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1 Lect- 21

Lect- 21 · 2017. 8. 4. · 22. Lect-21. Total losses in a turbine • The overall losses in a turbine can be summarised as::Endwall . losses: tip leakage loss:secondary flow loss:

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  • 1

    Lect- 21

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 2

    Lect-21

    In this lecture...

    • Axial flow turbine• Degree of Reaction, Losses and

    Efficiency

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 3

    Lect-21

    Degree of reaction

    • Acceleration takes place in both rotor and the stator.

    • Enthalpy drop in the rotor as well as the stator.

    • Degree of reaction provides a measure of the extent to which the rotor contributes to the overall enthalpy drop in the stage.

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 4

    Lect-21

    Velocity triangles

    U

    C1

    V3

    V2C2

    Rotor

    Stator/Nozzle

    1

    2

    3β3

    β2

    α1

    α3

    α2

    U

    C3

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 5

    Lect-21

    Degree of reaction

    )CC(Uhhcesin,Also

    )VV)(VV()VV(hhbecomes, this rotor, the of

    downstream and upstream same the is velocity axial the If

    VVhh

    constant, is enthalpy stagnation apparent the rotor, the to fixed system coordinate a in Since,

    hhhh

    stage the in drop enthalpy Stagnationrotor the in drop enthalpy StaticR

    ww

    wwwwww2

    2

    x

    320301

    2323212

    22

    321

    3

    22

    23

    3

    0301

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    22

    −=−

    +−=−=−

    −=−

    −−

    =

    =

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 6

    Lect-21

    Degree of reaction

    +−=

    −=

    =

    +−=

    −=−

    −+−

    =

    )tan(tanUCRthatso

    UtanCVandtanCV,thatknowWe

    U)VV(R,Therefore

    )CC()VV(,Since)CC(U

    )VV)(VV(R

    aX

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    wwX

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    3221

    22

    33

    23

    2323

    32

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    1

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    βα

    αβ

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 7

    Lect-21

    Degree of reaction

    stage. reaction 50% a of that thanlower is efficiency its why reason the of one is that andhigher

    are velocities flow the all stage, turbine impulse the In stage. reaction 50% the does than ratio

    velocity axialhigher much a requires stage turbine impulse the angle, outletstator given aFor

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    of case special afor that seen be can It

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    →=−=

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    23

    3βα

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 8

    Lect-21

    Impulse turbine stage

    U

    V2

    V3

    V3

    C2

    RotorStator/Nozzle

    1 2 3

    β3

    β2α2

    α3

    C3 C2

    α2

    V2

    β2

    U

    β3

    Ca

    Cw2

    Cw3

    Vw3

    Vw2

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 9

    Lect-21

    50% Reaction turbine stage

    RotorStator/Nozzle

    1 2 3

    U

    V2

    V3

    V3

    C2

    β3

    C3 C2

    α2

    V2

    β2U

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 10

    Lect-21

    Efficiency• We noted that the aerodynamic losses in

    the turbine differ with the stage configuration, or the degree of reaction.

    • Improved efficiency is associated with higher reaction, which implies less work per stage and therefore a higher number of stages for a given overall pressure ratio.

    • The understanding of losses is important to design, not only in the choice of the configuration, but also on methods to control these losses.

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 11

    Lect-21

    Efficiency• There are two commonly used turbine

    efficiency definitions.• Total-to-static efficiency• Total-to-total efficiency

    • The usage of the efficiency definition depends upon the application.

    • In land-based power plants, the useful turbine output is in the form of shaft power and exhaust KE is a loss.

    • In this case the ideal turbine process would be isentropic such that there is no exhaust KE.

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 12

    Lect-21

    Efficiency

    s

    T01

    1

    203

    2s

    3s

    303s

    P01P1

    P2

    P03P3

    pcC2

    23

    Expansion process in a turbine stage

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 13

    Lect-21

    Efficiency

    [ ] [ ]γγγγ

    η

    /)(/)(

    sts

    sPideal T,

    )P/P()T/T(

    )P/P(TTT

    TTTT

    as defined is efficiency static-to-total The)TT(cW

    be would KE exhaust no withwork turbine ideal The

    1013

    01031

    01301

    0301

    301

    0301

    301

    11

    1 −− −−

    =−

    −=

    −−

    =

    −=

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 14

    Lect-21

    Efficiency

    [ ] [ ]γγγγ

    η

    /)(/)(

    sts

    sPideal T,

    )P/P()T/T(

    )P/P(TTT

    TTTT

    as defined is efficiency total-to-total The)TT(cW

    be would cases such inwork turbine ideal The machines. such in

    thrust to converted is this as loss a considered notis KE exhaust the ),(turbojets nsapplicatio many In

    10103

    01031

    010301

    0301

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    11

    1 −− −−

    =−

    −=

    −−

    =

    −=

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 15

    Lect-21

    Efficiency

    [ ]

    −=

    −=

    >

    −−=

    =−≅−

    −− γγγγ

    ηη

    ηη

    ηη

    /)(

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    1

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  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 16

    Lect-21

    Efficiency

    Influence of loading on the total-to-static efficiency

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 17

    Lect-21

    Losses in a turbine• Nature of losses in an axial turbine

    – Viscous losses – 3-D effects like tip leakage flows, secondary

    flows etc.– Shock losses– Mixing losses

    • Estimating the losses crucial designing loss control mechanisms.

    • However isolating these losses not easy and often done through empirical correlations.

    • Total losses in a turbine is the sum of the above losses.

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 18

    Lect-21

    Losses in a turbine• Viscous losses

    – Profile losses: on account of the profile or nature of the airfoil cross-sections

    – Annulus losses: growth of boundary layer along the axis

    – Endwall losses: boundary layer effects in the corner (junction between the blade surface and the casing/hub)

    • 3-D effects:– Secondary flows: flow through curved blade passages– Tip leakage flows: flow from pressure surface to

    suction surface at the blade tip– 3-D effects are likely to be stronger in a turbine blade

    as compared to compressor blade due to high camber and flow turning

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 19

    Lect-21

    Losses in a turbine

    Variation of profile loss with incidence

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 20

    Lect-21

    2-D Losses in a turbine• 2-D losses are relevant only to axial flow

    turbomachines.• These are mainly associated with blade

    boundary layers, shock-boundary layer interactions, separated flows and wakes.

    • The mixing of the wake downstream produces additional losses called mixing losses.

    • The maximum losses occur near the blade surface and minimum loss occurs near the edge of the boundary layer.

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 21

    Lect-21

    2-D Losses in a turbine

    • 2-D losses can be classified as:• Profile loss due to boundary layer, including

    laminar and/or turbulent separation.• Wake mixing losses• Shock losses• Trailing edge loss due to the blade.

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 22

    Lect-21

    Total losses in a turbine• The overall losses in a turbine can be summarised

    as:

    losses Endwall:loss leakage tip :

    loss flow secondary:lossesshock :

    losses profile :Where,

    E

    L

    s

    sh

    P

    ELsshP

    ωωωωω

    ωωωωωω ++++=

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 23

    Lect-21

    Deviation• Flow at the exit of the rotor does not leave

    at exactly the blade exit angle.• It has been found from experience that the

    actual exit angle at the design pressure ratio is well approximated by

    • This is true as long as the nozzle is not choked.

    • Under choked condition, a supersonic expansion may alter the flow direction at the exit.

    )s/d(cos 12−=α

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 24

    Lect-21

    d

    sα2

    Flow at the nozzle exit

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 25

    Lect-21

    Flow at the nozzle exit in the presence of shocks

    Trailing edge shock

    Reattachment shock

    Flowα2

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 26

    Lect-21

    In this lecture...

    • Axial flow turbine• Degree of Reaction, Losses and

    Efficiency

  • Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 27

    Lect-21

    In the next lecture...

    • Axial flow turbine• Performance characteristics• Exit flow matching with nozzle

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