Lean training through the

Lean Academy

Darren Ruane, Carillion PLC

Carillions Approach to Lean

Approach to Lean

Train & Support teams to implement Lean tools

Collaborative Planning

Process Improvement

Problem Solving

Workplace Organisation

Work Studies

Visual Management

Approach to Lean Training

• Training for Carillions dedicated Lean staff

• Lean training available to everyone else in the organisation

• Lean training available to our supply chain partners

Lean Awareness- All Job Families & Supply Chain

• Engagement with Lean

• Understanding the basic Lean concepts

• Understanding WHY

Lean Awareness

• Self delivered by OpX staff (2-3 hours)

• Uses a game (with Clipo Blocks) to get across key Lean concepts of Customer, Process, Value Adding & Waste

• Also shows the benefit of Lean Tools like 6S, Process Improvement & Visual Management

Lean Practitioner- All Job Families & Supply Chain

• Understanding WHY

• Understanding how to Implement Core Lean Toolkit

• Understanding how to run a Lean Improvement project

Lean Practitioner

• Self delivered by OpX staff

• 2 Day Course covering the theory

• Follow up by OpX staff to support the delivery of an actual Lean Improvement project on a scheme or in part of the Carillion business

Lean Champion- Senior Managers & Business Leads

• Understanding WHY

• Understanding how to champion & support Lean Implementation

• How to monitor a Lean Improvement projects progress

Lean Champion

• Self delivered by OpX staff

• 1 Day Course with ongoing support from the OpX team and each other

• Cohorts of Champions who can influence the implementation of Lean on their individual projects and wider throughout Carillion

Green Belt (Intermediate)- OpX Job Family & Key Project Leads

• Understanding how to Implement Core Lean Toolkit

• Understanding how to run multiple Lean Improvement projects

• How to support Lean Implementation

Black Belt (Advanced)- OpX Job Family

• Understand how to implement & train the Lean Toolkit

• Understanding how to run multiple Lean Improvement projects & mentor others

• How to lead Lean implementation & train

Master Black Belt (Master)- OpX Job Family

• Understand how to implement & train the Lean Toolkit

• Run multiple Lean Improvement projects & mentor others including senior staff

• How to lead Lean implementation & train

Modules- Online learning

• Bitesize learning of key Lean tools

• Learn at your own pace

• Refresher for those who have previously been trained