16
JAYPEE BALAJI CEMENT PLANT JAYPEE CEMENT CORPORATION LIMITED A UNIT OF JAYPEE CEMENT CORPORATION LIMITED lc'cLt JB]P t4(t) t20 1 6- + 0tl 1 1'" Mav. 2016 to The Additional Prancipal Chief Conservator of Forests, MoEF, Regional office (South Zone), No: 34, Cathedral Garden Road, Nungambakkam, Chennai - 600034 Sub: Compliance Report of EC granted by MoEF vide letter No. J.11011182112008-1A.ll (l) dt. 26'n November, 2009 for Cement Plant (Cement 5.0 MTPA, Clinker 3.6 MTPA) along with Captive Power Plant (50 MW), Village Budawada, Mandal Jaggayyapeta, Dastrict Krishna, Andhra Pradesh. Dear Sir, We are enclosing half yearly compliance report for the period October 2015 to March 2016 in respect of Specific and General Conditions stipulated in Environmental Clearance received vide MoEF lefter under reference for your kind perusal and reference please. Kindly acknowledge. Thanking You. Yours faith{ully, For Jaypee Balaji Cement Plant (A Unit of Jaypee Cement Corporation Limited) <n \,. (N.B.Singh) President-Technical Encl: Compliance report of the stipulated Environmenlal Conditions. Copy to: rl Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560 010, Karnataka, ii) The Member Secretary, A.P.Pollution Control Board, Paryavaran Bhavan, A-2. lndustrial Estate, Sanath Nagar, Hyderabad-500018. iii) The Environmental Engineer, Andhra Pradesh Pollution Control Board, Regional office, Plot No.41, Sri Kanakadurga Officers' Colony, Gurunanak Road, Vijayawada - 520 008. )t J*'rtt Worl(r : M Bag o. 9, Survey tto. 99, Viltage-Budawada, Jaggayyapet-Mandat, Krishna District (A.pJ 521 175 ph. : +91 (8654) 285011, 285013 to 285018 . Fax : +91 (8654) 285010 E maih b€p.seoet [email protected] lg[|.t Cotp. sector-128, Noida A01 304, Uttar prade;h (tndia, 0ff0. I ph.: +91 (120) 4609000, 2470s00 rax i +gr tUOl loojl6a. i6oi;io Head o{fice ; lA thr6e, 63, Basot tok, Vasant Vihat Nevr Delhi- o 057 0ndiar ph.: +91 ( ) 26141540, 26147411, Far : +91 (11) 261a5389, 261a359i

lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

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Page 1: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

JAYPEE BALAJI CEMENT PLANTJAYPEE CEMENTCORPORATION LIMITED

A UNIT OF JAYPEE CEMENT CORPORATION LIMITED

lc'cLt JB]P t4(t) t20 1 6- + 0tl1 1'" Mav. 2016

toThe Additional Prancipal Chief Conservator of Forests,MoEF, Regional office (South Zone),No: 34, Cathedral Garden Road,Nungambakkam,Chennai - 600034

Sub: Compliance Report of EC granted by MoEF vide letter No. J.11011182112008-1A.ll (l) dt.26'n November, 2009 for Cement Plant (Cement 5.0 MTPA, Clinker 3.6 MTPA) along withCaptive Power Plant (50 MW), Village Budawada, Mandal Jaggayyapeta, Dastrict Krishna,Andhra Pradesh.

Dear Sir,

We are enclosing half yearly compliance report for the period October 2015 to March 2016 inrespect of Specific and General Conditions stipulated in Environmental Clearance received videMoEF lefter under reference for your kind perusal and reference please.

Kindly acknowledge.

Thanking You.

Yours faith{ully,For Jaypee Balaji Cement Plant(A Unit of Jaypee Cement Corporation Limited)

<n\,.(N.B.Singh)President-Technical

Encl: Compliance report of the stipulated Environmenlal Conditions.

Copy to:

rl Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, ThammaiahMain road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560 010, Karnataka,

ii) The Member Secretary, A.P.Pollution Control Board, Paryavaran Bhavan, A-2.lndustrial Estate, Sanath Nagar, Hyderabad-500018.

iii) The Environmental Engineer, Andhra Pradesh Pollution Control Board, Regional office, PlotNo.41, Sri Kanakadurga Officers' Colony, Gurunanak Road, Vijayawada - 520 008.

)t

J*'rttWorl(r : M Bag o. 9, Survey tto. 99, Viltage-Budawada, Jaggayyapet-Mandat,

Krishna District (A.pJ 521 175 ph. : +91 (8654) 285011, 285013 to 285018

. Fax : +91 (8654) 285010 E maih b€p.seoet [email protected]

lg[|.t Cotp. sector-128, Noida A01 304, Uttar prade;h (tndia,0ff0. I ph.: +91 (120) 4609000, 2470s00 rax i +gr tUOl loojl6a. i6oi;ioHead o{fice ; lA thr6e, 63, Basot tok, Vasant Vihat Nevr Delhi- o 057 0ndiar

ph.: +91 ( ) 26141540, 26147411, Far : +91 (11) 261a5389, 261a359i

Page 2: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

Name of the Project : JAYPEE SALA,| CEMENT PIANI(A Unlt of hyp.. Camant Corpotrtlon llmlt.d)

Claarance Letter No : MoEF vldc L.tt.r Rrf. No J-11011/82U20O6-lA.ll (llDatcd:26111/20@

Perlod of Compllance Roport I 1d Octobcr, 2013 to 31tr Mrrch, 2016

Specific Condltlons:

S.No Condltlonr Complhncc rtrturPARA.6 A

continuous stack monitorlng faclllties to monltorgaseous emissions from allthe staclG shall be providcd.After expansion,particulate matter from cement plrntand captive power plant shall be controlled withln50mg/Nm3 by installing adcquate air pollutlon controlsystem viz glass bag house, ESP, bag fllters etc. Data onambient air, fugitive and stack emissions shall be

submitted to Ministn/s R.O of MoEF at Bangalore,APPCB and CPCB regularly.

> Continuous stack monltorlnt facilities have

bcen provided for chlmneys /stacks of Raw

Mtll/ Klln, Cooler, Coal Mlll, Cement Mill (1, ll& lll) and CPP.

> Contlnuous Stack Eml$lon MonitoringSystem for parameters SOz and NOz for stack

attached to Raw Mill/Klln has been installed

and commissioned. Data generated is

uploading to CPCB server instantaneously.> Data related to AAQ & Stack emlssions is

being submitted to APPCB on monthly basis.

tl

An Action plan shall be prepared and submitted to theMinistry's RO at Bangalore to control SO2 emission fromCPP.

Presently lower Sulphur fuel is being used.

Lime dosing arrangement has been madeadjacent to Raw Mill Hopper Building.

lll

Possibilities shall be explored for the proper and fullutilization of gases generated from the kiln in wasteheat recovery boiler (WHRB) & feasibility report shall

be prepared and submitted to MoEF & its Ro atBangalore within 3 months from date of issue of theletter.

The clinkerisation section of the cement plant is

designed with 6-stage pre-heater, pre-calciner

technology. Pre-Heater exit gases are being

utilized for raw meal grinding in VRM (Raw Mill),Cement Mill-lll, & Coal Mill. Sufficient heat/gasesare not available for consideration to install

waste heat recovery boiler.Feasibility report has been submitted vide letterJBCP / 4G l2OLO dated30/06/2011.

As proposed, ESP to clinker cooler& CPP and glass Bag

house to Raw mill/Kiln shall be provided to controlemissions within 50mg/Nm3. Bag filters shall also beprovided at transfer points to control fugitiveemissions. Water sprinklers shall be provided to controldust emissions in cement plant area.

F ESPs for CPP & Clinker Cooler. RABH for Raw

Mill/Kiln have been operating to controlemission levels within prescribed limits.

) 107 no's of Bag filters have been installed atall transfer points to control fugitiveemlssions right from Limestone crushing &Raw material stock pile area to Raw mill,

Page 3: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

Pre.heater section, Kiln ,Cllnker Cooler,Cement mlll area, sllos meant for storate ofclinker, fly ash & cement along wlth Packing

olant,> Statlonary Water Sprinklcrs have

provldcd at raw materlal handllng areacoal yard snd lime ston€ crurh€r yard,

D Moblle Water sprlnkllng tlnkers arefor other arear such as ptcklng unlt,loadlnr -unloadlng arcas rnd for hrul

Ambient air monitoring shall be carried out in andaround the project site and efforts made to control andminimize particulate matters to bare minimum. Oneambient air quality monitoring station shall be installedin downwind direction. lt shall be ensured that theambient air quality parameters confirm to the normsprescribed by the CPCB in this regard.

Amblent elr monltoring belng csrrlcd out In andaround the slte and maxlmum cfforts are bclngmrdc to control and mlnlmlzc partlculatemrttrrs to bare minimum.Air quallty trends for the period Apr-15 to Sep.15furnlshed as under.

> PM 2.5

70

6050

40

30

20

10

0

Avg..r}-Security 6ate -*-Budawada Vlllage

-.o-secUlft eate -{iD eud"rl'ladJgilage

Page 4: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

1n

0

scJ$$ ortc J$Jauaa*"da0lll"g.

'r-se$iw c*e S rror,". J1u0,,,.r.

The company shall install adequate dust collection,extraction / dust suppression system to control fugitivedust emissions at various transfer points, raw millhandling (unloading, conveying, transporting, stacking),vehicular movement, bagging and packing areas etc. tominimize air pollution. Crusher shall be operated withhigh efficiency bag filters. All conveyers shall be

covered with Gl sheets. Covered sheds for storage ofraw materials and fully covered conveyers fortransportation of materials shall be provided besides

coal, cement, fly ash and clinker shall be stored in silos.Pneumatic system shall be used for fly ash handling.Dust suppression system shall be provided to the coal

stock pile. Regular water sprinkling shall be carried outin critical areas prone to air pollution and having highlevels of SPM and RPM particularly in mine area and

other vulnerable areas.

107 No's of Nulsance bag fllters have beeninstalled for adequately collecting &extracting the dust to control Fugitive DustEmission at varlous transfer points rightfrom Llmestone Crushing & Raw materlalshandling area to packing area.Limestone Crushers (2 No's) have beeninstalled with high efficiency bag filter.All the conveyor belts have been coveredwith Gl & Proflex sheets.

Silo is constructed for storage of Pet coke,Fly ash & Cement.Covered storage has been made for Gypsum& Wet Fly ash.

Pneumatic system has been installed tocarry Ash obtained from CPP as Bottom Ash& Fly Ash collected in MS Silo (1000 ton-Capacity) to Fly ash Silo (20000 ton-Capacity)Water sprinklers have been installed in coal& Limestone stock pile area, to reduceSPM/RPM levels in ambient air.Water Sprinkling tankers are being utilizedfor other areas such as packing unit & truckloading -unloading areasDust Suppression System for coal andLimestone Stacker is in operation.Cold fog system for Dump hoppers of coal is

Page 5: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

In ooeratlon.> Vacuum Road Sweeper is belng used for

cleaninS concrete road5.

> Industrlal Manual Road sweepers are being

used for cleaninl concrete floors.

D 94% of concretization of plant roads has

baen completed and criticsl areas have beenprovlded with frequent servlces of fullydedlcated water tanker for dust suppresslon

to reduce the levels of SPM & RPM.

Asphalting/concreting of roeds and water spray ellaround the critical areas prone to air pollution Indhaving high levels of SPM and RPM shall be ensured.

All necessary measures have been implemcntedto control fugltive dust emissions.D 94% concretization of roads has been

completed.D Vacuum Road sweeper is belng usenr

cleaning concrete roads.

> Indurtrlal Mrnual Rord swaapers are balngused for cleanlng concrete floors.

D Fixed water sprinklers are provided in hlgh

dust prone areas likc ro!d3 nerr rlwmaterial handling area.

> Water sprinkling on roads by mobile watertankers.

Secondary fugitive emissions shall be controlled and b€

within the prescribed limlts and rctularly monitored.Guidelines/Code of Practice issucd by the CPCB In thlsregard shall be followed.

Transportation of raw materials, int€rmediateand final products, is being carried out inenvironmental friendly manner. Followingmeasures are being compulsorily implemented:F Regular monitoring of vehicular emissions-

and Vehicles with PUC Certificate are

deployed. ^> Transportation of fly ash is being carrieq

in a closed container. overloading of truikscarrying cement bags/other raw materials isstr ictly pr uhibil.ed.

F Loadcd vchiclcs arc being covered withtaroaulin sheets.

Efforts shall be made to reduce impact of the transportof the raw materials and end products on thesurrounding environment including agricultural land,

All the raw materials including fly ash shall be

transported in the closed containers only and shall notbe overloaded. Vehicular emissions shall be regularlymonitored.

> Water consumption pattern is being

maintained as per Ministry instructions,followed by CFE/CFO instructions strictadherence to the stated quantity is beingmaintained.

F Air cooled condenser (110 TPH) has beeninstalled to reduce fresh water reouired torCaptive Power Plant (35MW).

Total water requirement for the cement plant fromriver Krishna shall not exceed 4500m3/day. No ground

water shall be used. Air cooled condenser shall be

provided to reduce fresh water consumption. The

waste water from auxiliary cooling water system, boilerblow down, service water after oil and grease removaland DM plant shall be mixed with each other. Afterproper treatment, all the treated wastewater shall be

and reused in the process and/or for dust

Page 6: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

suppression and green belt development and othcrplant related activities etc. No process water shall bedischarged outside the factory premises and zerodischarge shall be adopted.

RecycllnS & reuse of waste water is theInherent component of water managementsystem of the plant to malntain Zero

dlscharge. All the waste water is beingreused for Plantatlon and Dust suppresslon.

xl

Permission for withdrawal of 4500m"/day water tromriver Krishna shall be obtalned from concerneddepartment and a copy of the letter shall be submittedto the ministry's regional office at Bangalore, within 3months of issue of EC.

The permlsslon for wlthdrawal of sOOOmr/day

water from rlver Krlshna has already been as per

G.o.Mi No 55 Dr. 3t105120L0 & VldeProcccdlng No.SE/lclvJA/DB/JTO.t/1084r(cDrtGd 01.10.2012 rnt.rrd A3f€emrnt sl3n.d onbohelf of Gov.rnor of AP by Sup.rlnt.ndlngEnglneer lrrllatlon, for the perlod from01.10.2012 to t0.09.2017

x

All the bag filter dust, raw mill dust, coal dust, clinkerdust and cement dust from alr pollutlon control devlcesshall be recycled and reused in the process and used forcement manufacturing. The sludge from scwagetreatment plant (STP) shall be used as manure for green

belt development. Solid waste from the colony and STP

shall be segregated into biodegradable and non-biodegradable type. Bio-degradable waste shall besubjected to vermin composting and used as manurefor green belt. Inorganic waste (papers and otherwastes) shall be properly disposed off or sold to ragpickers/scrap dealers. Hazardous liquid and solid wasteshall be used in the kiln. Used oil and batteries shall beused in kiln as an alternate fuel and/or sold toa uthorized recyclers/ reprocessors only.

Recycling & Reuse of dust generated byvarlous proc€sses & sub processes is theInherent feature of Cement maklng.Recycllng & Reuse ls further augmented byInstallatlon of pollutlqn control equipmcntwlth efff clcncy rlnglng 99.5 to 99.7%.750 I(lD STP is In oBeratlon, sludge collestedbelng utlllzed as manure for green beltdevelopment.lnorganlc waste such as paper is being soldout to scrap dealer/ rag pickers.

Burner of Kiln is deslgned for alternative fueloption therefore used oil will be properlydisposed just after taking prior permission

from board.Used oil is beinS sold out to authorizedrecvclers.Used batteries are being sold out through"buy back arrangements" with themanufacturer/ authorized suppliers.

xIlAn effort shall be made to use high calorific hazardouswaste in the cement kiln and necessary provision shallbe made accordingly.

Alternate fuel feeding arrangement is underDroceSs.

xivEfforts shall be made to use low grade lime, more flyash and solid waste in the cement manufacturing.

Based on raw mix design, low grade lime stoneand fly ash are being utilized for manufacturingof PPC.

All the fly ash shall be utilized as per Fly AshNotification, 1999 subsequently amended in 2003.

ffforts shall be made to use fly ash maximum in makingPozollona Portland Cement (PPCi.

Fly ash is being utilized as per Fly Ash

Notification,2003P Fly ash from KTPS is being used as raw

material for making PPC.

} Indigenously generated fly ash is also beingused for productron of PPL.

As proposed Green belt shall be developed in at least40Ha (33%) out of 120 Ha in and around the cement

) Green belt is being developed, in phased

Page 7: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

plant as per CPCB guldelincs to mitigate the efforts ofair emissions in consultation wlth local DFO.

manner In consultation wlth DfO-VlJayawada.

> Present revised Plant Area ls 185.7 Ha. Till

date 70.33 Ha of green belt developmenthas been achieved which is more than 33%

of the Total plant area (i.e,, 36.7%),)) Number of survlval plants ls 1,17,000> Planted varlous varletlrs of pl.nts llke,

Ncem, Tckoma, Teak, Xrdrmba, Gulmohar,Mahagonl, Alstonla, Akash, Popplllna, Conocarpus erectus, and fruit bcaring plants llkeMango, Guava, Pomegranate, Jack fruit,Bear etc.

Recommendation and Permirgion of state forestdepartment regarding impact of plant on surroundln3reserve forests viz. Budawada R.F and JatgayyapctExtension RF located within 10 km radlus of thoproposed project shall be obtalned and implcmcnted.Further, conservation plan for the conservation of wlldfauna in consultation with thc statc forest departmantshall be prepared and implemented.

Conservation plan approval recelved, vide letterNo.48837/20xolwl1 Dt. 18. 11.2010.Permlssion received vide letter G,O Ms. No 130.

Dt. 30.12.2011.As per new rules, thls approvld RRCP cannotbuild in isolated location .nd lt has to be linkedwlth zoological areas.

D€posited 1.4 Cr. towards construction andmaintenance of enclosures for RRCP to Prl. ChiefConservator of Forest, Hyderabad.

All the recommendations made in the Charter onCorporate Responsibility for Environment Protection(CREP) for the Cement Plants shall be implemented.

All the applicable recommendations made in thecharter on corporate responslbility onenvironment protection have been implemented

All the commitments made to the public during thePublic Hearing /Public Consultation meeting held on 1st

July, 2009 shall be satisfactorily implemented.

Commitments made in public hearing are being

The Company shall provide housing for constructionlabour within the site with all necessarv infrastructureand facilities suclr as fuel for cookirrg, rrrobile toilets,mobile STP, safe drinking water, medical health care,crdche etc. The housing may be in the form oftemporary structures to be removed after thecompletion of the pro.iect.

Construction labourers were provided withspecitied tacilities on temporary basis trllconstruction is over.

Page 8: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

5,No 6ENERAT CONDITIONS STATUS

PARA-6 BThe Project authority shall adhere to the stlpulationsmade bv APPCB and State Government.

Stlpulatlons recelved by Consent for operation ofPlsnt are belnE malntalned strictly.

tlNo further expansion or modiflcation of thc plsnt shallbe carried out without prior approval of this Mlnlstry.

No further expanslon or modlflcatlon of the plant

wlll be carrled out wlthout prior approval ofMoEF.

iti

The gaseous and particulate matter emlsrlons fromvarious units shall conform to the strndrrds prcscrlbrdby the APPCB. At no time, the plrtlculstc cmlsslonsfrom the cement olant shall cxcccd APPCB llmlt,Interlocking facility shall be providcd in thr pollutloncontrol equipment so that in the evcnt of the pgllutloncontrol equipment not working, the rcspectlva unlt ls

shut down automaticallv.

The gaseous and partlculate matter emlsslonsfrom varlous unlts are belng maintalned withinthe standards prescrlbed. Pollutlon controlequlpments Installed for Cement Plant and CPP

(35MW) are deslgned to confer standard limitsprescrlbed by the APPCB i.e. 30mg/Nm3.Interlocklng systcm ls provlded as per

recommendatl0ng,

Ambient air quality including ambient noise levels shallnot exceed the standards stipulated under EPA or bythe State authorities. Monitoring of ambient air qualityand stack emissions shall be carried out regularly inconsultation with APPCB and reoort submitted to theAPPCB quarterly and to the Ministry's Rcgional Office atBangalore half-yearly.

The company must harvest the rainwater from the rooftops and storm water drains to recharge the Broundwater and use the same water for the various activitiesof the project to conserve fresh water.

Ambient Alr Quallty & Amblent Noise is belnS

monltored perlodlcally as per SPCB requlrement,Values of Ambllnt Alr Qualltv & Amblcnt NolseMonltorlng Rcport rre well wlthln the standardsstlpulated und.r EPA-1986 & Andhra Pradesh

Pollutlon control board,Reports are belnt submltted to RO-APPCB onmonthly basls, ZO on Quarterly basls and to RO-

MoEF on half yearly basls.

8070

60

50

30

20

10

0

**'"-.to"ff*,Recharge wells for Rain Water Harvesting areconstructed in townshio.Roof top rain water harvesting is under progress

in townshio.

Page 9: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

The company shall undertake eco-developmentmeasures including community welfare measures in theproject area.

Eco development measures includlng communitywelfare actlvlties are undertaken bv the

company.

sot! coNsERvATtoNEntlre cement plant has been constructed onInfertlle land purchrscd from "prtta lands" of thenearby resldents, whlch ls outslde the regervedforest, For constructlon of plant and facllltl.s inno case top fertlle soll has b€rn scarlfled. Rocky

terraln had been lcvclcd off for foundetlons forOffices & Bulldlngs without any extr|n€ousmatter, with the help of excavator /grader only.

WATER CONSERVATION

Construction of STP to Maintain Zero WasteWater Discharge- all type of treated water willbe utilized for specific purposes such as

pla ntation, dust suppression etc.Installation of air cooled condenser for CPP, inplace of conventional large size Cooling towers.

SOLID WASTE MANAGEMENT

l.Practicing principle of 2Rs i.e. Reduce & Reuse

2. All the waste will be ed on the basis

t.No Form ofPlrnbtlcn

oaac pilon

01Stripplantatlon

Three rows of sapllngswere planted to form a

greenbelt all around theproJect boundary.Preference is being given

to fast growing speciesincluding locally dominantspecies such as Neem,Pongamia, Alstronia etc

02 Avenueplantation

parks of township, adm.Building, temple area,either side of internalroads

03 Blockpla ntation

waste lands arou^facilities beins develooed -

Page 10: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

on deBradeblllty/recyclablllty, than rccordlnglythey will bc dlsposed. Blo degrad.ble waste fromtownship & plant area will be composted and themanure wlll be used for horticulture purpose.

3. All the hararded waste will be dlsposedthrouSh the authorired recyclers.

4,Maxlmum posslble utlllratlon ot Fly ash

Efltn€Y cqsf,tvlTror{Use of CFL In all bulldlng and offlceslnstalletlon of .nergy stlr rated ACs for offlcesand load centersUs. of VFD In phee of conventlonll orie6-stagc pre heatcr ltself ls energy ssving effortUtiliratlon of hot alr geses released from kilnInstallatlon of VRMs for raw mlll & coal mill

ls sald to be blased,

f lts hr{i#tt d6!!n't ergss to rock bcttomstrata of dq€ rcrds&y. In thl6 regard JSCP has

contdbuted ln fglbttfilg msnner:lndr€ct g|l{Floytrnnt lg efl.ttbpreneursDirect ernFloyme# to local resldentsGrowth of local market ln terms of consumables( Domestlc & Industrlal)Fulfilling CSR & commitment made during public

hearing.Preference to local people for employment.Rise in living standards

vii

The overall noise levels in and around the olant area

shall be kept well within the standards (85 dB (A)) by

providing noise control measures including acoustic

hoods, silencers, enclosures etc. on all sources of nolse

generation. The ambient noise levels shall conform tothe standards prescribed under Environmental(Protection) Act, 1986 Rules, 1989 viz. 75 dB(A) (day

time) and 70 dB(A) {night time}.

Noise Control measures as suggested such as

acoustic hoods, silencers, enclosures etc., have

been taken for motors, cooler fans, Ball mills, DG

sets etc.,

v l tmDlementation of recommendations made in CREP. Applicable recommendations made in CREP are

being implemented.

tx

Proper housekeeping shall be taken up. Regular annualmedical examination of all the employee shall be

carried out from the occupational health point of viewand records maintained.

Proper housekeeping in and around plant i:

naintained. Regular Medical examination is bein€

lone for all the employees from occupationarealth point of view and records are being

naintained.A separate environmental management cell to carry

Page 11: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

out varlous management and monltorlnt functlolrrshall be set u.p under the control of Senior Exlcutivc,

Environment Manarement Cell

occupational heafth suwdtrceoccupational health sun !ffmcc pfrminc shf{l bcdone on a regular basls d$*dllttordS fuat€lncd. T,ltrprogramme must includ. hft firnd$m md spg$nnanalysis tests once in sh nrodts.

Occupatlonal he*lth surufllsncc progruGltrc hasbeen done for the h.t $mr ln M*cfi 2g{5,

be earmarked towalds tfie tohf ctDltft cqfi sdrecurring cost/annum fui cn$lonmentd ooBldoncontrol measures and rhr{ be witebly used toimplement the conditions stlpuleted by the MoEF egwell as the State Government. The flnds so provldedshall not be diverted for anv other

11ll date Rs. 1{S Crore (+} Invested for polludoncontrol equipments.Funds so provlded wlll not be diverted for anyother purpose.

The company shall provide housing for constructionlabour within the site with all necessary infrastructureand facilities such as fuel for cooking mobile toilets,mobile STP, safe drinking water, medical health care,creche etc. The housing may be in the form oftemporary structures to be removed after the

Construction labors are provided with housingwithin the site with all necessary infrastructure &facilities such as fuel for cooking, mobile toilets,STP, safe drinking water medical health.ar.e,-

A copy of clearance letter shall be sent by proponent toconcerned Panchayat, Zila parishad / fuunicipalCorporation, Urban Local Body and the local NGO, ifany, from whom suggestions / representations, if any,were received while processing the proposal. Theclearance letter shall also be put on the web site of the

The clearance letter was put on the companyweb site.

The project proponent shall upload the status ofcompliance of the stipulated environment clearanceconditions, including results of monitored data on theirwebsite and shall update the same periodicallv. lt shallsimultaneously be sent to the Regional Office of theMOEF, the respective Zonal Office of CPCB and the

Compliance report along with monitoring data isbeing submitted every six months to the RegionalOffice of the MOEF, the respective Zonal OfficeOf CPCB ANd thE APPCB.

Critical Pollutants levels are being displayed nearMain Gate.

Page 12: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

APPCB. The critical pollutant levels namely SPM, RSPM,

SOz, NOx (ambient levels as well as stack emissions) orcritical sectoral parameters, indlcated for thc projects

shall be monitored and displayed at a conv?nlentlocation near the main gate of the company in thepublic domain.

xvi

The pro.iect proponent shall also submlt slx monthlyreports on status of the complirnce to stlpulNt€denvironmental condltions Includlng rcaults olmonitoring data (hard & soft copy) to reglonal offlce ofMoEF, the respective zonal offlce of CPCB rnd thcAPPCB. The regional offlce of thls mlnistry at Brngalorc/CPCB/SPCB shall monitor the stipulated condltlons.

Six monthly compllance reports on status ofcompllance to stipulate condltions includlngresults of monltorint data are submltted to theRegtronal Offlce of the MOEF, the r.sprctlveZonal Offlce of CPCB and the APPCB.

xvii

The Environment statement for cech flnrnclrl verrending 31" march in Form-V ls mandated to ba

submitted by the project proponent to the concernedstate pollution control board ar prarcribad undsrEnvironment (Protection) Rules, 1985 as em€nd€dsubsequently, shall also be put on th. wcbaltr of thccompany alont with the strtus of conpl|tncr ofenvironmental conditions and shall rlso ba rlm to thaR.O of MoEF at Brngelorc bv .-meil,

Being complled. The Envlronmental Statementfor the year 2014-2015 has been submltted vldefetter no. JCCL/ )BCP/ 4lll/ 2o15-29f1 detcd 3O'h

Scptember 2015.

xv l

The project proponent shall inform tht publh thrt theproject has been accorded envlronmental cletrance by

the ministry and copies of the clearence lattar ar€available with the APPCB and may also be seen atwebsite of the ministry of Environment and foGst athttp//envfor. nic. in this shall be advertised wlthln seven

days from the issue of the clearance letter, at least Intwo local newspapers that are widely circulated in theregion of which one shall be in the vernacular language

of the locality concerned and a copy of the same shouldbe forwarded to the regional office.

Already complied

xtx

Project Authorities shall inform the regional office at

Bangalore as well as the ministry, the Date of financialclosure& final approval of the project by the concernedauthorities and the date of commencing the land

development work.

Already informedDate of financial closure is 16.06.2009

Page 13: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

Annexure for Condion No. V of Specific conditions and VI, XIX of General Conditions

JAYPEE BALAJI CEMENT PLANT ENVIRONMENT MONITORING REPORT “October -2015-March 2016”

AMBIENT AIR QUALITY:

location Security Gate Budawada Village

Parameters week PM 2.5 PM.10 S02 N0x PM 2.5 PM.10 S02 N0x

Oct 2015

1 35.2 68.4 9.4 13.5 33.5 66.2 11.5 12.6

2 41.5 71.8 10.9 10.5 41.1 79.1 9.5 12.8

3 34.9 55.5 8.4 13.1 39.8 64.6 9.4 12.1

4 49.4 91.2 10.6 10.3 46.4 58.4 8.9 14.5

Nov’2015

1 41.5 76.6 10.2 13.9 35.6 69.5 9.6 12.1

2 40.1 71.1 11.7 13.8 42.5 77.1 11.0 13.8

3 38.9 82.8 9.5 12.6 Sample was discarded as it rained

4 40.8 69.5 10.6 13.5 28.6 55.5 11.1 12.9

Dec’2015

1 51.5 78.5 9.5 12.4 49.2 73.8 10.6 14.6

2 42.6 68.1 11.4 14.1 49.1 72.5 13.4 13.9

3 49.6 76.1 13.7 13.8 52.9 63.5 11.5 15.4

4 54.8 70.8 10.8 12.8 46.7 81.4 12.6 13.8

Jan’2016

1 48.7 81.3 11.3 14.6 40.6 66.9 10.6 15.6

2 49.5 78.2 10.9 15.1 43.9 75.6 12.6 15.1

3 51.4 81.9 13.4 16.6 51.9 77.2 12.0 14.9

4 46.7 72.0 12.1 17.3 42.3 61.8 10.8 14.2

Feb’2016

1 46.8 75.6 11.6 13.8 38.5 61.5 10.9 13.2

2 43.5 65.8 10.9 13.4 40.6 75.1 11.1 11.9

3 46.9 66.9 11.8 11.6 41.1 59.8 11.5 12.6

4 42.6 79.3 11.2 14.8 48.6 64.8 11.6 13.1

Mar’2016

1 42.5 75.5 11.5 14.5 43.7 64.5 10.9 12.5

2 39.4 72.9 10.6 16.7 38.6 58.9 11.7 13.4

3 41.5 65.5 12.1 15.1 35.6 67.1 11.3 12.1

4 43.8 61.8 13.7 16.8 39.5 68.2 11.8 14.8

Page 14: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

JAYPEE BALAJI CEMENT PLANT ENVIRONMENT MONITORING REPORT “October -2015-March 2016”

STACK EMISSION

S.No. Parameter Units Raw

Mill

Coal

Mill Cooler

Cement

Mill –I

Cement

Mill –II

Cement

Mill –III

CPP-

35MW

CPP-

15MW

1 Stack Height m 156 45 55 23.9 23.9 40 84 77

2 Diameter m 10 3.0 5.3 1.1 1.1 4.0 2.4 2.2

3 Particulate Matter (mg/Nm3)

Oct’2015

26.1 14.3 27.9 22.4 23.9 19.2 37.8 36.1

Nov’2015 24.3 16.9 27.2 23.8 25.1 21.0 35.8 40.9

Dec’2015 21.8 18.3 28.6 22.8 26.7 23.2 39.9 36.8

Jan’2016 24.3 16.1 26.9 23.2 21.8 20.7 35.8 38.1

Feb’2016 23.1 21.8 25.2 20.8 25.8 44.3 42.9 39.3

Mar’2016 23.7 20.1 26.5 22.1 24.9 ---- 38.1 44.7

AMBIENT NOISE MONITORING REPORT

LOCATION DAY dB(A) NIGHT dB(A)

Dispatch Gate

(West side of plant) 72.6 62.1

Township Gate

(North side of plant) 62.1 49.4

Township-Budawada Road side

(East side of plant) 66.7 51.2

Railway Siding side

(South side of plant) 73.4 58.2

Norms as per Environment(Protection) Rules,1986

Location Limits in Decibel unit

Day Night

Industrial 75 70

Page 15: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560

Environmental Statement for the financial year, 2014-2015

Page 16: lc'cLt 1 0tl 1 - Jaypee Group Zonal Officer, CPCB, Zonal office, 1"'& 2'o floors, Nirasaga Bhavan, A-Block, Thammaiah Main road, 7'n Cross, Shivanagar, Pushpanjali Theatre, Bengaluru-560