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TUGAS INDIVIDU PRAKTIKUM SISTEM PRODUKSI ANALISIS BOM DAN MRP PADA PRODUK TAMIYA Disusun oleh : Ivan Dian Pratama 13/349635/TK/41152 PROGRAM STUDI TEKNIK INDUSTRI JURUSAN TEKNIK MESIN DAN INDUSTRI FAKULTAS TEKNIK UNIVERSITAS GADJAH MADA YOGYAKARTA 2015

Laporan Praktikum Analisis BOM MRP Tamiya

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Laporan praktikum Analisis BOM dan MRP pada perakitan tamiya

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Page 1: Laporan Praktikum Analisis BOM MRP Tamiya

TUGAS INDIVIDU

PRAKTIKUM SISTEM PRODUKSI

ANALISIS BOM DAN MRP

PADA PRODUK TAMIYA

Disusun oleh :

Ivan Dian Pratama

13/349635/TK/41152

PROGRAM STUDI TEKNIK INDUSTRI

JURUSAN TEKNIK MESIN DAN INDUSTRI

FAKULTAS TEKNIK UNIVERSITAS GADJAH MADA

YOGYAKARTA

2015

Page 2: Laporan Praktikum Analisis BOM MRP Tamiya

BOM Tree:

Page 3: Laporan Praktikum Analisis BOM MRP Tamiya

BOM List

Level.

Part

No. Part Name Quantity/Unit Make or Buy

0--- 1000 Tamiya 1 Make

-1-- 1100 Body 1 Buy

-1-- 1200 Rangkaian Chasis 1 Make

-1-- 1300 Body Key 1 Buy

-1-- 1400 Sticker 1 Buy

--2- 1210 Chasis 1 Buy

--2- 1220 Front Gear Case 1 Buy

--2- 1230 Rangkaian Roda Depan 1 Make

--2- 1240 Spacer 4 Buy

--2- 1250 Eyelied 4 Buy

--2- 1260 Rangkaian Roda Belakang 1 Make

--2- 1270 Switch Plate 1 Buy

--2- 1280 Switch Button 1 Buy

--2- 1290 Double Gear Axle 1 Buy

--2- 12A0 Rangkaian Dinamo 1 Make

--2- 12B0 Battery Belt 1 Buy

---3 1231 Tire + Velg Front Right 1 Buy

---3 1232 Tire + Velg Front Left 1 Buy

---3 1233 Hexa Axle 1 Buy

---3 1234 Turn Gear 1 Buy

---3 1261 Tire + Velg Rear Right 1 Buy

---3 1262 Tire + Velg Rear Left 1 Buy

---3 1263 Hexa Axle 1 Buy

---3 1264 Turn Gear 1 Buy

---3 1265 Gear 1 Buy

---3 12A1 Dinamo 1 Buy

---3 12A2 Gear 1 Buy

---3 12A3 Block Dinamo 1 Buy

Page 4: Laporan Praktikum Analisis BOM MRP Tamiya

Material Requirement Planning Tiap Komponen

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Tamiya Make

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= A

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 0 40 32 18 22 23 21 32 31 19 20 27 29 314

Scheduled Receipt 0 15 0 0 0 0 0 0 0 0 0 0 0 15

Projected On Hand 25 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 0 0 32 18 22 23 21 32 31 19 20 27 29 274

Planned Order Receipt 0 0 32 18 22 23 21 32 31 19 20 27 29 274

Planned Order Release 0 32 18 22 23 21 32 31 19 20 27 29 0 274

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Body Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= B

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 0 32 18 22 23 21 32 31 19 20 27 29 0 274

Scheduled Receipt 0 0 0 0 0 12 0 0 0 0 0 0 0 12

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 0 32 18 22 23 9 32 31 19 20 27 29 0 262

Planned Order Receipt 0 32 18 22 23 9 32 31 19 20 27 29 0 262

Planned Order Release 32 18 22 23 9 32 31 19 20 27 29 0 0 262

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Rangkaian Chasis Make

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= B

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 0 32 18 22 23 21 32 31 19 20 27 29 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 0 32 18 22 23 21 32 31 19 20 27 29 0 274

Planned Order Receipt 0 32 18 22 23 21 32 31 19 20 27 29 0 274

Planned Order Release 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Page 5: Laporan Praktikum Analisis BOM MRP Tamiya

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Sticker Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= B

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 0 32 18 22 23 21 32 31 19 20 27 29 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 0 32 18 22 23 21 32 31 19 20 27 29 0 254

Planned Order Receipt 0 32 18 22 23 21 32 31 19 20 27 29 0 254

Planned Order Release 32 18 2 23 21 32 31 19 20 27 29 0 0 254

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Body Key Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= B

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 0 32 18 22 23 21 32 31 19 20 27 29 0 274

Scheduled Receipt 0 0 0 20 0 0 0 0 0 0 0 0 0 20

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 0 32 18 22 23 21 32 31 19 20 27 29 0 274

Planned Order Receipt 0 32 18 22 23 21 32 31 19 20 27 29 0 274

Planned Order Release 32 18 22 23 21 32 31 19 20 27 29 0 0 274

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Chasis Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= C

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Receipt 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Release 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Page 6: Laporan Praktikum Analisis BOM MRP Tamiya

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Front Gear Case Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= C

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Receipt 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Release 50 22 23 21 32 31 19 20 27 29 0 0 0 274

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Rangkaian Roda Depan Make

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= C

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Receipt 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Release 50 22 23 21 32 31 19 20 27 29 0 0 0 274

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Spacer Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= C

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 128 72 88 92 84 128 124 76 80 108 116 0 0 1.096

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 128 72 88 92 84 128 124 76 80 108 116 0 0 1.096

Planned Order Receipt 128 72 88 92 84 128 124 76 80 108 116 0 0 1.096

Planned Order Release 200 88 92 84 128 124 76 80 108 116 0 0 0 1.096

Page 7: Laporan Praktikum Analisis BOM MRP Tamiya

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Eyelied Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= C

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 128 72 88 92 84 128 124 76 80 108 116 0 0 1.096

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 128 72 88 92 84 128 124 76 80 108 116 0 0 1.096

Planned Order Receipt 128 72 88 92 84 128 124 76 80 108 116 0 0 1.096

Planned Order Release 200 88 92 84 128 124 76 80 108 116 0 0 0 1.096

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Rangkaian Roda

Belakang Make

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= C

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Receipt 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Release 50 22 23 21 32 31 19 20 27 29 0 0 0 274

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Switch Plate Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= C

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Receipt 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Release 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Page 8: Laporan Praktikum Analisis BOM MRP Tamiya

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Switch Button Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= C

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Receipt 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Release 50 22 23 21 32 31 19 20 27 29 0 0 0 274

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Double Gear Axle Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= C

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Receipt 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Release 50 22 23 21 32 31 19 20 27 29 0 0 0 274

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Rangkaian Dinamo Make

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= C

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Receipt 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Release 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Page 9: Laporan Praktikum Analisis BOM MRP Tamiya

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Battery Belt Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= C

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Receipt 32 18 22 23 21 32 31 19 20 27 29 0 0 274

Planned Order Release 50 22 23 21 32 31 19 20 27 29 0 0 0 274

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Tire+Velg Front Right Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= D

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Planned Order Receipt 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Planned Order Release 72 23 21 32 31 19 20 27 29 0 0 0 0 274

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Tire+Velg Front Left Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= D

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Planned Order Receipt 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Planned Order Release 72 23 21 32 31 19 20 27 29 0 0 0 0 274

Page 10: Laporan Praktikum Analisis BOM MRP Tamiya

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Hexa Axle Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= D

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 100 44 46 42 64 62 38 40 54 58 0 0 0 548

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 100 44 46 42 64 62 38 40 54 58 0 0 0 548

Planned Order Receipt 100 44 46 42 64 62 38 40 54 58 0 0 0 548

Planned Order Release 144 46 42 64 62 38 40 54 58 0 0 0 0 548

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Turn Gear Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= D

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 100 44 46 42 64 62 38 40 54 58 0 0 0 548

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 100 44 46 42 64 62 38 40 54 58 0 0 0 548

Planned Order Receipt 100 44 46 42 64 62 38 40 54 58 0 0 0 548

Planned Order Release 144 46 42 64 62 38 40 54 58 0 0 0 0 548

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Tire+Velg Rear Right Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= D

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Planned Order Receipt 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Planned Order Release 72 23 21 32 31 19 20 27 29 0 0 0 0 274

Page 11: Laporan Praktikum Analisis BOM MRP Tamiya

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Tire+Velg Rear Left Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= D

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Planned Order Receipt 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Planned Order Release 72 23 21 32 31 19 20 27 29 0 0 0 0 274

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Gear Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= D

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 100 44 46 42 64 62 38 40 54 58 0 0 0 548

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 100 44 46 42 64 62 38 40 54 58 0 0 0 548

Planned Order Receipt 100 44 46 42 64 62 38 40 54 58 0 0 0 548

Planned Order Release 144 46 42 64 62 38 40 54 58 0 0 0 0 548

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Dinamo Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= D

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Scheduled Receipt 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Planned Order Receipt 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Planned Order Release 72 23 21 32 31 19 20 27 29 0 0 0 0 274

Page 12: Laporan Praktikum Analisis BOM MRP Tamiya

9/11/2015 Overdue

Month

1

Month

2

Month

3 Month 4

Month

5

Month

6

Month

7 Month 8

Month

9 Month 10

Month

11

Month

12 Total

Item: Block Dynamo Buy

LT =

1 SS = 0

LS =

LFL

UM =

Each

ABC

= D

Source

=

Type

=

A.Demand

= 0

@Cost

= 0

SetupCost =

200

H.Cost

= 7

S.Cost =

M

Gross Requirement 50 22 23 21 32 31 19 20 27 29 0 0 0 274

Scheduled Receipt 0 0 0 0 10 0 0 0 0 0 0 0 0 10

Projected On Hand 0 0 0 0 0 0 0 0 0 0 0 0 0

Projected Net Requirement 50 22 23 21 22 31 19 20 27 29 0 0 0 264

Planned Order Receipt 50 22 23 21 22 31 19 20 27 29 0 0 0 264

Planned Order Release 72 23 21 22 31 19 20 27 29 0 0 0 0 264

Total Biaya:

Nama Komponen Jumlah

Pemesanan

Nama Komponen Jumlah

Pemesanan

Nama Komponen Jumlah

Pemesanan

Body 11 Switch Plate 10 Turn Gear 9

Body Key 11 Switch Button 10 Tire + Velg Rear Right 9

Sticker 11 Double Gear Axle 10 Tire + Velg Rear Left 9

Chasis 10 Battery Belt 10 Dinamo 9

Front Gear Case 10 Tire + Velg Front Right 9 Gear 9

Spacer 10 Tire + Velg Front Left 9 Block Dinamo 9

Eyelied 10 Hexa Axle 9 Total 194

Page 13: Laporan Praktikum Analisis BOM MRP Tamiya

Total biaya = 𝐽𝑢𝑚𝑙𝑎ℎ 𝑃𝑒𝑚𝑒𝑠𝑎𝑛𝑎𝑛 × 𝑆𝑒𝑡𝑢𝑝 𝐶𝑜𝑠𝑡 + (𝐼𝑛𝑣𝑒𝑛𝑡𝑜𝑟𝑦 × 𝐻𝑎𝑛𝑑𝑙𝑖𝑛𝑔 𝐶𝑜𝑠𝑡) Cost

= 194 × 200 + (0 × 7)

= 38800