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Lean Applied in Healthcare in the USA 2013 HASA Conference

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Lean Applied in Healthcare in the USA 2013 HASA Conference

David Munch M.D. IHI Faculty

Chief Clinical Officer Healthcare Performance Partners

Develop “True North” and align the organization to that pursuit

Strategy development and deployment Develop systems and structures

Develop and support all staff in continuous improvement

Developing Lean Leaders A3 Deployment

Organizational Development and Learning

Engage staff in surfacing and

solving problems

A3 Problem Solving Safety Culture

Eliminate waste and make the

right work easier to do

Leadership Standard Work

Visual Management Kaizen

5S

`

How we measure improvement within the System: The Value Diamond

Our services: INCREASE Revenue

DECREASE Costs IMPROVE Quality,

Satisfaction, and Safety

Time Capacity, Wait Times, LOS, TAT

Satisfaction Patient, Staff,

Physician

Quality Core Measures, Quality Goals,

Service Issues, 1st Time 100% Accurate

Financial Materials, Capital,

Revenue Cycle

4

Disciplined Problem Solving

Problem Cause Solution Action Measurement

A3 Process Follows

Scientific Method

Similar To Healthcare

Familiar PDCA

The 8 Wastes Everything the organization

does needs to be treated as a process that serves the patient/

customer.

Steps that don’t directly provide better care to the patient/customer

must be considered Non-Value added or WASTE!

l  Defects l  Over-Production l  Waiting l  Not Clear

(Confusion) l  Transporting l  Inventory l  Motion l  Excess Processing

Direct Patient Care 19%

Indirect Patient Care 24%

Regulatory 12%

Waste45%

RN Time Distribution

Insanity

7

What you can do in a short amount of time

8

The Problem: Unnecessary COPD Hospitalizations

9

MD gives patient prescription for inhaler, but no training

Patient gets inhaler from pharmacy, but no training

Patient fails to use inhaler properly, leading to hospitalization

Patient is treated with nebulizer during hospital stay

Patient is discharged without training in use of inhaler

Improving Quality Metrics PA Urban Medical Center (NFP)

48% decrease in readmissions

(sustained and improving)

The concept of built in reliability Lean is about knowing normal from abnormal right now and responding right now

Time  

Harm  or  Damage  

Determining  Cause  

High  

Low  

Defect:  E.g..  Adverse  Event  

Prob

ability  

Adapted  from  slide  by  John  Shook:  U.  Michigan  

The Power of Coaching JCAHO Transforming Care

12  

Understanding  The  Problem  

Manager  Coach  Training  

Manager  Coaching  

13  

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Rate

of C

ompl

ianc

e Weekly Hand Hygiene Rates October 2008-December 2010

P UCL Average LCL

Outcome Measures Does all this washing make a difference?

HAI Prevalence Correlated with Hand Hygiene Compliance

0.00

0.50

1.00

1.50

2.00

2.50

3.00

1/1/082/1

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/084/8

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10/8/

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/10

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10

HAI P

reva

lenc

e

0

20

40

60

80

100

120

Hand

Hyg

iene

Com

plia

nce

HAI Prevelance per 1,000 pt days Hand hygiene percent compliance

Case Example: A3 Deployment Winona Healthcare

A3 Problem Solving Deployment - Schedule

1.  Train 22 A3 Problem Solving Coaches

2.  Train 75 A3 Problem Solvers

3.  A3 Coaching Skills Transfer

4.  Begin integrating problem solving A3

selection with 2013 Hoshin Planning

5.  Implement Improvement Tracking

System

6.  Implement systematic Improvement

Recognition System

7.  Implement systematic Value Realization

practices

November – December 2012

January – February 2013

November 2012 – May 2013

March 2013

January 2013

April 2013

April 2013

A3 Volume

Total Completed A3s 61

A3 Strategically Alignment •  Satisfaction •  Safety •  Quality •  Financial •  Time

26 16 26 29 6

A3 Problem Solving Deployment – A3 Volumes 2013 YTD Completed A3s

Financial and Staffing Impact Projected First Year Value Completed A3s - 2013

Hard Dollar Revenue

Enhancement

Hard Dollar

Savings

Soft Dollar

Savings

Time Saved Hours/Year

Access – Eliminate Text Messages $396,000

Ortho Clinic Therapy Referrals $141,192

Screening Mammogram Access $110,000

Access – Scanning Referral Notes $98,000

Access – Provider Mail Processing $79,200

Access – No Shows $26,100

Charge Write Offs/Denials PR-227 $9,000

Podiatry Lost Charges $4,800

Access – Prior Authorizations $4,800

Medication Ordering $23,651

Specialty Clinic Sterilization $2,340

Blanket Warmers in Imaging 259

Registration Errors Client Accounts 162

Lab and Client Billing 96

Tracking Dialysis Adequacy Values 50

Total $869,092 $23,651 $2,340 567

David Munch M.D. Faculty IHI Chief Clinical Officer Healthcare Performance Partners