LASER MARKING SOLUTIONS

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MASTERS OF LASER MARKINGCajo Technologies is an innovative producer of laser marking systems. We are a group of top professionals who have taken the laser marking technology to the next level.

Our own software and patented technology enable extremely precise and durable markings to almost any material quickly and cost-effectively.

We offer comprehensive solutions for traceability and product markings that are easy to use and optimized for industrial production processes. Our solutions can replace traditional marking methods, e.g. inkjets, with very short payback period.

We are a fast-growing international company, with a head office and production in Kempele, Finland, and deliveries made to more than 20 countries to market leaders in metal and cable industries.

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TECHNICAL DATA

Max size for the markable part (H x W x L)

Tailor Fiber with 175 x 175 mm marking field 220 x 450 x 400 mm Tailor Fiber with 220 x 220 mm marking field 120 x 450 x 400 mm Tailor Advanced with 175 x 175 mm marking field 220 x 450 x 400 mm Tailor Advanced with 220 x 220 mm marking field 120 x 450 x 400 mm Tailor Green with 150 x 150 mm marking field 220 x 450 x 400 mm Tailor CO2 with 175 x 175 marking field 270 x 450 x 400 mmPower supply 110–240 V / 50–60 HzHeight adjustment (Z-axis) Software controlled (CajoMark)Dimensions (H x W x L) 1650 x 600 x 1000 mm Weight (without Tailor) 100 kgAmbient conditions 10–30 °C, humidity ≤80 % Connectivity USB, EthernetUser interface PC with Windows 7Marking software CajoMark, CajoCadRemote diagnostics Via built-in hardware VPN

(requires Internet connection)

External Control StandDimensions (H x W x L) 1475 x 615 x 580 mmWeight 60 kg

Suitable Tailor units Tailor FiberTailor AdvancedTailor GreenTailor CO2

Options ConveyorElectrical side doors

Side feed Rotary device

CAJO VEGA™

Cajo Vega™ marking system has been specifically developed for flexible and high class marking of semi-final and final products. With lots of con-figurations available, for example conveyor belt and automatic side doors, it can be integrated as a part of the production line, or used as a separate working station. The system is capable of permanently marking stainless steel, aluminum, and other metals and plastics.

Pre-defined marking library for selected materials is built into the system.The external control stand with easy-to-use user interface allows flexible customization of marking content, for example, logos, serial numbers, bar-codes, QR codes, data matrices and other product information. Cajo Vega™ is a long-lasting solution with low maintenance.

Cajo Vega™ Presentation

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TECHNICAL DATA

Cajo Vega for Cables™ is a completely automatized marking solution for continuous cable and wire marking. The system enables high-speed on-the-fly marking while delivering optimum marking result. With different adjust-ing options, like straighteners and cable rollers, it can be integrated as a part of the production line or used as a separate working station. The system is capable of permanently marking almost all cable materials.

Pre-defined marking library for selected materials is built into the system. The external control stand with easy-to-use user interface allows flexible customization of marking content, for example, logos, serial numbers, bar-codes, QR codes, data matrices and other product information. Cajo Vega for Cables™ is the most economical solution for continuous marking of ca-bles and wires. It is a long-lasting solution with low maintenance.

Diameter of markable cable With wire straighteners < 6 mm With cable rollers < 30 mmProduction line speed 0-10 m/s (depends on marking content)Power supply 110–240 V / 50–60 HzHeight adjustment (Z-axis) Software controlled (CajoMark)Dimensions (H x W x L) 1650-1850 x 650 x 1000 mm Weight (without Tailor) 130 kgAmbient conditions 10–30 °C, humidity ≤80 % Connectivity 1 x USB

1 x LAN 1 x IO (2 x IN 5 VDC, 4 x OUT max. 24 VDC)1 x RS-422 (incremental encoder input)

User interface PC with Windows 7Marking software CajoCad Remote diagnostics Via built-in hardware VPN

(requires Internet connection)

Suitable Tailor units Tailor FiberTailor AdvancedTailor GreenTailor CO2

Standalone option for Tailor

External Control StandDimensions (H x W x L) 1475 x 615 x 580 mmDisplay 24" LCDWeight 60 kg

CAJO VEGA FOR CABLES™

Cajo Vega for Cables™

Presentation

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TECHNICAL DATA

Diameter of markable part Single wire (max. diam. 10mm)Power supply 110–240 V / 50–60 HzHeight adjustment (Z-axis) Software controlled (CajoMark)Dimensions (H x W x L) 1650 x 600 x 1050 mm Weight (without Tailor) 130 kgAmbient conditions 10–30 °C, humidity ≤80 % Connectivity USB, EthernetUser interface PC with Windows 7 and 21" touch screenSoftware CajoMark, CajoCadRemote diagnostics Via built-in hardware VPN

(requires Internet connection)

Suitable Tailor units Tailor FiberTailor Advanced

Cajo Vega for Wire harness™ is a turn-key solution for high class marking of wire harnesses. It includes a dedicated jig for marking thin and ultra-thin wires. The system can be integrated as a part of the production line or used as a separate working station. Cajo Vega for Wire harness™ is capable of permanently marking almost all wire harness materials.

The easy-to-use user interface has been specially designed for marking of wire harnesses and it allows flexible customization of marking content. Pre-defined marking library for selected materials is built into the system. Cajo Vega for Wire harness™ is a long-lasting solution with low mainte-nance.

Cajo Vega for Wire

Harness™ Presentation

CAJO VEGA FOR WIRE HARNESS™

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TECHNICAL DATA

Max size for the markable part (H x W x L) Tailor Fiber with 175 x 175 mm marking field 250 x 760 x 900 mm Tailor Fiber with 220 x 220 mm marking field 200 x 760 x 900 mm Tailor Advanced with 175 x 175 mm markingfield 250 x 760 x 900 mm Tailor Advanced with 220 x 220 mm marking field 200 x 760 x 900 mm Tailor Green with 150 x 150 mm marking field 250 x 760 x 900 mm Tailor CO2 with 175 x 175 marking field 250 x 760 x 900 mm

Total marking field Tailor Fiber with 175 x 175 mm marking field 525 x 725 mm Tailor Fiber with 220 x 220 mm marking field 570 x 770 mm Tailor Advanced with 175 x 175 mm marking field 525 x 725 mm Tailor Advanced with 220 x 220 mm marking field 570 x 770 mm Tailor Green with 150 x 150 mm marking field 500 x 700 mm Tailor CO2 with 175 x 175 marking field 525 x 725 mm

Power supply 110–240 V / 50–60 HzMarking head position adjustment Software controlled (CajoMark)Dimensions (H x W x L) 1850 x 925 x 1350 mm Weight (without Tailor) 300 kgAmbient conditions 10–30 °C, humidity ≤80 % Connectivity USB, EthernetUser interface PC with Windows 7Marking software CajoMark, CajoCadRemote diagnostics Via built-in hardware VPN

(requires Internet connection)

External Control StandDimensions (H x W x L) 1475 x 615 x 580 mmDisplay 24" LCDWeight 60 kg

Suitable Tailor units Tailor FiberTailor AdvancedTailor GreenTailor CO2

Cajo Hercules Multimark™ is a turn-key solution for high-class marking of semi-finished and finished products with varying marking content. The marking head moves in X, Y and Z axes and the system enables marking multiple parts of one large item or several smaller items at one run. Cajo Hercules Multimark™ can be integrated as a part of the production line or used as a separate working station. It is capable of permanently marking stainless steel, aluminum, and other metals and plastics.

Pre-defined marking library for selected materials is built into the system. The external control stand with easy-to-use user interface allows flexible customization of marking content, for example, logos, serial numbers, bar-codes, QR codes, data matrices and other product information. Cajo Hercu-les Multimark™ is a long-lasting solution with low maintenance.

Cajo Hercules Multimark™ Presentation

CAJO HERCULES MULTIMARK™

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TECHNICAL DATA

Cajo Hercules for Extrusion™ is a completely automatized on-the-fly mark-ing solution for continuous metal and plastic extrusion processes. It includes 1-3 laser units, which enables markings simultaneously from different an-gles. Cajo marking lasers keep pace with the production speed while deliv-ering optimum marking result. The system is capable of permanently mark-ing different metals and plastics, like PE and PVC. Autofocus adjusts marking head position and follows the object´s movement in real-time.

Pre-defined marking library for selected materials is built into the system. Variable marking content can be entered via TCP/IP communication or HMI panel. Cajo Hercules for Extrusion™ is the most economical solution for continuous marking in extrusion processes. It is a long-lasting solution with very low maintenance.

Production line speed 0-10 m/min (depends on marking content)Diameter of markable part Configurable (for example 50-500 mm)Position correction AutomaticAmbient conditions 10–30 °C, humidity ≤80 % Connectivity 1 x LAN

1 x RS-422 (incremental encoder input) 16 x 24 VDC input 8 x 24 VDC output

Software CustomUser interface HMI panelRemote diagnostics Via built-in hardware VPN

(requires Internet connection)

Suitable Tailor units Tailor FiberTailor AdvancedTailor GreenTailor CO2Tailor High Power

CAJO HERCULES EXTRUSION™

Cajo Hercules Extrusion™

Presentation

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TECHNICAL DATA

Laser type Pulsed fiber laserWavelength 1060–1080 nmLaser power 20 W / 50 W / 100 W (Fiber) 20 W (Advanced)Beam guiding High-speed optical galvanometersMarking speed (max) 500 characters/s or 7 m/s

Can be upgraded up to 1000 characters/s or 14 m/sMarking field 175 x 175 / 220 x 220 mmMax size for the markable part ScalablePreview system Integrated red light pointerCooling AirPower supply 110–240 V / 50–60 HzMarking software CajoMark, CajoCadDimensions and weights (H x W x L) Device enclosure 178 x 482 x 560 mm (15-20 kg)

Marking head 155 x 131 x 545 mm (7 kg)Ambient conditions 10–30 °C , humidity ≤80 %

Connectivity I/O : 2 x input (5 VDC), 4 x output (max. 24 VDC)1 x RS-422 (Incremental encoder input)

1 x USB (for control computer)

Processor Intel i5Memory 4 GBHard drive 64 GBOperation system Windows 7 or Windows 10Interfaces 1 x USB

PC Recommendations (not included in standard delivery)

CAJO TAILOR™

Cajo Tailor Fiber™ and Cajo Tailor Advanced™ are laser systems that can be integrated to a production line or to a device. The systems enable high-speed on-the-fly marking, without stopping the production line and they have been designed to replace the traditional mark-ing methods, such as ink jets. Cajo Tailor systems allow for a precise, homogeneous and du-rable marking that is not dependent on the environmental conditions or surface structure.

The systems are suitable for permanent marking of products and semi-products made of, for example, metals, plastics or coated plastics and metals. With Cajo Tailor Advanced™ you are also able to mark for example soft polymers, light reflecting metals (copper, brass) and all materials which can be marked with Cajo Tailor Fiber™. The Cajo Tailor Advanced™ system allows making of nonabrasive as well as engraving marking.

Pre-defined marking library for selected materials is built into the system. The user inter-face allows flexible customization of marking content, for example, logos, serial numbers, barcodes, QR codes, data matrices and other product information. Cajo Tailor systems are long-lasting solutions with low maintenance.

Cajo Tailor Presentation

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TECHNICAL DATA

Laser type Pulsed fiber laserWavelength 532 nmLaser power 20 WBeam guiding High-speed optical galvanometersMarking speed (max) 500 characters/s or 7 m/sMarking field 150 x 150 mmMax size for the markable part ScalableCooling AirPower supply 110–240 V / 50–60 Hz

Marking software CajoMark, CajoCadDimensions and weights (H x W x L) Device enclosure 178 x 482 x 560 mm (17 kg)

Marking head 150 x 148 x 660 mm (10,5 kg)Ambient conditions 10–30 °C , humidity ≤80 % Connectivity I/O: 2 x input (5 VDC), 4 x output (max. 24 VDC)

1 x RS-422 (Incremental encoder input)1 x USB (for control computer)

Same PC Recommendations as with CAJO TAILOR + serial port

Laser type CO2-laserWavelength 10 600 nmLaser power 30 WBeam guiding High-speed optical galvanometersMarking speed (max) 500 characters/s or 7 m/sMarking field 175 x 175 mmMax size for the markable part ScalableCooling AirPower supply 110–240 V / 50–60 Hz

Marking software CajoMark, CajoCadDimensions and weights (H x W x L) Device enclosure 178 x 482 x 560 mm (10 kg)

Marking head 175 x 135 x 710 mm (15 kg)Ambient conditions 10–30 °C , humidity ≤80 % Connectivity I/O : 2 x input (5 VDC), 4 x output (max. 24 VDC)

1 x RS-422 (Incremental encoder input)1 x USB (for control computer)

Same PC Recommendations as with CAJO TAILOR

Cajo Tailor CO2™ is a laser system that can be inte-grated to a production line or to a device. It has been designed to replace the traditional marking systems, such as ink jets. The system allows for a precise, homo-geneous and durable marking that is not dependent on the environmental conditions or surface structure.

The system is suitable for permanent marking of plas-tic, glass, stone, wood, leather and other organic mate-rials. Pre-defined marking library for selected materials is built into the system. The user interface allows flexi-ble customization of marking content, for example, log-os, serial numbers, barcodes, QR codes, data matrices and other product information. Cajo Tailor CO2™ is a service friendly and long lasting solution.

Cajo Tailor Green™ is a laser system that can be inte-grated to a production line or to a device. It has been designed to replace the traditional marking systems, such as ink jets. The system allows for a precise, homo-geneous and durable marking that is not dependent on the environmental conditions or surface structure.

The system is suitable for permanent marking of metals, coated metals, soft materials like polymers, and sensi-tive parts including electronic components. It is optimal for creating all the traceability and identification mark-ings, including micro-scale barcodes, data matrix and QR codes. Pre-defined marking library for selected ma-terials is built into the system. The user interface allows flexible customization of marking content, for example, logos, serial numbers and other product information. Cajo Tailor Green™ is a service friendly and long last-ing solution

CAJO TAILOR CO2™

CAJO TAILOR GREEN™

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MARKING SOFTWARE

CAJOCAD™CajoCad™ is a comprehensive software for quickly and easily design-ing and creating markings.

The software has a variety of CAD tools that make it straightforward to design markings for any purpose. Common patterns, lines, shapes, text using Windows TrueType or SHX font, and machine-readable codes such as QR codes and bar codes are easy to add and custom-ize. CajoCad™ is also well suited for creating markings with company logos and other images, which can be added to the marking as vector graphics. Software supports the use of automatically generated times-tamps and serial numbers on markings in different forms. Additionally, CajoCad™ is used to design marking templates which are used in CajoMark.

CajoMark™ is the easy-to-use software for operating Cajo lasers in a production environment.

Easy-to-use user interface and product specific workflow makes the con-trolling of marking process easy. User interface and workflows can be configured according customers’ needs. The marking workflow, which controls the whole marking process from beginning to end, can be mod-eled for each customers’ product separately. Variable marking content and settings can be entered manually or retrieved from other systems, such as database. Variable marking content can be, for example product IDs, serial numbers, batch numbers, and timestamps. With the software Cajo laser marking system can be connected to customers’ existing pro-duction and automation systems. Additionally, CajoMark™ supports re-mote control of Cajo laser marking systems via local area network.

CAJOMARK™

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CASE STORIESCASE STORIES

Inkjet replaced by integrable laser marking systemBoliden, the world’s fifth largest producer of zinc metal from smelters, previously used the inkjet method to mark the batch number and date of manufacture on their zinc bars. The method was challenging due to surface humidity and temperature variation. Due to the heat, the zinc bars are cooled by water, which might leave small water pearls to the surface. This makes all the other marking methods unreliable.

The solution by Cajo was a fully automated marking system integrated into the customer’s production line. The solution allows for inserting additional information in the marking, such as graphics and 2D codes. It is essential for the further processing of the product that Cajo’s tech-nology allows marking in an ecologically sound way with no additives or pigments.

Speed of the production line doubled with the help of Cajo’s solutionThe Norwegian company Aker Solutions is using Cajo´s solution for marking subsea umbilical cables. The outer coating of the umbilicals manufactured by Aker is PE plastic. It has traditionally been extremely challenging to achieve permanent markings on the surface of PE plas-tic due to its slippery surface.

One production batch may refer to the production of a continuous cable that is more than 80 kilometres long. In this case the production line is run 24/7 non-stop, and for this reason the marking process must also work in a maintenance-free and reliable manner. The marking cell communicates directly with the company’s own MES and SCADA systems. MES produces variable marking data for the laser unit, and SCADA can be used to manage the functions of the marking cell.

The marking solution allowed the speed capacity of the production line to be doubled, and thus, the repayment period of the investment was 18 months.

BOLIDEN AKER SOLUTIONS

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END PRODUCTS• Brand product markings for all needs

(logos and design markings, personalization, mass customization)

• Dedicated software solution• Easy-to-use user interface• One marking solution for a wide range

of materials• Stand-alone system specifically developed

for semi-final and final products• Flexible solution with lots of configurations

and options available

• Marking on any metal from hot steel mill products to semi-finished and finished products

• Traceability through the whole supply chain• Low maintenance & long lifetime• Short payback times• No additives needed

METAL INDUSTRY

Some of our reference customers

CONTRACT MANUFACTURING• Tested and verified parameter library e.g.

for metals, polymers and coated materials• Dedicated software solution• Easy-to-use user interface• One marking solution for a wide range of

materials• Stand-alone system specifically developed

for semi-final and final products• Flexible solution with lots of configurations

and options available

• Designed to replace the traditional marking systems, such as inkjets

• Reliable 24/7 operation for long production runs• High speed on-the-fly marking• Low maintenance & long lifetime• Short payback times• Dedicated solution for wire harness marking

CABLE AND WIRE HARNESS INDUSTRY

Some of our reference customers

Some of our reference customersSome of our reference customers

INDUSTRIES

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CAJO TECHNOLOGIES OYRasivainiontie 890440 KempeleFINLAND+358 10 583 5020

MASTERS OF LASER MARKING