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IE 419 1
IE 419Work Design:
Productivity and Safety
Dr. Andris Freivalds
Class #9
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IE 419 2
IE 419Work Design:
Productivity and Safety
Dr. Andris Freivalds
Class #9
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IE 419 3
Plant Layout(Oerations Analysis !te #" . 11$%11"&
Plant Layout' arrane)ent o* )a+,ines (orareas& to er)it most
direct*lo- o*)aterial at lowest cost -it, minimum
handlingFour tyes:
1& Fied (stati+& osition
2& Produ+t (strai,t line&3& Pro+ess
(*un+tional&
4& /rou layout
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IE 419 4
Fied (!tati+& Layout
0 Produ+t doesnt )ove
0 All eui)ent tools oerators rou,t to it
0 Ea)les
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IE 419 5
Produ+t (!trai,t Line& LayoutFlo- )ini)i6ed *or a iven
rodu+t y ro+essin seuen+e
Advantaes
1& Flo- '2& Inventory '
3& Produ+tion ti)e7unit'
4& 8aterial ,andlinti)e '
5& Oerator trainin '
Disadvantaes
1& rea:do-n o* one)a+,ine '
2& Produ+t +,ane '
3& Pa+e set y '
4& Caital +osts '
5& ;eetitive in
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IE 419 =
Pro+ess (Fun+tional& Layout/rouin o* )a+,inery y si)ilar
*un+tion
Advantaes1& >tili6ation o*
)a+,ines '
2& Fleiility '
3& Caital +osts '
4& Diversity o* tas:s '
Disadvantaes1& 8aterial ,andlin '
2& Paer-or: '
3& Inventory '
4& Produ+tion ti)e7unit '
5& Oerator trainin '
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IE 419 ?
/rou Layout/rou o* oerators asse)les rodu+t +o)letely
0 Fleiility vs. trainin
0 In+reased
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IE 419 "
Flo- Analyses
Ea)ine *lo- o* arodu+t usin
1& Flo- ro+ess +,art
2& Flo- diara)
3& ravel +,art
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IE 419 9
Flo- (!trin& Diara)Pi+torial lan o* *lo- usin lines
arro-s
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IE 419 1$
Flo- (!trin& Diara) B 2(I)roved Layout&
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IE 419 11
ravel
(Fro)%to&
C,art
0 8atri *or)at
0Fro)%verti+al0o%,ori6ontal
0Cell value is
a)ount o* *lo-
0Indi+ates -,i+,
areas s,ould e
ad
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IE 419 12
!yste)ati+ Layout Plannin
0 8ut,er (19?3& 8ut,ers !LP0 /oal t-o areas -it, ,i,
loi+al
relations,i s,ould e +lose toet,er
1& C,art relations,i (*lo- *un+tional&2& Estalis,
sa+e reuire)ents
3& Diara) a+tivity relations,is
4& Diara) sa+e relations,is
5& Evaluate alternative arrane)ents
=& Detail sele+ted layout install
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IE 419 13
1& !LP ;elations,i ;atins
;elations,i Closeness
;atin
alue Diara)
Lines
Color
Asolutelyne+essary
A ;ed
Ese+iallyi)ortant
E ello-
I)ortant I /reen
Ordinary O lue
ni)ortant
ot desirale ! ro-n
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IE 419 14
1&!LP ;elations,i;atins
2&!a+e reuire)ents
0 Floor loadin
0 Over,ead +lear
0 Gater7drains
0 Co)ressed air
0 Po-er (22$44$&
E Layout *or
Doren Co.
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IE 419 15
3& Diara) A+tivity ;elations,is
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IE 419 1=
4& Diara) !a+e ;elations,is(!atial reresentation&
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IE 419 1?
4& Diara) !a+e ;elations,is(Co)ress to *loor lan&
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IE 419 1"
5& Evaluatin Alternatives
0 List i)ortant *a+torsB Fleiility ease o* eansion
B E**e+tiveness o* *lo- ease o* )aterial ,andlin
B !a*ety ease o* suervision
BAest,eti+s aearan+e
0 Gei, relative i)ortan+e ($%1$ )a&
0 ;ate alternatives y ea+, *a+tor (4321$&
0 8ultily ratins y -ei,ts0 !u) rodu+ts and +o)are totals
0 Larest ' est
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IE 419 19
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IE 419 2$
=& Detail Final Layout (Install&
0Po-er utilities0!torae sa+e
08aterial ,andlin
eui)ent
