2

Click here to load reader

LEAN SIX SIGMA DASHBOARD - Tyler Texas Sigma/FY2013...CUSTOMER CHARTS LEARNING AND GROWTH CHARTS LEAN SIX SIGMA DASHBOARD VISION STATEMENT: To promote a culture of continuous improvement

  • Upload
    lykhanh

  • View
    213

  • Download
    0

Embed Size (px)

Citation preview

Page 1: LEAN SIX SIGMA DASHBOARD - Tyler Texas Sigma/FY2013...CUSTOMER CHARTS LEARNING AND GROWTH CHARTS LEAN SIX SIGMA DASHBOARD VISION STATEMENT: To promote a culture of continuous improvement

CUSTOMER CHARTS LEARNING AND GROWTH CHARTS

LEAN SIX SIGMA DASHBOARD VISION STATEMENT: To promote a culture of continuous improvement and innovation by empowering the City of Tyler workforce to achieve Performance Excellence MISSION STATEMENT: to enable city employees to improve and maximize resoureces by utilizing the Lean Sigma Methodology.

FINANCIAL CHARTS PROCESS/BUSINESS CHARTS

$-

$50

$100

$150

$200

$250

Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13

Tho

usa

nd

s

Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13

Hard Savings $43,478 $(28,340) $125,491 $33,283 $18,748 $24,740 $18,723 $83,536 $99,365 $151,600 $102,110 $103,488

Soft Savings $30,256 $17,281 $18,766 $42,217 $48,006 $54,992 $48,236 $50,020 $50,318 $46,825 $52,459 $45,694

Net Total Savings $73,734 $(11,059) $144,257 $75,500 $66,754 $79,732 $44,459 $133,556 $148,744 $198,425 $154,569 $149,182

1.2.3 Lean Sigma FY Savings

FY 2009-10 FY 2010-11 FY 2011-12 FY 2012-13 Target Savings

Hard Savings $16,245 $824,966 $1,373,365 $776,222 $190,000

Soft Savings $133,314 $216,843 $214,585 $505,070 $130,000

Total Net Savings $149,559 $1,041,809 $1,587,950 $1,257,853 $320,000

$-

$2

$4

$6

$8

$10

$12

$14

$16

$18

x 1

00

00

0

1.2.1 Lean Sigma (Net) Comparitive Savings

AIR CMO COENF COMM DEVSVS ENG FIN FIR GIS HR IT L/CK LIB LHAL MAINST MUNCRT NBS PARK PD PLAN SLWAS STRE TRAF TRAN VES Wtr Adm Wtr BusWtr

TreatWtr Utl

Soft $82,650 $243,70 $1,313 $1,725 $45,722 $12,823 $- $73,135 $483 $175,91 $- $84 $739,33 $- $10,490 $366 $9,093 $- $- $23,775

Hard $- $- $151,57 $- $- $- $- $- $- $88,193 $- $14,944 $145,84 $- $129,38 $4,658 $15,000 $20,674 $831,65 $31,853 $293,93 $1,221,

$-

$2,000

$4,000

$6,000

$8,000

$10,000

$12,000

$14,000

Hu

nd

red

s

1.2.4 Savings per Dep (Program to date)

Open Closed Proposed Rejected

Projects 21 81 17 9

0

10

20

30

40

50

60

70

80

90

2.1.1 Projects

0

10

20

30

40

50

60

70

80

90

Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13

Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13

BB Mentor Hours 23 21 8 13 13 22.5 32 18.5 12 15 0 0

MBB Mentor Hours 44.5 39 30 35 39.5 32 34 17 20 16 25 26

Total Mentor Hours 67.5 60 38 48 52.5 54.5 66 35.5 32 31 25 26

Goal (80 Hrs/Mth) 80 80 80 80 80 80 80 80 80 80 80 80

2.3.1 Lean Sigma Mentor Hours

0

10

20

30

40

50

60

70

80

90

100

Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13

Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13

BB Consult Hours 34 58 68 25.5 11 27 6 26.5 49 11.5 0 0

MBB 18 20 6 12 25 10 6

Total Consult Hours 34 76 88 31.5 11 39 6 51.5 59 17.5 0 0

Goal (15 Hrs/Mth) 15 15 15 15 15 15 15 15 15 15 15 15

2.3.3 Lean Sigma PEP Consult Hours

MBB Black Belt Green Belt Total

Trained 1 10 35 46

Certified 1 6 19 26

0

5

10

15

20

25

30

35

40

45

50

2.4.1 Lean Sigma Certification

Blue Belt Green Belt Black Belt Business Plan Training Habits for SuccessWorking With Lean

SigmaNew Employee

OrientationSWOT Analysis Create a VMB Create an SOP PEP Criteria Training

FY Total 14 15 3 26 26 0 0 38 19 35 8

Total 181 34 10 73 20 40 38 19 35 8

% Trained 21% 4% 1% 9% 2% 5% 0% 5% 2% 4% 1%

0.00%

5.00%

10.00%

15.00%

20.00%

25.00%

020406080

100120140160180200

2.5.1 Lean Sigma Total Employees Trained

0% 5% 10% 15% 20% 25% 30% 35% 40% 45%

Strongly Agree

Agree

No Opinion/Neutral

Disagree

Strongly Disagree

Strongly Agree AgreeNo

Opinion/NeutralDisagree

StronglyDisagree

12/7/2012 42% 42% 14% 0.90% 0.30%

3.3.1 Mentorship Survey

0

2000

4000

6000

8000

10000

12000

14000

16000

0

200

400

600

800

1000

1200

1400

1600

1800

Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13

Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13

FY Hours Saved 993 861 826 1137 1490 1592 1368 1200 1291 1415 1214 1191

FY Accumulated Saved 993 1854 2680 3817 5307 6900 8268 9468 10759 12174 13388 14580

3.4.1 Lean Sigma Hours Saved

66

4.2.2 Avg BB % Skill Level

63.00 58.00

61.00 58.00

75.00

68.00

78.00

0

10

20

30

40

50

60

70

80

90

100

Aaron Drew Heather Marty Jimmy Kristi Sherry

4.2.3 BB % Skill Level per BB

$4,240,648

$25,453

$2,900,581

$1,340,067

$-

$500,000

$1,000,000

$1,500,000

$2,000,000

$2,500,000

$3,000,000

$3,500,000

$4,000,000

$4,500,000

Accumulated (Net) Savings Accum Imp Cost Accumulated Hard Savings Accumulated Soft Savings

Total Program Accumulated Net Savings

0

1

2

3

4

5

6

7

8

Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13

Co

un

t

Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13

Open 1 1 2 2 7 4 0 5 1 1 1

Closed 3 2 3 1 2 1 4 0 5 7 1

Proposed 6 4 2 1 2 1 2 1 1 1

Projects Per Month

SOP#: LS001 Form #: LSF005 Org Date: 12/1/11 Rev Date: 2/26/13 Rev # 4

Page 2: LEAN SIX SIGMA DASHBOARD - Tyler Texas Sigma/FY2013...CUSTOMER CHARTS LEARNING AND GROWTH CHARTS LEAN SIX SIGMA DASHBOARD VISION STATEMENT: To promote a culture of continuous improvement

CUSTOMER CHARTS

PEP DASHBOARDVISION STATEMENT: To promote a culture of continuous improvement and innovation by empowering the City of Tyler workforce to achieve Performance Excellence MISSION STATEMENT: to enable city employees to improve and maximize resoureces by utilizing the Lean Sigma Methodology.

FINANCIAL CHARTS PROCESS/BUSINESS CHARTS

LEARNING AND GROWTH CHARTS

$8,942

$49,260

$6,473

$-

$10,000

$20,000

$30,000

$40,000

$50,000

$60,000

Accumulated Cost Expected Cost FY Actual Cost

TAPE Expenditures

18%

0%

2%

4%

6%

8%

10%

12%

14%

16%

18%

20%

% Used

% of TAPE Expense Used

439

525

588

0 0

100

200

300

400

500

600

700

FY 2012 QTR 2 FY 2012 QTR 4 FY 2013 QTR 2 FY 2013 QTR 4

City Overall Score

54 38 34 41 38 40

195

439

65 44 45 52 45 51

222

525

75 48 53 57 49 54

252

588

60 47 43 41 34 47

203

473

0

100

200

300

400

500

600

700

Leadership Strategic Planning Customer Measure, Analysis,..

Workforce Operations Results Total Points

Category Wide Levels

FY 2012 QTR 2 FY 2012 QTR 4 FY 2013 QTR 2 FY 2013 QTR 4 Tape Engagement

50

25

100

150

3 2 0

20

40

60

80

100

120

140

160

FY 2012 FY 2013

PEP Training

External Training Hours Internal Training Hours Trained at Quality Texas

48

60

60

78

48

66

30

36

66

54

72

48

12

66

24

30

36

60

66

72

36

60

54

48

66

60

84

54

60

38

43

38

51

38

60

21

26

43

43

38

26

9

47

17

21

34

43

41

55

38

38

30

34

47

38

60

38

38

21

47

51

51

21

38

26

26

34

38

34

30

21

43

21

30

21

21

38

55

34

38

30

30

43

34

51

30

34

41

50

59

54

41

45

32

32

54

45

45

41

23

54

23

27

32

36

36

59

32

45

36

36

45

41

59

45

50

38

43

51

51

34

34

30

38

38

38

34

26

30

43

26

30

34

43

30

55

38

38

34

38

34

38

47

38

38

38

43

43

47

34

43

43

30

38

43

38

30

21

51

30

34

34

43

43

55

34

38

43

38

38

38

51

47

43

180

225

225

248

180

203

158

135

203

203

203

158

90

248

113

135

158

203

203

293

135

203

180

203

225

203

270

225

248

0 100 200 300 400 500 600 700 800 900 1000

AIR

CITY U

COENF

COMM

DEVSVS

ENG

FIN

FIR

GIS

HR

IT

L/CK

LIB

LSS

LHAL

MAINST

MPO

MUNCRT

NBS

PARK

PD

PLAN

SLWAS

STRE

TRAF

TRAN

VES

Water Dept

Water Pur

Water Pur/LSS

FY2012 Qtr 2

Leadership Strategic Planning Customer Measure, Analysis… Workforce Operations Results

54

66

90

48

60

36

84

72

54

30

36

90

36

48

84

78

78

96

84

78

42

60

48

78

84

72

38

43

64

38

47

26

64

51

43

30

26

64

21

47

51

51

55

60

51

43

34

38

38

43

60

34

34

43

64

34

34

30

60

47

43

26

30

55

30

47

60

38

60

68

60

60

34

47

43

43

60

43

54

63

68

50

36

32

59

63

45

45

32

68

27

41

63

54

54

72

63

59

45

45

50

63

68

45

38

51

64

34

38

34

60

47

55

26

34

60

17

34

60

43

64

64

43

38

38

38

30

51

60

47

60

60

64

38

60

34

55

55

51

47

34

60

17

38

60

51

51

72

55

51

38

47

47

64

64

64

203

248

315

203

225

90

270

293

225

113

90

315

113

135

315

180

225

315

270

248

180

203

158

248

315

248

0 100 200 300 400 500 600 700 800 900 1000

AIR

CITY U

COENF

COMM

DEVSVS

ENG

FIN

FIR

GIS

HR

IT

L/CK

LIB

LSS

LHAL

MAINST

MPO

MUNCRT

NBS

PARK

PD

PLAN

SLWAS

STRE

TRAF

TRAN

VES

Water Dept

Water Pur

Water Pur/LSS

FY2012 Qtr 4

Leadership Strategic Planning Customer Measure, Analysis… Workforce Operations Results

78

54

78

90

78

84

54

66

84

72

78

54

60

90

72

72

84

84

72

78

96

84

78

60

66

72

84

84

78

55

30

51

64

55

51

34

26

64

51

60

34

47

64

43

43

55

51

47

55

60

51

43

34

38

43

55

60

38

55

38

51

64

60

51

34

55

60

47

55

43

43

55

51

43

51

60

47

60

68

60

60

47

43

47

55

60

60

59

45

72

68

59

50

41

59

59

63

59

45

50

68

45

41

50

63

45

59

72

63

59

50

50

59

68

68

63

51

38

55

64

51

47

34

43

60

47

64

34

43

60

38

43

47

60

43

55

64

43

38

47

38

43

55

60

51

64

43

68

64

47

64

38

47

55

55

55

47

43

60

38

47

51

60

47

55

72

55

51

38

51

55

68

64

60

270

225

270

315

248

270

203

203

270

293

270

180

180

315

180

158

225

315

225

270

315

270

248

203

203

248

293

315

338

0 100 200 300 400 500 600 700 800 900 1000

AIR

CITY U

COENF

COMM

DEVSVS

ENG

FIN

FIR

GIS

HR

IT

L/CK

LIB

LSS

LHAL

MAINST

MPO

MUNCRT

NBS

PARK

PD

PLAN

SLWAS

STRE

TRAF

TRAN

VES

Water Dept

Water Pur

Water Pur/LSS

FY2013 Qtr 2

Leadership Strategic Planning Customer Measure, Analysis… Workforce Operations Results

0

AIR

CITY U

COENF

COMM

DEVSVS

ENG

FIN

FIR

GIS

HR

IT

L/CK

LIB

LSS

LHAL

MAINST

MPO

MUNCRT

NBS

PARK

PD

PLAN

SLWAS

STRE

TRAF

TRAN

VES

Water Dept

Water Pur

Water Pur/LSS

FY2013 Qtr 4

Leadership Strategic Planning Customer Measure, Analysis… Workforce Operations Results

SOP#: LS001 Form #: LSF005 Org Date: 12/1/11 Rev Date: 2/26/13 Rev # 4