Leaflet Pilot A4

8/2/2019 Leaflet Pilot A4

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technergyechnergyINTEGRATED CABLING SOLUTIONS

TM

PilotCables


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Application

Provides controlling, instrumentationand telecommunication services.

Permits integration with interstitialfibre optic cables.

Allows Utilities to grow theirbusiness to encompass furtherservices.

Technical assistance and pilotcable specification based onthe customers requirements.

Customised lengths for specificinstallation requirements.

Pilot cable testing based onproprietary facilities.

> Multifunctionality > Customised Cable

Engineering

Benefits

Pilot cables are used for control, protection, signalling, telecommunications and data transmission purposesassociated with power distribution and transmission systems.Such systems are mainly operated by the electrical supply industry and similar applications occur in manyindustrial systems.

Pilot cables are insulated with special materials which are designed to protect them from the danger of inducedvoltages coming from other cable circuits in close proximity (for example, faults in high voltage power cable circuits).An over voltage in the pilot cable cores may compromise alarm systems, prevent the proper operation of

Ensures high transmissioncharacteristics (low capacitance,attenuation and cross-talk)over a very wide range offrequencies.

Allows future technologicalupgrade of auxiliary systems

(e.g., higher working frequencyor higher bit rate).

Preserves the HV system fromelectrical fault chain effectsand permanent damage.

Reduces HV system maintenanceand repair costs.

Avoids permanent damage fromshort-circuits on electronicequipment such as instrumentation,control and telecommunicationsystems, both at head-endterminals and substations.

Reduces risk of electric shocks

and injuries to people working oncurrent maintenance andrepairs.

Fail-safe performance customisedfor the customers specificelectrical protection systems.

PILOT

> High Transmission

Performance

> Induced overvoltage

control

> Power System

Integrity


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SAFE TRANSMISSION UNDER THE MOST SEVERE EMI CONDITIONS

protection equipment, resulting in severe damage to the power system.TechnergyTM Pilot cables protects the system from dangerous induced voltages and EMC problems throughdifferent shielding types designed for specific operating conditions.Screens provide a reduction factor that restricts the over voltage on the cable core up to 1/10th of the inducedvoltage (see the test plot, elsewhere in this brochure).

TechnergyTM Pilot cables offer utilities, specifiers, contractors, system designers and installers the followingbenefits:

010 100

Reduction

factorK

(calculated

values)

Induced voltage (V/km)

tipical limit

2 pairs

1000

0.05

0.1

0.15

0.2

0.25

0.3

0.35

10 pairs

> Typical Intrinsic Reduction Factor at 50 Hz

technergyechnergyINTEGRATED CABLING SOLUTIONS

TM


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Prysmian Cables & Systems is a world-classmultinational company. Founded in 1872 as DittaPirelli & C., it has achieved a leading position formore than a century of operations in its two keyinternational markets - Energy Cables & Systemsand Telecom Cables & Systems.

Prysmian Cables and Systems is the worlds largest

manufacturer of power and telecommunicationscables, with 52 manufacturing facilities in 21 countriesin five continents and a market share in excess of 10%.

Prysmian Energy Cables and Systems is a globalsolutions provider, offering a wide range ofintegrated solutions, such as cable systems,system design and engineering, project management,installation and post-sale services.

Prysmian Energy Cables and Systems concentrateson continuous product innovation and on achievinga competitive edge by focusing on research and

development. This is done through Prysmians ownR&D centres and by co-operating with universities,scientific institutions and above all, our customers.Prysmians world-wide organisation makes anddelivers advanced technological solutions tocustomers anywhere in the world.

Prysmians TECHNERGY integrated cabling solutionsTM

is one of the worlds most comprehensiveand technologically advanced answers to industry,infrastructure, contractors and OEMs specificrequirements.

TECHNERGY integrated cabling solutionsTM are designedand structured into twelve different product lines. Each

of these offer tailored designs and added value solutionsto the most diverse functional and environmentalrequirements in the following fields:

> Trains > Cranes & Mobile Equipments

> Marine > Electro-Mechanical

> Oil & Gas > Data & Communication

> Plant & Petrochem > Transportation Infrastuctures

> Mining & Tunnelling > Building & Civil Engineering

> Defence > Power Plants

To find out more about the TECHNERGY integratedcabling solutionsTM, Prysmian Cables and Systemsinvites you to visit the web site: www.prysmian.com

About us

PILOT

technergyechnergyINTEGRATED CABLING SOLUTIONS TM

Courtesy of Enel Distribuzione


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Cable families at a glance> PILOT CABLES 5 kV RATED: PE Insulated Al/PET or Copper Tape Collective

Screen - Steel Wire Armoured or Double Steel Tape

5 kVD.C. conductor resistance

Minimum D.C. insulation resistance

1,5 mm2 conductor

2,5 mm2 conductor

Max.

Max.

Min.

Nominal

mutual capacitance at 800 Hz

Maximum capacitance

unbalanced pair to pair at 800 Hz

D.C. voltage test for 1 minute

conductor/conductor

conductors/screen and armour

1,5 mm2 conductor

Nominal attenuation at 1 kHz

2,5 mm2 conductor

1,5 mm2 conductor

2,5 mm2 conductor

Nominal impedance at 1 kHz

/km

/km

M x km

nF/km

pF/500m

kV

kV

dB/km

dB/km

12,1

7,41

10000

55

500

7,5

7,5

0,55

0,45

260

210

Cable description Electrical characteristics at 20 C

Conductor

Annealed plain copper solid conductor.Insulation

Solid Polyethylene, nominal thickness 0,5 mm.Cabling element

Two insulated conductors uniformly twisted together toform a pair.Pair Identification

According to BS 3573 tab. 3.Cable Assembly

Pairs are assembled together in concentric layers.Core wrapping

Non-hygroscopic tape applied over the cable assembly.Collective Screen

Aluminium/polyester foil screen applied in continuouselectrical contact with tinned copper drain wire(copper tape screen also available).Inner Sheath

Black polyethylene.Armouring

Galvanised steel wire or double steel tape.Outer SheathBlack flame retardant PVC sheath.

n of pairs

Steel WiresArmouring

AI/PET tapeScreening

1.5 mm2

5

10

15

20

30

Conductor Size

ext. diam.

mm

weight

kg/km

lengths

21 760 1000

27 1305 1000

30 1605 1000

33 1930 1000

39 2780 1000

m

Double Steel Tape

ext. diam.

mm

weight

kg/km

lengths

19 535 1000

25 825 1000

28 1110 1000

30 1335 1000

37 2070 1000

m

Steel Wires

COPPER tape

ext. diam.

mm

weight

kg/km

lengths

21 810 1000

27 1365 1000

30 1680 1000

33 2020 1000

39 2880 1000

m

Double Steel Tape

ext. diam.

mm

weight

kg/km

lengths

19 570 1000

25 880 1000

28 1170 1000

30 1410 1000

37 2150 1000

m

n of pairs

Steel Wires

AI/PET tape

2.5 mm2

5

1015

20

30

Conductor Size

ext. diam.

mm

weight

kg/km

lengths

23 940 1000

31 1640 100035 2130 1000

38 2760 1000

45 3720 500

m

Double Steel Tape

ext. diam.

mm

weight

kg/km

lengths

21 660 1000

28 1125 100032 1485 1000

35 1860 1000

43 2875 500

m

Steel Wires

COPPER tape

ext. diam.

mm

weight

kg/km

lengths

23 995 1000

31 1715 100035 2225 1000

38 2835 1000

45 3830 500

m

Double Steel Tape

ext. diam.

mm

weight

kg/km

lengths

22 710 1000

29 1185 100033 1595 1000

35 1940 1000

43 2995 500

m

Armouring

Screening


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> PILOT CABLES 15 kV RATED: PE Insulated - Copper Tape Collective Screen - Steel Wire

or Double Steel Tape Armour

15 kVn of pairs Steel Wires 1.5 mm25

10

15

20

30

Conductor Size

ext. diam.

mm

weight

26 1180

33 1730

34 1975

38 2570

44 3345

kg/km

lengths

m

1000

1000

1000

1000

500

COPPER tape

ext. diam.

mm

weight

23 745

30 1155

31 1385

35 1710

41 1535

kg/km

Double Steel Tape

lengths

m

1000

1000

1000

1000

500

n of pairs

Steel Wires

2.5 mm2

5

1015

20

30

Conductor Size

ext. diam.

mm

weight

28 1405

37 232038 2710

43 3265

50 4650

kg/km

lengths

m

500

500500

500

500

COPPER tape

ext. diam.

mm

weight

26 940

34 149035 1825

40 2490

47 3390

kg/km

Double Steel Tape

lengths

m

500

500500

500

500

D.C. conductor resistance

Minimum D.C. insulation resistance

1,5 mm2 conductor

2,5 mm2 conductor

Max.

Max.

Min.

Nominal

mutual capacitance at 800 Hz

Maximum capacitance

unbalanced pair to pair at 800 Hz

D.C. voltage test for 1 minute

conductor/conductor

conductors/screen and armour

1,5 mm2 conductor

Nominal attenuation at 1 kHz

2,5 mm2 conductor

1,5 mm2 conductor

2,5 mm2 conductor

Nominal impedance at 1 kHz

/km

/km

M x km

nF/km

pF/500m

kV

kV

dB/km

dB/km

12,1

7,41

10000

50

500

15

22,5

0,50

0,40

290

230

Cable description Electrical characteristics at 20 C

Conductor

Annealed plain copper solid conductor.Insulation

Solid Polyethylene, nominal thickness 0,8 mm.Cabling element

Two insulated conductors uniformly twisted together toform a pair.Pair Identification

According to BS 3573 tab. 3.Cable Assembly

Pairs are assembled together in concentric layers.Core wrapping

Non-hygroscopic tape applied over the cable assembly.Collective Screen

Copper tape screen.Inner Sheath

Black polyethylene.Armouring

Galvanised steel wire or double steel tape.Outer Sheath

Black flame retardant PVC sheath.

Armouring

Screening

Armouring

Screening


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SAFE TRANSMISSION UNDER THE MOST SEVERE EMI CONDITIONS

Cable design Customisedsolutions

References

Prysmian Technergy is aware of the wide variety ofcustomer demands; we manufacture a broad range ofauxiliary cables covering both 5kV and 15kV levels ofinduced voltages, and providing each customer withnumerous and easily customised alternatives.

The following options are available:

> INSULATIONPolyethylene or PVC; PE is recommended for longdistance (>1km) and for High Frequency systems.

> CABLING

Multipair or multicore; multipair for instrumentationpurposes and multicore for control purposes.

> SCREENS

Al/PET or copper tape screens; copper tape screensfor a higher level of screening attenuation.

> ARMOURINGGalvanised steel wire or double steel tape;Wire for mechanical shocks and for pulling;Tape for crush and rodent resistance.

> OUTER SHEATH

Polyethylene (LDPE or HDPE) or PVC; PE forunderground moisture resistance and PVC for flameretardance. Termite-proof additives also available.

Customer End User

Siemens (Germany) Department of Electrical Services (Brunei)Total Engineering (Brunei) Department of Electrical Services (Brunei)Conspel (Abu Dhabi) Water and Electricity Department (Brunei)GEC (Brunei) Department of Electrical Services (Brunei)Heliopolis Electric (Abu Dhabi) Water and Electricity Department (Abu Dhabi)Total Engineering (Brunei) Department of Electrical Services (Brunei)HSE Engineering (Brunei) Department of Electrical Services (Brunei)

Prolux (Singapore) Civil Aviation Authority (Singapore)Prolux (Singapore) Port of Singapore Authority (Singapore)Prolux (Singapore) Ministry of Defense (Singapore)Mahkota Techn./GIS Group (Brunei) Department of Electrical Services (Brunei)Heliopolis Electric (Abu Dhabi) ADWEA (Abu Dhabi)

Insulation

Cabling

Screens

Armouring

PE

PVC

Pairs

Aluminium tape

Copper tape

Steel Wires

Steel Tapes

Longdistance

connections

Main cable design elements Main cable main features

HighFrequency

Strongly recommended

Recommended

Suitable

Not recommended

Not relevant

EMC

PullingStrength

ImpactResistance

RodentResistance

MoistureResistance

Water blocking

Water swellable tape

Jelly

FlameRetardancy

Outer sheath

PE

PVC


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dega

design

group

World Wide Excellence Centertel. +39 02 6449 8108, fax +39 02 6440 8108

Head OfficePrysmian Cavi e Sistemi Energia Srl Viale Sarca 222 20126 Milano Italy tel +39 02 6449 1 fax +39 02 6449 2931 www prysmian com

ARGENTINAPrysmian Energa Cables y Sistemasde Argentina S. A.Fbrica La Rosa, Av. da Argentina 67841439 Capital Federaltel. +54 11 46302000fax +54 11 46302100

AUSTRALIAPrysmian Power Cables & SystemsAustralia PTY LTD1 Heathcote RoadLocked Bag 7042, Liverpool Business Centre 1871

NSWtel. +61 2 96000 777fax +61 2 96000 747

AUSTRIAPrysmian OEKW GmbHLembockgasse 47A, 1230 Wientel. +43 1 866770fax +43 1 86677109

BRAZILPrysmian Energia Cabos e Sistemas do Brasil S. A.Av. Alexandre de Gusmao 14509110-900 Santo Andr - SPtel. +55 11 49984000fax +55 11 49984811

CHINAPrysmian Tianjin Cables Co. Ltd.513, Huang He Road, Nankai DistrictTianjin, 300112tel. +86 22 2753 9679fax +86 22 2753 3485

EGYPTPrysmian Cables & Systems8 Abd El Azim Aoudallah st. Hegaz sq.Heliopolis - Cairotel. +20 2 2418557fax +20 2 6381327

FINLANDPrysmian Cables & Systems OyP.O. Box 13

FIN-02401 Kirkkonummitel. +358 10 77551fax +358 9 2982204

FRANCEPrysmian Energie Cables et Systmes France s.a.19, Avenue de la Paix - BP 712Paron - 89100, Sens Cedextel. +33 3 86957769fax +33 3 86957781

GERMANYPrysmian Kabel und Systeme GmbHAustrasse 9996465 Neustadt bei Coburgtel. +49 9568 93 2697fax +49 9568 93 2527

HONG KONGPrysmian Cable Systems Pte. Ltd.Unit A, 18/F, China Overseas Building139 Hennessy RoadWanchai, Hong Kongtel. +85 2 2827 8308fax +85 2 2827 7212

HUNGARYPrysmian MKM Magyar Hungarian CableWorks Co. Ltd.Barzda u. 38H-1116 Budapest

tel. +36 1 3822222fax +36 1 3822202

INDONESIAPT. Prysmian Cables IndonesiaGedung BRI II, Suite 1502Jln. Jend Sudirman No 44-46Jakarta 10210tel. +62 264 351222fax +62 264 351780

ITALYPrysmian Cavi e Sistemi Energia Italia SrlViale Sarca 222, 20126 Milanotel. +39 02 6449 1fax +39 02 6449 2931

MALAYSIAPrysmian Cable Systems Pte. Ltd.Lot 2 Jalan Kawat 15/18, 40702 Shah AlamSelangor Darul Ehsantel. +60 3 5518 4575fax +60 3 5511 9590

NETHERLANDSPrysmian Cables and Systems B.V.Schieweg 9, 2627 AN DelftP.O. Box 495, 2600 AL DelftThe Netherlandstel. +31 15 260 5260fax +31 15 261 3808

NEW ZEALANDPrysmian Cables & Systems

71 Hugi Johnson Drice, P.O. Box 12162Penrose, Aucklandtel. +64 9 5251260fax +64 9 5251262

NORTH AMERICAPrysmian Cables & Systems North America700 Industrial DriveLexington, SC 29072 - USAtel. +1 803 9511130fax +1 803 9511092

NORWAYPrysmian Kabler og Systmer ASP.O.Box 1384, N - 1401 Skitel. +47 64 915713fax +47 64 915714

ROMANIAPrysmian Cabluri si Sisteme SASoseaua Draganesti, Km. 40500 Slatinatel. +40 49 435699fax +40 49 433484

RUSSIAPrysmian Cables and Systems20/12, Str.1, Podsosenskiy Per.Moscow 105062, Russiatel. +7 095 933 7036fax +7 095 933 7035

SINGAPOREPrysmian Cable Systems Pte. Ltd.No 4 Tuas Avenue 12. 3rd Storey639047 Singaporetel. +65 6862 9866fax +65 6862 9877

SLOVAKIAPrysmian Kablo s.r.oTovarenska 11812 61 Bratislavatel. +421 7 50211111fax +421 7 52961773

SPAINPrysmian Cables y Sistemas S.L.

Carretera C-15, Km. 208800 Vilanova i la Geltr (Barcelona)tel. +34 93 811 6181fax +34 93 811 6011

SWEDENPrysmian Kablar och System AbGustavslundsvgen 141P.O.Box 14147SE-16714 Brommatel. +46 8 260416fax +46 8 260413

TURKEYTurk Prysmian Kablo ve Sistemleri A.S.Buyukdere Caddesi No 11734394 Gayrettepe, Istanbul

tel. +90 212 3551500fax +90 212 2175810

U.A.E. (Dubai)Prysmian Cabels and Systems Middle EastP.O. Box 72125, Dubaitel. +971 4 345 7870fax +971 4 345 7101

UKPrysmian Cables & Systems LimitedP. O. Box 6Leigh RoadEastleighHampshire, SO50 9YEtel. +44 2380 295555fax +44 2380 295111

Documents

Leaflet Pilot A4