laellae t1e aor-1o! -ortio# i

    o!ti"e t1e laella

    Sei:Crtalli#e Poler

  • 8/10/2019 Lecture Notes Polymer Basics

    125/218

    $ P-er)e#tage of t1e -oler t1at i )rtalli#e i )alle"t1e percent crystallinity. 71e -er)e#t )rtalli#it 1a

    a# i-orta#t i#fl!e#)e o# t1e -ro-ertie of t1e -oler.

    S-1er!lite

  • 8/10/2019 Lecture Notes Polymer Basics

    126/218

    -

    $ 1e# a olte# )rtalliJa*le-oler )ool t1e )rtal

    grow fro i#"i3i"!al #!)lei a#"

    ra"iate o!t lie t1e -oe of a

    *i))le w1eel

    $ 71e )rtalli#e -ortio#a)t!all ra"iate o!t i# i# t1ree

    "ie#io# fori#g -1ere

    t1at are )alle" sp)erulites

    $ I# a a-le of a )rtalli#e

    -oler t1ere are *illio# of-1er!lite

  • 8/10/2019 Lecture Notes Polymer Basics

    127/218

  • 8/10/2019 Lecture Notes Polymer Basics

    128/218

    S-1er!lite

  • 8/10/2019 Lecture Notes Polymer Basics

    129/218

    /a)tor Affe)ti#g Crtalli#it

  • 8/10/2019 Lecture Notes Polymer Basics

    130/218

    $ Str!)t!ral Reg!larit$ Degree of PoleriJatio#$ I#terole)!lar /or)e$ Pe#"a#t Gro!-

    $ Pro)ei#g& Rate of Cooli#g& Orie#tatio#

    Str!)t!ral Reg!larit

  • 8/10/2019 Lecture Notes Polymer Basics

    131/218

    $ Str!)t!ral Reg!larit -roote )rtalliJatio#$ CrtalliJatio# i fa3o!re" *

    & Li#ear tr!)t!re

    & Hig1 "egree of etr

    $ S#"iota)ti) a#" or iota)ti) ioer$ Liite" )rtalliJatio# )a# tae -la)e if a all #!*er of

    *ra#)1e are -ree#t.

    Degree of PoleriJatio#

  • 8/10/2019 Lecture Notes Polymer Basics

    132/218

    $ Relati3el 1ort -oler )1ai# for )rtal orerea"il t1a# lo#g )1ai# *e)a!e t1e lo#g )1ai# te#" to

    *e ore ta#gle".

    $ Hig1 )rtalli#itge#erall ea# a tro#ger aterial

    *!t low ole)!lar weig1t-oler !!all are weaer i#tre#gt1 e3e# if t1e are 1ig1l )rtalli#e

    $ Low ole)!lar weig1t -oler 1a3e a low "egree of

    )1ai# e#ta#glee#t o t1e -oler )1ai# )a# li"e *

    ea)1 ot1er a#" )a!e a *rea i# t1e aterial.

    I#terole)!lar /or)e

    http://www.lasalle.edu/academ/chem/ms/polymersRus/Resources/Crystalline.htmhttp://www.lasalle.edu/academ/chem/ms/polymersRus/Resources/MolecWt.htmhttp://www.lasalle.edu/academ/chem/ms/polymersRus/Resources/MolecWt.htmhttp://www.lasalle.edu/academ/chem/ms/polymersRus/Resources/Crystalline.htm
  • 8/10/2019 Lecture Notes Polymer Basics

    133/218

    $ Crtalli#it i fa3o!re" * tro#g i#ter *a)*o#e for)e$ 71e -ree#)e of -olar a#" 1"roge# *o#"i#g gro!-

    fa3o!r )rtalli#it *e)a!e t1e ae -oi*le "i-ole:

    "i-ole a#" 1"roge# *o#"i#g i#terole)!lar for)e

    $ Polet1le#e tere-t1alate )o#tai# -olar eter gro!-.Di-ole:"i-ole for)e *etwee# t1e -olar gro!- 1ol" t1e

    PE7 ole)!le i# tro#g )rtal.

    Pe#"a#t Gro!-

  • 8/10/2019 Lecture Notes Polymer Basics

    134/218

    $ Reg!lar -oler wit1 all -e#"a#t gro!-)rtalliJe

    ore rea"il t1a# "o -oler wit1 large *!l -e#"a#tgro!-

    $ Pol 3i#l al)o1ol @PFA i a"e * t1e 1"roli of -ol

    3i#l a)etate @PFA). PFA )rtalliJe ore rea"il t1a#

    PFA) *e)a!e of t1e *!l a)etate gro!- i# PFA). 71e

    :OH gro!- i# PFA alo for tro#g 1"roge# *o#".

    PFA) PFA

    Pro)ei#g % Cooli#g Rate

    http://www.lasalle.edu/academ/chem/ms/polymersRus/Resources/Pendant.htmhttp://www.lasalle.edu/academ/chem/ms/polymersRus/Resources/Pendant.htm
  • 8/10/2019 Lecture Notes Polymer Basics

    135/218

    $ Ma=or "iffere#)e *etwee# all ole)!le a#" -oler i t1at t1eor-1olog of a -oler i "e-e#"e#t o# it t1eral 1itor

    $ 71e )rtalli#it of a -oler )a# *e )1a#ge" * )ooli#g t1e

    -oler elt lowl or !i)l a#" * W-!lli#gW t1e *!l aterial

    eit1er "!ri#g it #t1ei or "!ri#g it -ro)ei#g

    $ 1e# t1e are -ro)ee" i#"!triall -oler ofte# are )oole"ra-i"l fro t1e elt. I# t1i it!atio# )rtalliJatio# i )o#trolle"

    * i#eti) rat1er t1a# t1ero"#ai)

    $ 71ere a #ot *e tie for t1e )1ai# w1i)1 are e#ta#gle" i# t1e

    elt to e-arate e#o!g1 to for )rtal o t1e aor-1o! #at!re

    of t1e elt i WfroJe# i#toW t1e oli"$ A -oler i ore liel to 1a3e a 1ig1er -er)e#t )rtalli#it if it i

    )oole" lowl fro t1e elt.

    Pro)ei#g% Orie#tatio#

  • 8/10/2019 Lecture Notes Polymer Basics

    136/218

    $ Crtalli#it )a# *e e#1a#)e" * tret)1i#g t1e *!l

    aterial eit1er w1e# it i #t1eiJe" or "!ri#g it-ro)ei#g

    $ I#"!)e" )rtalliJatio# "!e to orie#tatio# i )oo# for

    *ot1 fil a#" fi*er

    $ 1e# a fil i fore" t1e all )rtallite te#" to *era#"ol orie#te" relati3e to ea)1 ot1er. 8ra1ing

    @tret)1i#g t1e fil -!ll t1e i#"i3i"!al )1ai# i#to a

    ro!g1l -arallel orga#iJatio#

    $ /il )a# eit1er *e !#ia+iall orie#te" @orie#te" i# o#l o#e

    "ire)tio# or *ia+iall orie#te" @orie#te" i# two "ire)tio#.

    Pro)ei#g% Orie#tatio#

  • 8/10/2019 Lecture Notes Polymer Basics

    137/218

    $ /i*er #orall are "raw# o t1at t1e are orie#te" i#

    o#e "ire)tio#. ,#tret)1e" #lo# fi*er are *rittle fore+a-le.. 1e# t1e fi*er are tret)1e" t1e orie#te"

    fi*er are tro#g a#" to!g1.

    Effe)t of Crtalli#it o# Pro-ertie

  • 8/10/2019 Lecture Notes Polymer Basics

    138/218

  • 8/10/2019 Lecture Notes Polymer Basics

    139/218

    Mo"!le '% /!#"ae#tal of Poler

    Se)tio# '.9% Poler Pro-ertie

    Poler Pro-ertie

  • 8/10/2019 Lecture Notes Polymer Basics

    140/218

    $ 71eral Pro-ertie

    & Melti#g -oi#t

    & Gla tra#itio#

    & 71eral Sta*ilit

    $ Me)1a#i)al Pro-ertie

    & Stre#gt1& Mo"!l!

    & Elo#gatio#

    & 7o!g1#e

    & I-a)t

    & Cree-& Stre Rela+atio#

    Poler Pro-ertieC1 i l P ti

  • 8/10/2019 Lecture Notes Polymer Basics

    141/218

    C1ei)al Pro-ertie

    & O+i"atio#

    & 71eroo+i"ati3e ta*ilit& Degra"a*ilit

    & C1ei)al reita#)e

    & /laa*ilit

  • 8/10/2019 Lecture Notes Polymer Basics

    142/218

    Crtalli#e Poler

    Molte# State

    Heat 7

    Aor-1o! Poler

    Gla State

    Heat 7g

  • 8/10/2019 Lecture Notes Polymer Basics

    143/218

    71eral Pro-ertie

  • 8/10/2019 Lecture Notes Polymer Basics

    144/218

    Sei)rtalli#e-oler

    Heat 7

    Molte#

    -oler Gla

    State

    Heat 7g

  • 8/10/2019 Lecture Notes Polymer Basics

    145/218

    Gla 7ra#itio# te-erat!re

  • 8/10/2019 Lecture Notes Polymer Basics

    146/218

    $ A*o3e 7g-oler are r!**er w1erea *elow 7g-oler are gla

    $ R!**er *e1a3ior "!e to -oler a*ilit to )1a#ge it

    )o#foratio# at 1ig1 te-erat!re

    $ Gla *e1a3io!r "!e to la) of a*ilit to )1a#ge)o#foratio# at low te-erat!re

    C1a#ge i# o"!l! wit1 7g

  • 8/10/2019 Lecture Notes Polymer Basics

    147/218

    Factors Affecting Tg

  • 8/10/2019 Lecture Notes Polymer Basics

    148/218

    & PolariJi#g gro!-$ Polar gro!- i#)reae 7g

    & Cro li#i#g

    $ 7gi# )reae wit1 )ro li# "e#it

    & Plati)iJer

    $ Plati)iJer "e)reae 7g

    Factors Affecting Tg

  • 8/10/2019 Lecture Notes Polymer Basics

    149/218

    & PolariJi#g gro!-$ Polar gro!- i#)reae 7g

    & Cro li#i#g

    $ 7gi# )reae wit1 )ro li# "e#it

    & Plati)iJer

    $ Plati)iJer "e)reae 7g

    7ga#" Mole)!lar eig1t

  • 8/10/2019 Lecture Notes Polymer Basics

    150/218

    Ba)*o#e /le+i*ilit

  • 8/10/2019 Lecture Notes Polymer Basics

    151/218

    Pe#"a#t Gro!-

  • 8/10/2019 Lecture Notes Polymer Basics

    152/218

    Pe#"a#t Gro!-

  • 8/10/2019 Lecture Notes Polymer Basics

    153/218

    Pe#"a#t Gro!-

  • 8/10/2019 Lecture Notes Polymer Basics

    154/218

    Pe#"a#t Gro!-

  • 8/10/2019 Lecture Notes Polymer Basics

    155/218

    Pe#"a#t Gro!-

  • 8/10/2019 Lecture Notes Polymer Basics

    156/218

    Polar Mole)!le

  • 8/10/2019 Lecture Notes Polymer Basics

    157/218

    Polar Mole)!le

    Cro Li#i#g

  • 8/10/2019 Lecture Notes Polymer Basics

    158/218

    Effe)t of Plati)iJer

  • 8/10/2019 Lecture Notes Polymer Basics

    159/218

    Effe)t of Stereo)1eitr

  • 8/10/2019 Lecture Notes Polymer Basics

    160/218

    /a)tor Affe)ti#g Melti#g -oi#t

  • 8/10/2019 Lecture Notes Polymer Basics

    161/218

    $ Melti#g te-erat!re "e-e#" o# ( Crtalli#it$ C1ei)al )o-oitio#

    $ C1ai# e#ta#glee#t

    Melti#g 7e-erat!re a#" )1ei)al

    )o-oitio#

  • 8/10/2019 Lecture Notes Polymer Basics

    162/218

    Melti#g 7e-erat!re a#" Crtalli#it

  • 8/10/2019 Lecture Notes Polymer Basics

    163/218

  • 8/10/2019 Lecture Notes Polymer Basics

    164/218

  • 8/10/2019 Lecture Notes Polymer Basics

    165/218

    Me)1a#i)al Pro-ertie

  • 8/10/2019 Lecture Notes Polymer Basics

    166/218

    $ T)e mec)anical properties of a polymer in.ol.e itse)a.ior under stress

    2o1 strong is t)e polymer?How !)1 )a# o! tret)1 it *efore it *rea

    2o1 stiff is it?How !)1 "oe it *e#" w1e# o! -!1 o# it

    s it rittle? Doe it *rea eail if o! 1it it 1ar"

    s it )ard or soft?

    8oes it )old up 1ell under repeated stress?

    Me)1a#i)al Pro-ertie$ Tensile strengt):/esistance to stretc)ing

  • 8/10/2019 Lecture Notes Polymer Basics

    167/218

    Tensile strengt):/esistance to stretc)ing

    $ (ompressi.e strengt):/esistance to compression

    $ Flexural strengt):/esistance to ending!flexing$

    $ mpact strengt):/esistance to sudden stress3 like a )ammer

    lo1

    $ Fatigue:/esistance to repeated applications of tensile3

    flexural3 or compressi.e stress$ (reep:ncrease in strain 1)en a polymer sample is su5ected

    to a constant !typical @iscoelastic Properties$: time dependent

    $ >tress relaxation:8ecrease in stress 1)en a sample is

    elongated rapidly to constant strain !typical @iscoelastic

    Properties$: time dependent

  • 8/10/2019 Lecture Notes Polymer Basics

    168/218

    Strain=elongation=L/L0

    Youngs Modulus = Stress/Strain

  • 8/10/2019 Lecture Notes Polymer Basics

    169/218

  • 8/10/2019 Lecture Notes Polymer Basics

    170/218

  • 8/10/2019 Lecture Notes Polymer Basics

    171/218

  • 8/10/2019 Lecture Notes Polymer Basics

    172/218

  • 8/10/2019 Lecture Notes Polymer Basics

    173/218

  • 8/10/2019 Lecture Notes Polymer Basics

    174/218

  • 8/10/2019 Lecture Notes Polymer Basics

    175/218

  • 8/10/2019 Lecture Notes Polymer Basics

    176/218

  • 8/10/2019 Lecture Notes Polymer Basics

    177/218

  • 8/10/2019 Lecture Notes Polymer Basics

    178/218

  • 8/10/2019 Lecture Notes Polymer Basics

    179/218

    /a)tor affe)ti#g tiff#e

  • 8/10/2019 Lecture Notes Polymer Basics

    180/218

    /a)tor affe)ti#g tiff#e

  • 8/10/2019 Lecture Notes Polymer Basics

    181/218

    7-i)al Stre Strai# C!r3e for Plati)

  • 8/10/2019 Lecture Notes Polymer Basics

    182/218

    A

    B

    C A% Li#ear elati)

    regio#

    B% Yiel" Poi#t

    C% /ail!re -oi#t

    7o!g1#e

  • 8/10/2019 Lecture Notes Polymer Basics

    183/218

    Co-ario# of to!g1#e

  • 8/10/2019 Lecture Notes Polymer Basics

    184/218

    Cree- a#" Stre Rela+atio#

  • 8/10/2019 Lecture Notes Polymer Basics

    185/218

  • 8/10/2019 Lecture Notes Polymer Basics

    186/218

  • 8/10/2019 Lecture Notes Polymer Basics

    187/218

  • 8/10/2019 Lecture Notes Polymer Basics

    188/218

  • 8/10/2019 Lecture Notes Polymer Basics

    189/218

  • 8/10/2019 Lecture Notes Polymer Basics

    190/218

    C1ei)al Pro-ertie

    C1ei)al Pro-ertie

  • 8/10/2019 Lecture Notes Polymer Basics

    191/218

    $ O+i"atio#$ 71eral ta*ilit

    $ C1ei)al reita#)e

    $ ,F reita#)e

    $ /laa*ilit

  • 8/10/2019 Lecture Notes Polymer Basics

    192/218

    $ O+ge# i# t1e ato-1ere a#" 1ig1 1eat )a# )a!e t1e

    )a# -oler "egra"atio#

    $ 7ertiar )ar*o# ato are ore 3!l#era*le for t1i t-e

    of "egra"atio#$ ,!all A#tio+i"a#t@-oler a""iti3e are a""e" to

    i-ro3e t1e o+i"ai3e -ro-ertie of -oler

    Reita#)e to O+i"atio# a#" 71eral

    Degra"atio#

  • 8/10/2019 Lecture Notes Polymer Basics

    193/218

    Poler "egra"e at 1ig1 te-erat!re. 7wo t1i#g 1a--e#w1e# -oler i 1eate" to a 3er 1ig1 te-erat!re%

    Pro)ei#g te-erat!re i well *elow t1a# t1e "egra"atio# te-erat!re

    Reita#)e to O+i"atio# a#" 71eral

    Degra"atio#

  • 8/10/2019 Lecture Notes Polymer Basics

    194/218

    71ero:o+i"ati3e Sta*ilit

    C1ei)al Reita#)e$ C1ei)al )a# *rea t1e *o#"

    C

  • 8/10/2019 Lecture Notes Polymer Basics

    195/218

    $ Ca# e+tra)t a""iti3e a#" a#tio+i"a#t

    $ Ca# fill !- of 3oi" a#" )a!e for welli#g. Swelli#g re"!)e

    e)1a#i)al tre#gt1

    $ C1ei)al reita#)e 3arie ao#g -oler

    $ C1ei)al reita#)e of -oler )a# *e i#)reae" *

    o"ifi#g t1e -oler

    $ Crtalli#e -oler are ore reita#t t1a# Aor-1o!

    -oler

    $ Croli#i#g i#)reae )1ei)al reita#)e

    $ Mot of t1e -oler are *etter )1ei)al reita#t t1a# etal

    Reita#)e to ,F Lig1t

  • 8/10/2019 Lecture Notes Polymer Basics

    196/218

    ,F lig1t )a# )a!e t1e "egra"atio# of Poler

    Reita#)e to ,F Lig1t

  • 8/10/2019 Lecture Notes Polymer Basics

    197/218

    Reita#)e to ,F Lig1t

    $,F ta*iliJer )a# *e a""e" to i-ro3e t1e ,F

  • 8/10/2019 Lecture Notes Polymer Basics

    198/218

    reita#)e of -oler$Car*o# Bla) i a# e+)elle#t ,F ta*iliJer

    OJo#oli

  • 8/10/2019 Lecture Notes Polymer Basics

    199/218

    $oJo#e i# ato-1ere )a# )a!e t1e "egra"atio# of-oler * *reai#g t1e *o#"

    Reita#)e to B!r#i#g

  • 8/10/2019 Lecture Notes Polymer Basics

    200/218

    & Poler otl *ei#g )ar*o# a#" 1"roge# i flaa*le

    & A""iti3e )a# *e a""e" to i-ro3e t1e flae retar"a#t

    -ro-ertie of -oler

    & Haloge# are e+)elle#t flae retar"a#t. Mot of t1e flae

    retar"a#t a""iti3e are 1aloge# *ae"

    & E!ro-ea# )o!#trie "oe #ot allow 1aloge# *e)a!e of t1eto+i)it of t1e aloe# *ae" a""iti3e

    & Al!i#i! tri1"ro+i"e @A7H a#" Mag#ei! "i 1"ro+i"e

    @MDH are #o# aloge#ete" flae retar"a#t a""iti3e

    Reita#)e to B!r#i#g

  • 8/10/2019 Lecture Notes Polymer Basics

    201/218

    Reita#)e to B!r#i#g

  • 8/10/2019 Lecture Notes Polymer Basics

    202/218

    Retar"i#g Co*!tio# Pro)e

  • 8/10/2019 Lecture Notes Polymer Basics

    203/218

    C1ar /oratio#

  • 8/10/2019 Lecture Notes Polymer Basics

    204/218

    De)o-oi#g Material

  • 8/10/2019 Lecture Notes Polymer Basics

    205/218

    D!ra*ilit

    H l l ill l t i i "iti

  • 8/10/2019 Lecture Notes Polymer Basics

    206/218

    $ How lo#g -oler will lat i# er3i)e )o#"itio#

    $ D!ra*ilit !!all i "eteri#e" * t1e )o*i#e" effe)tof e#3iro#e#t a#" )1ei)al

    $ 7o -re"i)t t1e er3i)e lifetie !!all a))elerate" agi#gtet i )o#"!)te" i# a i!late" er3i)e )o#"itio# !)1

    a 1eat )1ei)al oit!re a#" e)1a#i)al te#io#

    /low

  • 8/10/2019 Lecture Notes Polymer Basics

    207/218

    $ 7o -ro)e t1e -oler -oler #ee" to *e elte"

    $ Fi)oit of olte# -oler i a# i-orta#t -araeter for-ro)ei#g

    $ Poler i 1ig1l #o# Newto#ia# fl!i" a#" -oler r1eolog i 3er)o-le+

    $ 71eral 1itor a#" eor effe)t alo 3er i-orta#t for -ro)e

    e#gi#eer a#" to "eteri#e 1ow t1e -oler will re-o#" to-ro)ei#g )o#"itio#

    Material Sele)tio#:Deig#Re!iree#t

    St t l

  • 8/10/2019 Lecture Notes Polymer Basics

    208/218

    $ Str!)t!ral

    & 7e-erat!re

    & H!i"it

    & C1ei)al

    & Ra"iatio#

    Material Sele)tio#:Deig#Re!iree#t

    R l ti < t " " t i t

  • 8/10/2019 Lecture Notes Polymer Basics

    209/218

    $ Reg!latio#

  • 8/10/2019 Lecture Notes Polymer Basics

    210/218

    $ 71e reao# to a"" a""iti3e rei#for)ee#t a#" filler

    & 7o i-ro3e -ro)e a*ilit

    & 7o re"!)e )ot

    & 7o re"!)e 1ri#age

    & 7o i-ro3e !rfa)e fi#i1

    & 7o )1a#ge t1eral > ele)tri)al -ro-ertie

    & 7o -re3e#t "egra"atio#

    & 7o -ro3i"e "eira*le )olor

    & 7o i-ro3e e)1a#i)al -ro-ertie

    & 7o lower t1e )oeffi)ie#t of fri)tio#

    A""iti3e

    $ I#)reae -ro-ertie of -lati)

  • 8/10/2019 Lecture Notes Polymer Basics

    211/218

    $ I#)reae -ro-ertie of -lati)

    & Stre#gt1

    & Gla fi*er

    & Gra-1ite fi*er

    & Xe3lar fi*er

    & oo" fi*er

    & I-a)t tre#gt1

    & Parti)le

    & 7al)

    A""iti3e$ I#)reae -ro-ertie of -lati)

    & /lae retar"a#t

  • 8/10/2019 Lecture Notes Polymer Basics

    212/218

    & Sta*ilit @,F a#" )1ei)al& Mol" releae

    $ A#tio+i"a#t

    & O+i"atio# of -lati) & *reai#g of *o#" i# -oler

    & Effe)t o# -lati)% )1ai# )iio#

    &How to o3er)oe% A"" a#tio+i"a#t

    $ Priar a#tio+i"a#t% to- o+i"ati3e rea)tio#

    $ Se)o#"ar a#tio+i"a#t% #e!traliJe rea)ti3e aterial

    $ E+a-le%

    & Plati)% PP >PE

    & Priar% P1e#oli) Ai#e& Se)o#"ar% P1o-1ite 71ioeter

    PlatiiJer

  • 8/10/2019 Lecture Notes Polymer Basics

    213/218

    $ I#)reae fle+i*ilit

    $ Re"!)e elt te-erat!re

    $ Lower 3i)oit

    & ater& Mil" ol3e#t

    & Coer)ial

    & Dio)tl -1t1alate

    ,F ta*aliJer @Car*o# *la)

    $ ,F )a# C C *a)*o#e a#" a# i"e gro!-

  • 8/10/2019 Lecture Notes Polymer Basics

    214/218

    $ ,F )a# C:C *a)*o#e a#" a# i"e gro!-

    $ Brittle

    $ eae#

    $ Ot1er a""iti3e

    & 2:1"ro)*e#Jo-1e#o#e

    /lae retar"a#t

    $ Ao#i! -1o-1ate

  • 8/10/2019 Lecture Notes Polymer Basics

    215/218

    $ Ao#i! -1o-1ate

    $ C1lori#ate" 1"ro)ar*o#

    $ C1ei)al of *roi#e )1lori#ea#tio#

    $ Effe)t%

    & Eit fire:e+ti#g!i1i#g ga @CO2 N2& /or a# i#!latio# *arrier agai#t 1eat a#" flae.

  • 8/10/2019 Lecture Notes Polymer Basics

    216/218

    I#ter#al L!*ri)a#t

    $ L!*ri)a#t

  • 8/10/2019 Lecture Notes Polymer Basics

    217/218

    $ L!*ri)a#t

    '. Lower e+ter#al a#" i#ter#al fri)tio#.

    2. No:ti)i#g to t1e ol".

    9. Pre3e#t -ro"!)t fro a"1eri#g to ea)1 ot1er.

    $ E+a-le%

    & a+e

    & Metalli) oa-

    A#titati) Age#t

    $ Attra)t oit!re fro t1e air ai#g t1e

  • 8/10/2019 Lecture Notes Polymer Basics

    218/218

    Attra)t oit!re fro t1e air ai#g t1e

    $ !rfa)e ore )o#"!)ti3e a#" t1e# "ii-ati#g tati)

    )1arge

    $ E+a-le%

    & Ai#e !ater#ar ao#i! )o-o!#"

    & Orga#i) -1o-1ate Polet1le#e gl)ol

    & eter