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Laminate IT Team
Ruslan Vorobyev, CEO Ivan Kremnev, CTO
Studied together in fundamental Mathematical, Mechanical & Computer Sciences for 5 years
Technological track:
Industrial Technologies
Technological topic:
Digital Industry
Millennial STEM enthusiasts, inventors and entrepreneurs in the field of cutting-edge solutions
Cycling fans
Presentation outline
Issue & Challenge
Technology & Product
Commercialization Plan
Market, Competitors & Peers
Project Roadmap
Project Team Expertise
Issue & Challenge
Leading manufacturers of dimensional composite products annually invest up to $ 10 M to mitigate production risks without obtaining the expected result
● Inability to keep track of minor bugs
● Occurrence of defects
● Lack of prediction
Number of publications per year satisfying the search criterion of ‘defects in composites’ has increased from two publications in 1989 to 554 publications in 2016;
¹Science Citation Index
Complexity of production digitalization: errors during Vacuum Infusion (VARTM) process leads to defective products;
Potential speed up of production efficiency by up to 32% while reducing risk prevention costs by 47%;
4
Technology & Product
Based on the experimental installation of the VARTM and computer vision algorithms, the Laminate IT complex allows for quality control directly during the production phase, thus contributing to the saving of time and financial resources, reducing the amount of rejects.
Outdated standards in terms of modern technologies; direct modeling approach
Full-fledged PLM approach:
CAD/CAE/CAM; changes
management & simulation
Design Production Support
5
Constant monitoring; recast of the products in case of the error; up
to 50 people are involved
Automated single operator monitoring system for tracking
and preventing defects
Сontinuous repair of products at the end of their service life
Continuous improvement of the algorithms based on experience and peripheral automatization
Object
PR
ESE
NT
LAM
INA
TE IT
Composite material production technique
Computer Vision & Machine Learning
Technology & Product
Videostream, pressure and temperature are
recorded with sensors
The developed pipeline analyzes several
technological parameters with computer vision
and machine learning algorithms
Possible discrepancies with the mathematical
model of the infusion process are shown on
operator’s screen
The operator / binder distribution algorithm
takes measures to prevent defects (pressure
changes, relocation of the power port, etc.)
6
[video to be played during presentation]
Technology & Product
Process module
Specific physical data processing unit, camera data acquisition system and resin flow distribution valve-pump system
Pre/post-guarantee services
Prompt resolution of issues related to working with the system, resolving problems with error codes, urgent departure of specialists to eliminate problems
Training of personnel
Operator training to work with the system, calibration and launch for a specific product & geometry, get experience with model training
Software license
License for using pre-installed software for processing received data and verification with a simulation model using a patented algorithm
PRODUCT: package of services for the integration of a digital twin for the production of large-scale jointless composite products
7
Commercialization Plan
8
The launch of MVP at the partner’s production will make it possible to profit up to 25 M RUB per year
Entering the market of India and China - the main manufacturers of blades for windmills for Europe and the United States, respectively: cooperation with at least 2 plants will bring up to 55 M RUB year profit
Net profit up to 95 M RUB in the 3rd year after the successful pilot integration on 6 composites plants
Negotiations on pilot launch are in process: customer creates a demand for products in connection with the import substitution program
Unique mechanical quality of products in comparison with analogues; increased interest of scientific & military structures, which accelerates the implementation of the prototype in enterprise
Quick launch due to development of a certain “standard” and experience-driven and automated active improvement that allows rapid deployment of the system for composite products production
CurrentlyMonetization
Personalized estimation of client specific needs on product characteristics
Annual subscription to the provision of Laminate IT high-end services complex
System set deployment, personnel training for calibration & maintenance
Technical & IT support of the product, annual data & user experience driven
improvements
Market, Competitors & Peers
The target audience:
High-tech industrial giants in the manufacture of large dimensional composite products (aircraft parts, ship & yacht bodies, wind turbine blades and others)
Channels for reaching the target audience:
● Specialized conferences and exhibitions
● Industry-Oriented science journal articles
● Product Presentation to Management Team
Demand for CFRP products has steadily increased since
the general economic downturn in 2009. It is predicted
that the market will grow at a substantial pace ~20% per
year from 2016 to 2024².
CFRP composites market forecast 2025
Russia
Germany
9²Carbon Fiber Reinforced Polymers (CFRP) Composites Market Forecast 2015-2025, VisionGain INC
Market, Competitors & Peers
10
“Sufficiency” of data: data on the morphology of the structure are also included, which competitors do not have in the planned solution; a predictive model not only for the binder front, but for a combination of physical parameters;
Support of multifunctional Skoltech lab and industrial partners; Full-fledged PLM approach: CAD, CAE, CAM: cost-effective product;
The development of domestic smart production of composite products, compliance with the national import substitution program (at the moment - sanctions on foreign raw materials for use in this industry).
Project Roadmap
II 2019
IV2021
III 2020 2022
R&D Launch Data collection
Realization & Sales (RF/EU)
Scaling, scaling & ...scaling!
Skolkovo Residency
Successful implementation of
technology with products of various
formats (from flat to complex curvilinear),
development of a primitive algorithm, market and needs of potential customers.
Coordination and signing of documents
for the current application, the
introduction of a valid prototype for the
production of a partner according to the
scheme of work with microgrants.
Product sales in the Russian Federation,
revision individually for the needs of the client. Entering the European market for competition
in the niche of alternative energy
sources (windmills).
Expansion of business development strategy
through hypothesis validation and
customer satisfaction around the world;
Opening of own R&D center for providing
support and enter new markets.
11
Ruslan Vorobyev, CEO Ivan Kremnev, CTO
PhD candidate in "Mechanics and Mathematics" in the field of production & testing of composite products;
Over 4 years in the engineering of complex technical products in heavy industry with a total implementation of projects worth more than 200 million rubles;
Scientific reserve in the field of porosity of composite materials and technologies for their production (>3 published scientific articles);
Expert in machine learning, computer vision and algorithms;
Successful implementation of projects for the construction of convolutional neural networks, support for the implementation of the Yandex Self-Driving Car project;
Scientific groundwork in the field of recognition, analysis and prediction on visual streaming data (>5 published scientific articles);