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Illustrations of Lada VAZ 2110 series
Citation preview
LADA110111112
Illustration album
Äé AvtoVAZ • City of Togliatti • Russia2001
CONTENTS
VAZ-2110, VAZ-21102, VAZ-21103 layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3VAZ-2111 layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4VAZ-2112 layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Instruments and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72110 and 2111 engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72112 engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Crank mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92110 timing gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102112 timing gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Injection system diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Carbur ettor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Carbur ettor operation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Gearchange linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Gearbox operation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Front wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Rear suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Braking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Braking system operation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Injection system wiring diagram (GM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Wiring diagram for engine 2111 management system, multipoint fuel injection to meet EURO-2 emission standards (ECM MP7.0H), designed forvehicles VAZ-21102, 2111, 21122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Wiring diagram for engine 2112 management system, sequential fuel injection to meet EURO-2 emission standards (ecm m1.5.4n andJanuary-5.1), designed forvehicles VAZ-21103, 21113, 2112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Wiring diagram for engine 2111 management system, sequentialfuel injection, to meet EURO-3 emission standards(ECM MP7.0H), designed for vehicles VAZ-21102, 2111,21122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Wiring diagram for engine 2112 management system, sequential fuel injection, to meet EURO-3 emission standards (ECM MP7.0H), designed for vehicles VAZ-21103, 2113, 2112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36Starter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37Breakerless ignition system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Headlight unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39Windscreen wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Bodywork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41Bodywork trim and seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Body mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Interior heating and ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
VAZ-2110, VAZ-21102, VAZ-21103 layout
SpecificationVAZ-2110 VAZ-21102 VAZ-21103
Number of seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 . . . . . . . . . .Payload , kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475 . . . . . . . . . .
Kerb weight, kg . . . . . . . . . . . . . . . . . 1010 . . . . . 1020 . . . . . .1035Engine . . . . . . . . . . . . . . . . . . . . . . . . 2110 . . . . . 2111 . . . . . . .2112
Maximum speed, km/h . . . . . . . . . . . . 165 . . . . . . 167 . . . . . . . .185
Acceleration time from 0 to 100 km/h
through gear shifting on GVW vehicle 14 . . . . . . . 14 . . . . . . .12.5
Dimensions, mm:- overall length. . . . . . . . . . . . . . . . . . . . . . 4265- overall width . . . . . . . . . . . . . . . . . . . . . . 1680- overall height. . . . . . . . . . . . . . . . . . . . . . 1420
Wheelbase, mm . . . . . . . . . . . . . . . . . . . . . . . . 2492
Front wheel track, mm . . . . . . . . . . . . . . . . . . . 1400
Rear wheel track, mm. . . . . . . . . . . . . . . . . . . . 1370
1. Headlight unit2. Cold air intake3. Engine4. Air cleaner5. Steering6. Fluid reservoir for brake hydraulic system 7. Door mirror8. Interior rearview mirror9. Inboard rear light10. Boot lid11. Rear seat
12. Outboard rear light13. Main silencer14. Spare wheel15. Coil spring / rear suspension shock absorber16. Rear brakes17. Rear axle beam18. Fuel tank19. Intermediate silencer20. Front seat21. Instrument panel22. Direction indicator side repeater light
23. Cooling system expansion tank24. Front brakes25. Front suspension strut26. Windscreen washer fluid reservoir27. Battery28. Towing eye29. Front bumper30. Number plate31. Radiator grille
3
VAZ-2111 layout
Specification
Number of seats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Payload, kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500Kerb weight, kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1040Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2110Maximum speed, km/h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165Acceleration time from 0 to 100 km/h through gear shifting on GVW vehicle, sec . . . . . . . . . . . . . . . . . 14
Dimensions, mm:Overall length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4265Overall width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1680Overall height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1460
Wheelbase, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2492Front wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400Rear wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1370
1. Headlight unit2. Air cleaner 3. Engine4. Plegnum5. Tailgate washer fluid reservoir6. Fluid reservoir for brake hydraulic system 7. Cooling system expansion tank8. Door mirror9. Instrument panel10. Steering wheel
11. Interior rearview mirror12. Sunvisor13. Roof rack rail14. Rear seat15. Tailgate16. Rear light unit17. Spare wheel18. Main silencer19. Coil spring / rear suspension shock absorber20. Rear brakes
21. Fuel tank22. Front seat23. Intermediate silencer24. Direction indicator side repeater light25. Front suspension strut26. Front brakes27. Gearbox28. Windscreen / headlight washer fluid reservoir29. Battery
4
VAZ-2112 layout
Specification
Number of seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Payload, kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .475Kerb weight, kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1010Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2112Maximum speed, km/h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185Acceleration time from 0 to 100 km/h through gear shifting on GVW vehicle, sec . . . . . . . . . . . . . . . .12.5
Dimensions, mm:overall length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4170overall width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1680overall height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1435
Wheelbase, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2492Front wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400Rear wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1370
1. Headlight unit2. Canister3. Engine4. Air cleaner5. Tailgate washer fluid reservoir6. Fluid reservoir for brake hydraulic system 7. Cooling system expansion tank8. Door mirror9. Instrument panel10. Steering wheel
11. Interior rearview mirror12. Sunvisor1á. Sunroof14. Rear seat15.Tailgate spoiler16. Rear light unit17. Spare wheel18. Main silencer19. Coil spring / rear suspension shock absorber20. Rear brakes
21. Fuel tank22. Front seat23. Intermediate silencer24. Gearchange lever25. Direction indicator side repeater light26. Catalytic converter27. Front suspension strut28. Front brakes29. Gearbox30. Windscreen / headlight washer fluid reservoir31. Battery 5
Instruments and controls
1. Exterior light switch2. Front foglight switch3. Instrument cluster4. Foglight switch and warning lamp5. Heated rear window switch and warning lamp6. Instrument lighting switch (rheostat)7. Immobilizer warning sender8. Wiper / washer stalk switch9. Centre facia ventilation nozzles10. Air recirculation switch11. Heater flap control lever12. A/C switch
13. Temperature control knob14. Fan control knob15. Hazard flasher warning switch
16. Headlight wiper / washer switch17. Side window demister nozzle18. Driver’s / passenger’s side facia ventilation nozzles 19. Glovebox lid20. Glovebox lid pushlock21. Clock (digital or normal type) or trip computer as an option22. On-board control system display cluster23. Cover, radio/cassette player aperture24. Cigarette lighter25. Front ashtray26. Floor tunnel cover27. Handbrake lever28. Gearchange lever29. Accelerator pedal30. Inspection light socket31. Brake pedal32. Clutch pedal
33. Ignition switch34. Steering column tilt adjuster lever35. Bonnet release handle36. Horn37. Fusebox cover38. Boot lid (tailgate) release knob 39. Fusebox lock button40. Headlight hydraulic adjuster41. Turn indicator and main / dipped beam stalk switch42. Coolant temperature gauge43. Tachometer44. Left turn warning light45. Right turn warning light46. Speedometer47. Odometer48. Low fuel / fuel reserve warning light49. Fuel gauge
50. Main beam warning light51. Hazard flashers warning light52. Braking system failure warning light53. Trip recorder reset knob54. Trip recorder55. CHECK ENGINE light56. Battery charge warning light57. Handbrake ‘on’ warning light58. Oil pressure warning light59. Extra 60. Sidelights ’on’ warning light 61. Front left-hand door open LED62. Front right-hand door open LED63. Bulb failure LED64. Brake pad wear LED65. Driver’s seat belt reminder LED66. Rear right-hand door open LED
67. Rear left-hand door open LED68. Coolant level LED69. Washer fluid level LED70. Engine oil level LED71. Electric mirror control unit72. Selector position LEDs73. Selector switch74. Electric mirror adjustment pushbutton switch75. Electric window control unit76. Electric window pushbutton, front left77. Electric window pushbutton, front right78. Electric window pushbutton, rear left 79. Electric window pushbutton, rear right 80. Front seat heating control unit 81. Seat heating LEDs82. Right-hand seat heating switch83. Left-hand seat heating switch6
2110 and 2111 engines
SpecificationEngine model. . . . . . . . . . . . . . . . . . . . . . . . . . . 2110 . . . . . 2111Cylinder bore and piston stroke, mm . . . . . . . . . . . . .82 ı 71Capacity, l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.9
Rated power as per GOST 14846 (net) and IS0 1585, kW . . . . . . . . . . . . . . . . . . . . . . . . . 54 . . . . . 58Crankshaft rate at rated power, RPM . . . . . . . . 5600 . . . . . 4800
1. 1st main bearing cap2. Camshaft pulley3. Alternator pulley4. Crankshaft front oil seal5. Oil pump6. Connecting rod7. Piston8. Exhaust valve9. Inlet valve10. Camshaft pulley11. Timing belt front cover
12. Camshaft oil seal13. Camshaft drivebelt14. Timing belt rear cover15. Camshaft bearing housing16. Valve cover17. Camshaft18. Oil separator screen, crankcase ventilation 19. Oil separator cover20. Camshaft bearing housing, rear21.* Ignition distributor*22. Engine ancillary attachments23. Water jacket outlet manifold24. Spark plug25. Cylinder head26. Cylinder block27. Crankshaft rear oil seal / retainer28. Flywheel29. Oil sump30. Oil level dipstick
31. Crankshaft32. Power unit33. Rear mounting bracket34. Rear mounting flexible unit stop35. Engine rear mounting flexible unit36. Bracket, left-hand mounting37. Lower stop, flexible unit38. Engine left-hand mounting flexible unit 39. Bracket, left-hand chassis arm40. Upper stop, flexible unit 41. Flexible unit securing nut42. Bracket, right-hand mounting43. Spacer washer44. Flexible unit, right-hand mounting45. Bracket, right-hand chassis arm‡. Fuel pump drive eccentric* Not fitted to 2110 engines
7
*
2112 engine
SpecificationEngine model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2112Cylinder bore and piston stroke, mm . . . . . . . . . . . . . . . . . . 82 ı 71Capacity, l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5Rated power at crankshaft speed of 5600 RPM as per GOST 14846 (net) and ISO 1585-82, kW . . . . . . . . . . . . . . . . . 68
1. Oil pump2. Damper3. Crankshaft4. Camshaft pulley5. Alternator drivebelt6. Connecting rod7. Piston8. Chain tensioner roller9. Cylinder head10. Output camshaft
11. Camshaft oil seal12. Ftont timing cover13. Rear timing cover14. Camshaft bearing housing15. Valve cover16. Plegnum17. Guide pipe18. Input camshaft19. Screen20. Coupling21. Crankcase breather hose22. Intake pipe
23. Injector24. Crankshaft oil seal retainer25. Flywheel26. Cylinder block27. Oil sump28. Oil level dipstick29. Body bracket30. Nut31. Arm with rubber/metal units32. Bracket, cylinder block33. Power unit34. Left-hand mounting bracket
35. Bottom stop, flexible unit 36. Flexible unit, engine left-hand mounting 37. Bracket, left-hand chassis arm38. Top stop, flexible unit 39. Retaining nut, flexible unit 40. Right-hand mounting bracket41. Spacer washer42. Flexible unit, right-hand mounting 43. Bracket, right-hand chassis arm44. Bracket, cylinder block45. Arm with rubber/metal units46. Body bracket 8
Crank mechanism
1. Big-end cap2. Connecting rod3. Retaining bolt, big end cap4. Bush, small end5. Circlip, gudgeon pin6. Thermoregulator plate
7. Piston, 8-valve engine8. Oil ring9. Bottom compression ring10. Top compression ring11. Expander spring12. Gudgeon pin13. Big-end bearing shell14. Piston, 16-valve engine15. Thrust half-rings, centre main bearing
16. Main bearing- to -big-end bearing oil galleries17. Main bearing shells18. Crankshaft rear oil seal retainer19. Crankshaft rear oil seal20. Scale in clutch bellhousing window21. Nut, flywheel retaining bolt22. Dowel, clutch23. Starter ring gear
24. Flywheel25. Crankshaft26. Crankshaft oil gallery plug27. Crankshaft front oil seal(pressed onto oil pump cover)28. Crankshaft sprocket29. Alternator drive pulley
A. No I and IY cylinder piston TDC markB. Piston class mark according to gudgeon pin hole C. Piston class mark according to outer diameter D. Piston oversize mark E. Locating arrowF. No I and IY piston TDC mark (notch in flywheel) G. No I and IY piston TDC mark on ring gear
I. Timing marksII. Marks on crankshaft main bearing caps
(bearings numbered from engine front onwards)
9
2110 timing gear
1. Crankshaft sprocket to drive camshaft2. Camshaft timing belt 3. Coolant pump pulley 4. Timing belt tensioner5. Camshaft sprocket
6. Camshaft bearing front housing
7. Camshaft bearing rear housing8. Camshaft9. Valve collets10. Top valve spring seat11. Outer valve spring12. Inner valve spring13. Bottom valve spring seat14 Inlet valve15. Guide, inlet valve
16. Guide, outlet valve 17. Outlet valve18. Circlip19. Oil deflector cap20. Tappet bucket21. Shim22. Cylinder head23. Valve seat24. Spacer washer
A. TDC mark on crankshaft sprocket B. Alignment mark on oil pump cover C. Pointer (lug) on rear timing cover D. Timing mark on camshaft sprocket E. Camshaft eccentric, fuel pump drive
I. Checking the timing belt tension
II. Cylinder head bolt tightening sequence
III. Sequence to tighten camshaft bearing housing securing nuts
10
2112 timing gear
1. Crankshaft sprocket, camshaft drive2. Camshaft timing belt3. Coolant pump pulley4. Tension pulley5. Ehxaust camshaft sprocket6. Rear timing cover7. Input camshaft sprocket8. Disc, cam phaser9. Guide roller10. Output camshaft11. Valve cover
12. Input camshaft13.Tappet14. Piston15. Ball 16. Plunger guide17. Plunger18. Valve spring guide19. Camshaft bearing housing20. Hydraulic valve lifter assy21. Valve spring22. Oil deflector cap
23. Valve guide 24. Valve seat25. Inlet valve26. Cylinder head27. Return valve28. Cam phaser
A. TDC mark on crankshaft sprocket B. Alignment mark on oil pump cover C. Notch in rear timing coverD. Timing mark on exhaust camshaft pulleyE. Timing mark on input camshaft pulleyF. Notch in rear timing coverG. Original ring of input camshaftH. Oilway to hydraulic tappet
I. Cylinder head bolt tightening sequence
II. Hydraulic valve lifter assy
11
Engine lubrication system
1. Oilway in cylinder head 2. Oil gallery in cylinder head 3. Camshaft4. Pipe to draw crankcase emission to the side of air cleaner5. Oil filler neck cap
6. Pipe to draw crankcase emission on carburettor / throttle body7. Oilway to camshaft bearing
8. Oil pressure warning light switch9. Sealing ring10. Valve spring11. Relief valve12. Oil pump housing13. Oil pump cover14. Oil pick-up pipe15. Oil pump - to - oil filter oilway16. Oil filter - to - main oil gallery oilway17. Check valve
18. Oil drain plug19. Sump20. Paper filter element21. By-pass valve22. Main bearing - to - big end bearing oilway23. Oilway to main bearing24. Main oil gallery25. Oilway in cylinder block to cylinder head 26. Inlet pipe27. Throttle valve plate
28. Carburettor29. Air cleaner30. Crankcase ventilation hose to air cleaner31. Hose to draw crankcase emission on carburettor / throttle body32. Oil separator strainer gause33. Ventilation hose34. Oil level dipstick
12
Engine cooling system
1. Expansion tank cap2. Coolant level sender3. Expansion tank4. Radiator - to - expansion tank hose5. Cylinder head outlet manifold6. Radiator outlet hose 7. Radiator inlet hose8. Cooling fan motor thermoswitch
9. Left-hand fluid cooler10. Cooling fan motor11. Cooling fan12. Fan cowl13. Inlet elbow (from radiator)14. Main thermostat valve15. Thermostat by-pass valve16. Thermostat housing17. Inlet pipe (from engine)18. Solid heat sensitive filling19. Rubber washer
20. Piston21. Retainer22. Outlet pipe (to pump)23. Thermostat cover24. Radiator cooling pipes25. Radiator cooling plates26. Right-hand fluid cooler27. Drain tap28. Coolant pump shaft bearing29. Coolant pump sprocket30. Coolant pump shaft31. Oil seal32. Coolant pump impeller
33. Oil seal thrust ring34. Coolant pump housing35. Coolant pump36. Timing belt37. Cap exhaust valve38. Cap inlet valve39. Cap valve housing40. Coolant pump intake pipe 41. Coolant supply hose to carburettor choke pull-down42. Coolant supply hose to throttle body heating43. Coolant return hose from carburettor44. Coolant supply hose to heater45. Coolant feed hose from heater
46. Coolant return hose to expansion tank47. Coolant temperature gauge sender
(used in electronic ignition system)48. Thermostat49. Heater radiator discharge hose
I. Thermostat operation diagram: A - coolant temperature over 102°C;B - coolant temperature within 87 to 102°C; C - coolant temperature below 87°C.
13
Injection system diagram
1. Air cleaner2. Mass airflow meter (MAF sensor)3. Diagnostic plug4. CHECK ENGINE light
5. Idle speed adjuster6. Throttle position sensor
7. Throttle body8. Tachometer9. Speedometer10. Fuel level gauge11. Trip computer12. Immobilizer control unit13. Ignition module14. Electronic control unit
15. Cooling fan relay16. Cooling electric fan17. Check valve18. Gravity valve19. Fuel pump relay20. Two-way valve21. Fuel vapour separator22. Fuel filter
23. Cam phaser24. Fuel pressure regulator25. Fuel injector26. Knock sensor27. Electric fuel pump and sender28. Speed sender29. Crankshaft position sensor30. Spark plug
31. Coolant temperature sender32. Canister and electromagnetic purge valve33. Oxygen sensor34. Catalytic converter35. Ignition switch36. Battery37. Ignition relay
14
Injection system
1. Air pipe2. Air cleaner housing3. Air cleaner cover4. Fuel rail5. Fuel injector6. Fuel return pipe7. Fuel supply pipe
8. Fuel pressure regulator 9. Filter element10. Airflow meter 11. Fuel pump and fuel level sender12. Intake pipe hose (connected to throttle body)13. Fuel return line14. Fuel supply line15. Crankcase emission inlet hose (from cylinder head cover)16. Fuel tank
17. Injector wiring harness18. Coolant temperature sensor19. Throttle body20. Fuel filter21. Throttle valve control cable22. Hose to draw crankcase emission at idle23. Throttle position sensor24. Idle speed adjuster25. Vacuum hose to fuel pressure regulator
26. Plegnum27. Cap, pressure gauge connector28. Crankshaft position sensor29. Fuel pressure regulator valve30. Fuel pressure regulator diaphragm31. Mounting bracket32. Intake pipe33. Suppor bracket34. Fluid discharge hose, throttle body
35. Fluid feed hose, throttle body heating36. Fuel evap hose, canister37. Inlet valve
A. Air suction to plegnumB. Fuel return to fuel tankC. Fuel supply from fuel rail
15
Fuel system
1. Cold air intake2. Air duct3. Camshaft eccentric4. Pushrod5. Fuel pump thermal insulating spacer6. Gasket, thermal insulating spacer7. Fuel pump gasket
8. Termoregulator
9. Air cleaner body10. Air cleaner cover11. Gause12. Filter housing securing plate13. Filter element14. Perforated shell of filter element15. Delivery pipe16. Inner spacer17. Seat, delivery valve 18. Delivery valve19. Fuel pump cover
20. Filter21. Suction valve22. Suction line23. Top cover24. Top diaphragms25. Bottom diaphragm26. Bottom cover27. Rocker arm28. Shaft29. Rocker30. Eccentric31. Pullrod
32. Priming lever33. Outer spacer34. Vapour separator35. Filler cap36. Vapour separator vent hose and sealing ring37. Filler pipe38. Fuel tank - to - vapour separator hose39. Vent hose40. Fuel tank41. Vent pipe 42. Fuel gauge sender unit43. Drain pipe
44. Return flow line45. Supply line46. Non-return valve47. Fine filter48. Fuel pump49. Carburettor50. Inlet air temperature control unit51. Pushrod52. Follower53. Operating rod54. Hot air intake55. Flap valve
16
Carburettor
1. Part throttle heater2. Primary throttle3. Crankcase emission pipe4. Accelerator pump operating lever5. Accelerator pump rocker cam 6. Diaphragm7. Part throttle enrichment fuel jet8. Carburettor body9. Part throttle enrichment diaphragm10. Electromagnetic shut-off valve
11. Idling fuel jet12. Carburettor top cover13. Primary barrel main air jet14. Choke plate15. Accelerator pump nozzle and fuel delivery valve16. Pull-down diaphragm17. Throttle stop screw18. Vacuum pipe to ignition distributor vacuum control unit19. Idle mixture adjustment screw20. Throttle operating lever21. Cam, throttle valve control22. Fluid barrel
23. Pull-down diaphragm pushrod24. Pull-down unit cover25. Bi-metal coil26. Cam27. Cover, semi-automatic pull-down unit28. Closed throttle switch lead (overrun) 29. Choke lever30. Main air jet, secondary barrel31. Emulsion tube32. Primary main fuel atomizer33. Fuel supply pipe34. Return to fuel tank
35. Fuel filterá6. Float needle valve37. Secondary throttle plate38. Main fuel atomizer, secondary barrel39. Secondary throttle adjustment screw40. Secondary throttle arm41. Choke pull-down gap adjustment screw42. Primary throttle opening adjustment screw 43. Secondary throttle operating lever44. Float
17
Carburettor operation diagram
1. Pull-down diaphragm2. Pushrod3. Electromagnetic cut-off valve4. Idling fuel jet5. Main air jet, primary barrel6. Idling air jet7. Choke valve plate8. Main fuel jet, primary barrel 9. Acceleration pump nozzles10. Main fuel atomizer, secondary barrel11. Econostat injection tube, full throttle enrichment12. Main air jet, secondary barrel
13. Fuel correction jet, secondary barrel14. Carburettor top cover
15. Needle valve16. Jet, fuel return to tank 17. Return line to fuel tank18. Fuel filter19. Fuel supply pipe20. Diaphragm, part throttle enrichment 21. Fuel jet, part throttle enrichment22. Ball valve, part throttle enrichment23. Float24. Fuel jet and tube, full throttle enrichment25. Fuel correction jet and tube, secondary barrel26. Emulsion tube, secondary barrel27. Main fuel atomizer, secondary barrel28. Carburettor body
29. Secondary throttle plate30. Primary throttle plate31. Idle mixture adjustment screw32. Part throttle channel heater33. Crankcase breather34. Vacuum pipe to ignition distributor vacuum control35. Main fuel jet, primary barrel36. Emulsion tube, primary barrel37. Accelerator pump, ball valve38. Accelerator pump rocker arm 39. Accelerator pump diaphragm40. Accelerator pump operating lever
41. Bi-metal coil42. Arm, bi-metal coil43. Choke valve operating rod44. Cam45. Adjustment screw46. Cam, throttle operating arm47. Throttle valve lever, primary barrel48. Arm, stop49. Throttle valve adjustment screw50. Throttle valve control rod51.Throttle operating arm52. Choke lever
a. Idling air passage b. Float chamber balance orificec. Air passage, part throttle enrichmentd. Fuel passage, part throttle enrichmente. Outlet correcting ports, secondary barrelf. Air passage, pull-down unit
g. Idling air passage orificeh. Correcting port, primary barreli. Idling emulsion passage
I. Choke linkageII. Secondary throttle linkage
18
I II
Exhaust system
1. Exhaust manifold, 8 - valve engine2. Bracket, front exhaust pipe3. Gasket4. Exhaust manifold, 16 - valve engine 5. Bracket clamp
6. Catalytic converter ceramic substrate 7. Catalytic converter8. Intermediate silencer9. Clasp10. Sealing ring11. Intermediate silencer housing12. Exhaust perforated pipe13. Baffle plate
14. Intake perforated pipe15. Front exhaust pipe16. Oxygen sensor17. Nut locking plate18. Flange, exhaust downpipe19. Joint sealing ring20. Flange, intermediate silencer pipe (or catalytic converter)21. Suspension rings
22. Left-hand perforated pipe23. Front perforated pipe24. Centre baffle plate25. Rear perforated pipe26. Main silencer housing27. Rear baffle plate28. Right-hand perforated pipe29. Front baffle plate
I. Exhaust system, 8 - valve engineII. Exhaust system, 16 - valve engine
19
Clutch
1. Clutch bellhousing2. Clutch release bearing3. Bearing bush, clutch release fork pivot
4. Clutch release fork5. Diaphragm spring6. Clutch disc
7. Flywheel8. Pressure plate9. Scale to check ignition timing10. Clutch - to - flywheel securing bolt11. Clutch cover12. Diaphragm spring fulcrum ring13. Guide sleeve, clutch release bearing spring14. Gearbox input shaft oil seal
15. Input shaft bearing16. Input shaft17. Sleeve, clutch release fork pivot18. Clutch release fork boot19. Adjustment nut20. Cable protective boot21. Outer cable end, bottom
22. Outer cable23. Outer cable end, top24. Cable25. Clutch pedal bracket26. Clutch pedal shaft27. Pedal 28. Clutch pedal spring
29. Clutch release fork / bearing spring30. Clutch release bearing assy31. Clutch cover - to - pressure plate connection plate32. Damper spring33. Clutch disc hub34. Rivet / damper tip
20
Gearbox
1. Gearbox housing2. Drain plug3. Differential taper roller bearing 4. Shim5. Oil seal6. Front left-hand roadwheel drive
7. Output shaft 1st driven gear8. 1st, 2nd speed and reverse gear synchro sleeve9. Output shaft 2nd speed driven gear10. Output shaft 3rd speed driven gear11. 3rd and 4th synchro sleeve hub12. Output shaft 4th driven gear13. Thrust washer
14. Output shaft ball bearing15. Output shaft 5th speed driven gear16. 5th synchro sleeve hub17.Thrust washer18. Output shaft19. Gearbox housing end cover 20. Input shaft 5th speed driving gear 21. Input shaft
22. Input shaft ball bearing23. 3rd / 4th synchro baulk ring24. 3rd / 4th synchro sleeve25. Detent ball26. Interlock plungers27. Input shaft roller bearing28. Clutch release arm29. Breather30. Clutch release fork31. Clutch release fork shaft sleeve32. Clutch housing
33. Clutch release bearing34. Output shaft roller bearing35. Crown wheel36. Pinion37. Pinion shaft38. Halfshaft gear39. Speedometer drive gear40. Speed sender41. Speedometer driven gear42. Front right-hand roadwheel drive 43. Boot, gearshift linkage joint
21
Gearchange linkage
1. Gearchange lever grip2. Gearchange lever3. Gearchange lever shaft4. Gear lever shaft bushes5. Spacer6. Gaiter7. Clamping plate8. Stop, gearchange lever shaft9. Circlip, ball socket10. Cap, ball socket11. Ball socket, gearchange lever12. Spherical finger, gearchange lever13, Spring, gearchange lever
14. Buffer, gearchange lever15. Retainer, ball socket
16. Restrainer plate, ball socket retainer17. Ball socket retainer - to - body floor securing bolt18. Reverse locking bracket19. Reverse locking bracket strap20. Torque rod21. Gearbox control rod22. Clamp, gearbox control rod23. Joint end24. Joint sleeve25. Joint shaft26. Joint housing, gearbox control rod27. Joint retaining taper screw28. Joint gaiter29. Shift rod oil seal housing30. Oil seal31. Bush, shift rod32. Shift rod
33. Clutch housing34. Relay lever (forward gears)35. Lock clips36. 1st / 2nd gear selector fork rod37. 3rd / 4th gear selector fork rod 38. 5th gear selector fork rod39. Lock clip guide pivot40. Reverse relay lever 41. Reverse selector fork
42. Relay shaft43. Gear selector mechanism housing44. Torque rod securing bracket45. Torque rod joint eye46. Torque rod joint damper47. Torque rod shaft48. Torque rod end49. Torque rod clamp
I. Reverse gear selectionII. 1st - 2nd gear line selectionIII. Torque rod securing bracket, optionIV. Gearchange lever position with reverse gear engaged
22
Gearbox operation diagram
1. Gearbox housing end cover2. 5th speed driving gear3. Gearbox housing4. 4th speed driving gear5. Detent ball6. Detent spring7. Detent plunger
8. 3rd speed driving gear9. 2nd speed driving gear10. Reverse driving gear11. 1st speed driving gear12. Clutch bellhousing13. Gearbox input shaft14. Axle drive gear15. Output shaft16. Pinion shaft
17. Pinion18. Halfshaft gear19. Oil seal20. Speedometer drive gear21. Differential case22. Crown wheel23. Shift rod24. Lever, shift rod25.Three - shoulder relay lever26. Reverse fork lock
27. Reverse fork28. Reversing light switch29. Reverse idler gear30. Reverse idler gear shaft31. Shim32. 1st speed driven gear33. 1st, 2nd speed and reverse synchro sleeve34. 2nd speed driven gear
35. 3rd speed driven gear36. 3rd / 4th synchro baulk ring37. 3rd / 4th synchro sleeve hub38. 3rd / 4th synchro sleeve39. 4th speed driven gear40. 5th speed driven gear41. 5th synchro sleeve
A. Baulk ring projectiona, b, c - GapsI. Synchronizer operation diagramII. Neutral III. Engaging 4th gear IV. Completed angular speed trimming
for gear 39 and shaft 15V. 4th gear complete engagement 23
Front wheel drive
1. Left-hand front wheel drive2. Right-hand front wheel drive3. Boot inner clip4. Boot outer clip5. Right-hand roadwheel driveshaft6. Halfshaft gear circlip7. Inner joint housing8. Splash guard
9. Shaft buffer10. CV joint hub circlip11. CV joint ball12. CV joint cage13. CV joint hub14. Thrust ring15. Inner joint retaining clip16. CV joint boot17. Left-hand roadwheel driveshaft18. Outer joint housing24
Front suspension
1. Telescopic strut mounting, upper2. Coil spring upper seat3. Compression buffer4. Telescopic strut bellows5. Coil spring6. Coil spring lower seat
7. Swing arm8. Telescopic strut9. Adjustment bolt10. Eccentric washer11. Control arm12. Anti-roll bar bracket13. Anti-roll bar mounting rubber14. Anti-roll bar15. Anti-roll bar strut16. Brake disc
17. Circlips18. Outer joint housing splined shank19. Wheel hub bearing20. Tie - rod21. Front suspension cross-member22. Balljoint housing23. Balljoint bearing24. Ballpin25. Spacer26. Ballpin boot
27. Compression buffer mounting28. Suspension strut piston rod29. Upper mounting bearing30. Upper mountng rubber31. Cover32. Front suspension cross-member securing bolt33. Front tie-rod joint mounting rubber34. Shim35. Front tie-rod joint bush36. Stub axle
37. Suspension arm - to - body bracket38. Suspension arm joint rubber bush39. Suspension arm joint spacer40. Anti-roll bar joint41. Rear tie-rod joint
25
Rear suspension
1. Rear wheel hub2. Rear suspension arm3. Suspension arm securing bracket4. Joint rubber bush
5. Spacer sleeve6. Securing bolt, rear suspension arm7. Body bracket
8. Upper mounting, coil spring9. Retaining washer, shock absorber piston rod10. Spacer sleeve11. Coil spring packing12. Retaining rubbers, shock absorber piston rod 13. Compression buffer
14. Shock absorber piston rod15. Bellows16. Rear suspension coil spring17. Lower coil spring seat18. Shock absorber19. Link bar
20. Rear brake backplate21. Circlip22. Hub bearing23. Washer24. Wheel hub securing nut25. Wheel hub shaft
26. Sealing ring27. Hub cap28. Splash guards29. Suspension arm flange30. Arm bracket with shock absorber lug31. Shock absorber rubber bush26
Steering
1. Track-rod end2. Track-rod balljoint3. Steering lever4. Tie-rod adjuster pin5. Left-hand track rod 6. Track rod - to - rack securing bolts7. Right-hand track rod
8. Ballpin liner9. Protective cap10. Ballpin11. Clip12. Steering rubber mounting13. Bellows14. Needle bearing15. Spider16. Steering box17. Pinch bolt18. Flexible coupling19. Middle shaft20. Steering wheel mounting bracket21. Spacer sleeve22. Clamp bolt
23. Steering rack24. Rack pad25. Damper rings26. Silent block27. Connection plate28. Upper shaft29. Adjuster bush30. Steering column tilt adjuster lever31. Circlip32. Upper column shroud
33. Steering shaft bearing34. Horn push pad35. Steering wheel36. Lower column shroud37. Roller bearing38. Pinion39. Ball bearing40. Protective bush41. Sealing ring42. Nut, bearing
43. Dust cover44. Sealing ring45. Damper slipper46. Nut
A. Mark on the steering boxB. Mark on the dust cover
27
Braking system
1. Brake disc2. Carrier3. Caliper4. Brake pads5. Wheel cylinder6. Piston
7. Pad wear indicator8. Sealing ring9.Wheel cylinder - to - guide pin securing bolt
10. Dust cover11. Guide pin12. Splash guard13. Friction linings14. Wheel hub15. Guide studs16. Brake hose17. Pad spring18. Piston dust cover19. Stub axle - to - wheel cylinder securing bolt20. Bleed screw
21. Caliper mounting bolt22. Rear brake shoes23. Hold-down spring24. Expander strut25. Upper return spring26. Wheel cylinder dust seal27. Stop screw28. Bleed screw29. Rear brake backplate30. Retainer
31. Thrust ring32. Spring33. Brake fluid inlet union34. Hold-down cup35. Seal36. Wheel cylinder piston37. Abutment plate38. Pin, shoe manual operation lever39. Shoe manual operation lever40. Handbrake cable41. Cable spring
42. Cable end piece43. Lower return spring44. Brake shoe mount45. Guide plate46. Rivets47. Cast iron ring
a. Ventsb. Threaded holes for drum removal
28
Braking system operation diagram
1. Carrier2. Guide pin3. Disc brake pads4. Caliper5. ‘Left-hand front - to - right-hand rear’ brake hose6. Front brake wheel cylinder7. Wheel cylinder piston8. Piston seal9. Front brake disc10. Piston stroke limiter screw11. Sealing ring12. Thrust cup
13. Piston return spring14. ‘Right-hand front - to - left-hand rear’ brake operating piston15. Spring, sealing ring16. Spacer17. Master cylinder fluid reservoir18. ‘Left-hand front - to - right-hand rear’ brake operating piston19. Seal20. Vacuum valve21. Valve body22. Diaphragm23. Vacuum servo unit piston 24. Vacuum servo unit valve 25. Valve spring26. Input rod return spring27. Air filter28. Input rod
29. Brake pedal return spring 30. Rear pressure regulator piston31. Bush, piston32. Seal33. Spring, piston 34. Sealing rings35. Valve disc36. Valve spring37. Plug38. Valve39. Spring40. Plunger41. Piston head seal42. ‘Left-hand front - right-hand rear’ hydraulic circuit43. Stop - light switch end 44. Brake pedal
45. Dust cover46. Output rod47. Valve housing return spring48. Shoe return spring49. Rear brake shoe50. Rear brake wheel cylinder piston51. Piston seal52. Thrust rings
A. Vacuum cavityB. Atmospheric cavityC. Atmosphere - to - valve inner cavity portD. Vacuum - to - valve inner cavity port
E, G. Pressure regulator chambers connected to master cylinderF. Pressure to the piston from related drive componenetsL, N. Pressure regulator chambers connected to wheel cylindersK, M, H. Gaps
P1 - Fluid pressure in master cylinderP2 - Fluid pressure in wheel cylinder
29
Wiring diagram1. Headlight unit2. Front brake pad wear sensor3. Reversing light switch4. Cooling fan motor thermo-switch5. Engine cooling fan motor6. Horn 7. Carburettor electromagnetic valve8. Closed throttle switch9. Oil level sender10. Oil pressure warning light sender11. Coolant temperature gauge sender12. Speed sender13. Starter motor
14. Battery15. Alternator
16. Windscreen washer motor17. Washer fluid level sender18. Coolant level sender19. Windscreen wiper gear motor 20. Exhaust gas recirculation (EGR) valve21. Micro gear motor, heater shutter control 22. Heater unit motor23. Ignition coil24. Ignition distributor25. Spark plug26. Control module27. Carburettor electromagnetic valve control unit28. Heater motor additional resistor29. Brake fluid level sender30. Exterior lighting switch31. Instrument cluster32. Foglight switch
33. Foglight warning light34. Heated rear window warning light35. Heated rear window switch36. Steering column combination switch37. Instrument lighting switch38. Ignition switch39. Fusebox40. Fuel level gauge sender41. EGR valve switch42. Inspection light socket43. Heater control unit44. On-board control system display cluster45. Hazard warning flashers switch46. Clock47. Heater controls illumination lamp48. Glovebox light49. Direction indicators side repeaters
50. Glovebox light switch51. Handbrake ‘on’ warning light switch52. Cigarette lighter53. Driver’s seat belt reminder sender54. Ashtray lamp55. Stop-light switch56. Reading light57. Interior light58. Temperature sensor for heating system 59. Switches in front door pillars60. Switches in rear door pillars61. Outboard rear lights62. Inboard rear lights63. Number plate light64. Luggage compartment light
K1. Bulb failure relayK2. Windscreen wiper relayK3. Intermittent relay, direction indicator / hazard flashers K4. Headlight dipped beam relayK5. Headlight main beam relayK6. Extra relayK7. Heated rear window relayK8. Not used (not fitted to vehicles of VAZ -2110 family)
A. Connectors for rear window washer motorB. To dim-dip light wiring connectorC. Connector to trip computerD. To headlight wiper wiring connectorE. To rear window heating elementF. Connector for extra brake light
30
Injection system wiring diagram (GM)
1. Diagnostic plug2. Idle speed adjuster 3. Electronic control module (ECM)4. Knock sensor5. Ignition module6. Spark plugs7. Injectors
8. Fuel electric pump and fuel level sender9. Connector to instrument panel wiring harness10. Oxygen sensor11. Fuse for fuel pump, fuel pump relay and injectors12. Fuel pump relay13. Fuse for speed sender, oxygen sensor and MAF sensor14. Power ‘on’ relay15. Fuse for ECM and ignition module16. Cooling fan motor relay
17. Engine cooling fan motor18. Mass airflow (MAF) meter19. Canister purge valve20. Speed sender21. Coolant temperature sensor22. Throttle position sensor23. Crankshaft position sensor
A. To battery ‘+’ terminal 31
Wiring diagram for engine 2111 managementsystem, multipoint fuel injection to meet
EURO-2 emission standards (ECM MP7.0H), designed for vehicles VAZ-21102, 2111, 21122:1 - Injectors;
2 - Spark Plugs;
3 - Ignition Module;
4 - Data Link Connector (DLC);
5 - Electronic Control Module (ECM);
6 - Connector, to instrument panel harness;
7 - Main Relay;
8 - Fuse, to main relay;
9 - Cooling Fan Relay;
10 - Fuse, to cooling fan relay;
11 - Fuel Pump Relay;
12 - Fuse, to fuel pump relay;
13 - Mass Air Flow (MAF) Sensor;
14 - Throttle Position (TP) Sensor;
15 - Engine Coolant Temperature (ECT) Sensor;
16 - Idle Air Control (IAC) Valve;
17 - Heated Oxygen Sensor (HO2S);
18 - Knock Sensor (KS);
19 - Crankshaft Position (CKP) Sensor;
20 - EVAP Purge Solenoid;
21 - Immobilizer Control Module;
22 - Immobilizer System Key Reader;
23 - Vehicle Speed Sensor (VSS);
24 - Electric Fuel Pump with Fuel Level Sensor;
25 - Oil Pressure Control Light Sensor;
26 - Engine Coolant Temperature Gauge Sensor;
27 - Oil Level Sender;
A - Connector, to internal ABS module;
B - Connector, to A/C harness;
C - Connector, to electric fan harness;
D - wiring to ignition switch (illumination light);
E - Connector, to blue/white wire disconnected from
the ignition switch;
F - to battery terminal «+»;
G1, G2 - Ground Connections.
Alongside letter code of wire color this diagram also has digital
marking indicating the number of electrical component to which the wire
should be connected, e.g. «-5-». Marking «-S7-» or «-SF-» means that
the wire should be connected to component #7 or F through the con-
nection not shown on the diagram.
Important: A different sequence of fuses may be used while
assembling the vehicle.
32
Wiring diagram for engine 2112 managementsystem, sequential fuel injection to meet
EURO-2 emission standards (ECM M1.5.4Nand January-5.1), designed for vehicles
VAZ-21103, 21113, 2112:1 - Injectors;
2 - Spark Plugs;
3 - Ignition Module;
4 - Data Link Connector (DLC);
5 - Electronic Control Module (ECM);
6 - Connector, to instrument panel harness;
7 - Main Relay;
8 - Fuse, to main relay;
9 - Cooling Fan Relay;
10 - Fuse, to cooling fan relay;
11 - Fuel Pump Relay;
12 - Fuse, to fuel pump relay;
13 - Mass Air Flow (MAF) Sensor;
14 - Throttle Position (TP) Sensor;
15 - Engine Coolant Temperature (ECT) Sensor;
16 - Idle Air Control (IAC) Valve;
17 - Heated Oxygen Sensor (HO2S);
18 - Knock Sensor (KS);
19 - Crankshaft Position (CKP) Sensor;
20 - EVAP Purge Solenoid;
21 - Camshaft Position Sensor (CMP);
22 - Immobilizer Control Module;
23 - Immobilizer System Key Reader;
24 - Vehicle Speed Sensor (VSS);
25 - Electric Fuel Pump with Fuel Level Sensor;
26 - Oil Pressure Control Light Sensor;
27 - Engine Coolant Temperature Gauge Sensor;
28 - Oil Level Sender;
A - Connector, to interior ABS module;
B - Connector, to A/C harness;
C - Connector, to electric fan harness;
D - wiring to ignition switch (illumination light);
E - Connector, to blue/white wire disconnected from
the ignition switch;
F - to battery terminal «+»;
G1, G2 - Ground Connections.
Alongside letter code of wire color this diagram also has digital
marking indicating the number of electrical component to which the wire
should be connected, e.g. «-4-». Marking «-S7-» or «-SF-» means that
the wire should be connected to component #7 or F through the con-
nection not shown on the diagram. Some markings also indicate pin
number (after a slash), e.g. «-5/15-»
Important: A different sequence of fuses may be used while
assembling the vehicle.
33
Wiring diagram for engine 2111 managementsystem, sequential fuel injection, to meet
EURO-3 emission standards (ECM MP7.0H),designed for vehicles VAZ-21102, 2111,21122:
1 - Injectors; 2 - Spark Plugs; 3 - Ignition Module;
4 - Data Link Connector (DLC); 5 - Electronic Control Module (ECM);
6 - Oil Pressure Control Light Sensor; 7 - Engine Coolant Temperature Gauge Sensor; 8 - Oil Level Sender; 9 - Main Relay; 10 - Fuse, to main relay; 11 - Cooling Fan Relay; 12 - Fuse, to cooling fan relay; 13 - Fuel Pump Relay; 14 - Fuse, to fuel pump relay; 15 - Mass Air Flow (MAF) Sensor;
16 - Throttle Position (TP) Sensor; 17 - Engine Coolant Temperature (ECT) Sensor; 18 - Idle Air Control (IAC) Valve; 19 - EVAP Purge Solenoid; 20 - Rough Road Sensor (G-Sensor); 21 - Catalyst Monitor Heated Oxygen Sensor (HO2S 2); 22 - Fuel Control Heated Oxygen Sensor (HO2S 1);23 - Knock Sensor (KS); 24 - Crankshaft Position (CKP) Sensor; 25 - Immobilizer Control Module;
26 - Immobilizer System Key Reader; 27 - Camshaft Position (CMP) Sensor; 28 - Electric Fuel Pump with Fuel Level Sensor; 29 - Vehicle Speed Sensor (VSS); 30 - Connector, to instrument panel har ness;A - Connector, to A/C harness; B - Connector, to internal ABS module; C - Connector, to electric fan harness; D - wiring to ignition switch (illumination light); E - Connector, to blue/white wire discon nected from the ignition switch;
F - to battery terminal «+»; G1, G2 - Ground Connections.
Alongside letter code of wire color this diagram also has digitalmarking indicating the number of electrical component to which the wireshould be connected, e.g. «-5-». Marking «-S9-» or «-SF-» means thatthe wire should be connected to component #9 or F through the con-nection not shown on the diagram. Some markings also indicate pinnumber (after a slash), e.g. «-5/15-».
Important: A different sequence of fuses may be used whileassembling the vehicle.34
Wiring diagram for engine 2112 managementsystem, sequential fuel injection, to meet
EURO-3 emission standards (ECM MP7.0H),designed for vehicles VAZ-21103, 2113, 2112:
1 - Injectors; 2 - Spark Plugs; 3 - Ignition Module; 4 - Data Link Connector (DLC); 5 - Electronic Control Module (ECM); 6 - Oil Pressure Control Light Sensor;
7 - Engine Coolant Temperature Gauge Sensor; 8 - Oil Level Sender;9 - Main Relay; 10 - Fuse, to main relay; 11 - Cooling Fan Relay; 12 - Fuse, to cooling fan relay; 13 - Fuel Pump Relay; 14 - Fuse, to fuel pump relay; 15 - Mass Air Flow (MAF) Sensor; 16 - Rough Road Sensor (G-Sensor); 17 - Throttle Position (TP) Sensor; 18 - Engine Coolant Temperature (ECT) Sensor;
19 - Idle Air Control (IAC) Valve; 20 - EVAP Purge Solenoid; 21 - Catalyst Monitor Heated Oxygen Sensor (HO2S 2); 22 - Fuel Control Heated Oxygen Sensor (HO2S 1); 23 - Knock Sensor (KS); 24 - Crankshaft Position (CKP) Sensor; 25 - Immobilizer Control Module; 26 - Immobilizer System Key Reader; 27 - Camshaft Position (CMP) Sensor; 28 - Electric Fuel Pump with Fuel Level Sensor; 29 - Vehicle Speed Sensor (VSS); 30 - Connector, to instrument panel har ness;
A - Connector, to A/C harness; B - Connector, to internal ABS module; C - Connector, to electric fan harness; D - Wiring to ignition switch (illumination light); E - Connector, to blue/white wire discon nected from the ignition switch; F - to battery terminal «+»; G1, G2 - Ground Connections.
Alongside letter code of wire color this diagram also has digitalmarking indicating the number of electrical component to which the wireshould be connected, e.g. «-5-». Marking «-S9-» or «-SF-» means thatthe wire should be connected to component #9 or F through the con-nection not shown on the diagram. Some markings also indicate pinnumber (after a slash), e.g. «-5/15-».
Important: A different sequence of fuses may be used whileassembling the vehicle.
35
Alternator
SpecificationMaximum current at 13 v and 6000 RPM, A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Adjustable range of voltage, v . . . . . . . . . . . . . . . . . . . . 13.2 to 14.7Engine - to - alternator ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 : 2.4
1. Housing2. ‘B+’ terminal for power consumption3. Interference suppression capacitor 2.2 uF4. Common terminal of additional diodes
(connected to ‘D+’ of voltage regulator)5. Holder for rectifier positive diodes6. Holder for rectifier negative diodes7. Stator winding terminals8. Voltage regulator9. Brush holder10. Rear cover
11. Front cover12. Stator core13. Stator winding14. Spacer15. Washer16. Taper washer17. Pulley18. Nut19. Rotor shaft20. Front rotor shaft bearing21. Rotor pole ends
22. Rotor winding23. Bush24. Clamp screw25. Rear rotor bearing26. Bearing bush27. Slip rings28. Negative diode29. Positive diode30. Additional diode31. ‘D’ terminal (common terminal of additional diodes)32. Battery
33. Alternator34. Fusebox35. Ignition switchá6. Battery charge warning light37. Instrument cluster38. Brush39. Voltage regulator earth terminal40. Voltage regulator ‘DF’ terminal 41.Voltage regulator ‘D+’ terminal
36
Starter motor
SpecificationRated power, kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.55Current consumption at rated power, not greater, A . . . . . . . . .375Current consumption at ‘brake-on’ state, not greater, A . . . . .700Current consumption at idle, not greater, A . . . . . . . . . . . . . . . . .80
1. Drive shaft2. Front cover bush3. Stop ring4. Pinion and free-wheel clutch inner ring5. Clutch roller6. Drive shaft mount and retainer7. Planet gear shaft8. Gasket9. Bracket, lever10. Operating lever11. Front cover
12. Starter motor relay armature13. Relay holding winding14. Relay plunging winding15. Solenoid yoke16. Plunger17. Relay core18. Contact disc19. Cover20. Through-bolts21. ‘Positive’ brush terminal22. Clip23. Brush holder24. ‘Positive’ brush25. Armature shaft26. Pinch bolt
27. End cover and bush28. Commutator29. Housing30. Permanent magnet31. Armature core32. Armature shaft mount and retainer33. Planet gear34. Centre (drive) gear35. Carrier36. Ring gear37. Ring, operating lever38. Hub and free-wheel clutch outer ring39. Spring stop40. Battery41. Alternator
42. Starter motor43. Ignition switch
I. Starter motor operation diagram:A - starter motor is “OFF” B, C - actuation of starter motor D - starter motor is “ON”
II. Clutch operation: • on the left - at engine start-up • on the right - after engine start 37
Breakerless ignition system
1. Integrated circuit2. Permanent magnet and circuit3. Cover4. Terminal for ignition coil lead5. Centre carbon electrode6. Side electrode and terminal
7. Rotor8. Shield
9. Shaft front bearing holder10. Baseplate11. Steel screen12. Centrifugal advance unit driven plate13. Governor weight14. Drive plate15. Oil seal16. Shaft17. Coupling18. Rear shaft end bush19. Vacuum advance unit20. Vacuum union21. Diaphragm22. Vacuum advance operating rod
23. Hall sensor24. Ignition distributor housing25. Bearing, baseplate26. Bush27. Felt ring28. Contact stud29. Insulator30. Spark plug body31. Sealing ring32. Heat screening washer33. Centre electrode34. Side electrode35. Secondary winding terminal (high tension)36. Ignition coil secondary winding
37. Ignition coil primary winding38. Plastic insulation39. Core40. Primary winding terminals (low tension)41. Ignition distributor 42. Spark plugs43. Ignition coil44. Ignition control module45. Ignition switch
I. Centrifugal advance operation diagram
II. Hall sensor operation diagram:U - voltage pulses at Hall sender outputI - current pulses in ignition coil primary windingt - current build-up time
III. Vacuum advance unit characteristics: A - timing angle, degrees P - vacuum, GPa
IV. Centrifugal advance unit characteristics: A - timing angle, degrees n - distributor shaft rotation rate38
Headlight unit
1. Headlight housing2. Cover3. Vertical adjustment screw 4. Lens bracket5. Horizontal adjustment screw 6. Lens mounting rim7. Carrier plate8. Reflector, main beam9. Main beam bulb AKÉ 12-5510. Sidelight bulb A12-5-1
11. Headlight glass12. Frame13. Lens14. Diaphragm15. Dipped light reflector16. Dipped light bulb AKÉ 12-5517. Direction indicator side repeater housing18. Light filter19. Direction indicator bulb A 12-21-320. Direction indicator glass21. Hydraulic adjuster working cylinder22. Spring
23. Joint24. Slide25. Shield26. Arm27. Lens retaining clamp28. Return spring29. Pushrod, hydraulic adjuster working cylinder30. Seal31. Headlight unit32. Fusebox
33. Headlight switch34. Exterior light switch35. Ignition switch36. Headlight main beam warning light, instrument cluster
A. To power supplyK4. Headlight main beam relayK5. Headlight dipped beam relayI. AO ‘Avtosvet’ headlight unitII. Optical diagram of AO ‘Avtosvet’ main beam headlight unit
III. Terminal numbers in headlight connector:1 - negative2 - dipped beam light 3 - sidelight 4 - main beam light
IV. Bosch headlight unit (direction indicator is as in AO ‘Avtosvet’ headlight unit)
V. Headlight operation diagram
39
Windscreen wiper
1. Bracket2. Wiper gear motor3. Left-hand arm connection4. Left-hand arm spindle5. Bush, shaft6. Crank arm
7. Connection rod8. Link arm
9. Wiper arm10. Protective cap11. Right-hand arm spindle12. Right-hand arm connection13. Crank arm14. Cover15. Joint housing16. Balljoint17. Gear motor tie-rod18. Crank19. Rear bush, armature shaft
20. Felt ring21. Motor housing22. Permanent magnet23. Armature24. Commutator25. Rocker arm with brush holders, chokes and thermo bi-metal fuse26. Front bush, armature shaft27. Panel with interference suppression capacitors
and limit switch contacts 28. Intermediate gears unit29. Cover
30. Gear motor housing31. Driven gear32. Output shaft, gear motor 33. Intermediate gears unit34. Contact ring, limit switch35. Wiper motor36. Thermo bi-metal fuse37. Windscreen washer pump motor38. Fusebox39. Ignition switch40. Windscreen wipe/wash switch
A. Terminal numbers in windscreen wiper connector
B. To power supplyC1, C2. Interference suppression capacitorsK2. Windscreen wiper relayK6. Additional relayL1, L2. Chokesa. 1st speed (slow) wiper armb. 2nd speed (fast) wiper arm
40
Bodywork
1. Front panel2. Top cross-member, radiator grille 3. Right-hand front wing4. Right-hand inner wing5. Bonnet hinge6. Bonnet7. Front door inner panel8. Windscreen pillar9. Front roof beam
10. Right-hand rear door11. Centre roof beam12. Left-hand body side 13. Rear coil spring mounting14. Cross-member15. Rear roof beam16. Roof panel17. Boot lid18. Rear floor19. Rear screen frame20. Rear panel
21. Left-hand rear door22. Floor sill23. Centre floor24. Left-hand front door25. Front floor26. Left-hand front wing27. Front coil spring mounting28. Bracket29. Left-hand front chassis arm30 Bottom cross-member, radiator grille31. Roof panel
32. Side window pillar33. Tailgate34. Top panel, rear body 35. Bottom panel, rear body 36. Rear body side panel37. Centre pillar 38.Top panel, body side39. Roof panel40. Right-hand side panel, rear body41.Tailgate panel42.Upper panel, rear body
43. Centre panel, rear body44. Bottom panel, rear body45. Left-hand side panel , rear body
I. VAZ - 2110 bodyworkII. VAZ - 2111 bodyworkIII. VAZ - 2112 bodywork
41
Bodywork trim and seals
1. Bulkhead insulation 2. Right-hand front door trim3. Windscreen pillar trim4. Headlining
5. Right-hand rear door trim6. Upper trim, centre pillar7. Lower trim, centre pillar
8. Rear parcel shelf9. Rear pillar cover 10. Boot covering11. Luggage compartment carpet12. Wheel arch / boot trim 13. Sill trim, rear14. Sill trim, front15. Floor carpet16. Tailgate trim, lower
17. Right-hand tailgate trim 18. Tailgate trim, upper19. Headlining20. Right-hand rear pillar trim21. Rear screen right-hand pillar trim 22. Shelf support23. Rear parcel shelf24. Wheel arch / body side trim25. Luggage compartment carpet
A - Airbox sealB - Seal, sliding glass front guide railC - Sliding glass window seals, lowerD - Windowscreen seal, upperE - Windscreen upper corner sealF - Door weatherstrips and sliding glass upper sealsG - Seal, sliding glass rear guide railH - Rear window seal
I - Molding, side windowJ - Boot lid sealK - Door aperture weatherstrip, lowerL - Upper molding, side windowM - Lower molding, side windowN - Tailgate aperture weatherstrip
I. Detail, VAZ - 2111 bodywork 42
Seats
1. Front seat cushion2. Front seat back3. Headrestraint4. Headrestraint plastic insert5. Split pin6. Headrestraint guide
7. Headrestraint trim8. Right-hand rear seat back9. Centre rear seat back10. Left-hand rear seat back11. Rear seat cushion12. Seat back rake adjuster13. Retainer14. Gasket
15. Side trim, seat back rake adjuster 16. Seat back frame17. Bottom part, seat back rake adjuster18. Seat slide19. Seat rail20. Seat sliding adjuster21. Frame support 22. Cushion frame
23. Springs24. Front bracket25. Torsion bars26. Right-hand cushion trim, rear seat27. Right-hand cushion panel, rear seat28. Rear seat back lock handle29. Right-hand rear seat back30. Rear seat back locking catch
31. Mounting bracket32. Rear seat back33. Rear seat cushion34. Rear seat cushion hinges35. Cushion lift strap
43
Body mechanisms
1. Door lock gear motor2. Locking rod3. Inner lock housing4. Outer control lever5. Intermediate lever6. Lock operating lever7. Lock operation finger
8. Pawl 9. Ratchet10. Exterior lock cover
11. Exterior lock housing12. Private lock13. Clip14. Exterior door handle15. Dog16. Door exterior handle operating link17. Private lock control rod18. Striker plate19. Finger 20. Door locking knob21. Locking knob rod22. Inner door lock housing23. Inner handle intermediate rod24. Inner handle crank arm
25. Interior door handle26. Operating lever27. Inner control lever28. Drive lever, door locking knob29. Inner door handle locking lever30. Inner handle operating rod31. Winder handle lever32. Handle trim cover 33. Escutcheon34. Operating shaft35. Pinion36. Barrel with gear wheel37. Window regulator housing38. Roller
39. Stud40. Retainer41. Strap42. Bracket43. Window regulator gear motor44. Window regulator mechanism45. Window regulator mounting46. Roller47. Sliding glass48. Sliding glass holder49. Plate50. Guide rail51. Cable52. Left-hand lock housing
53. Drive link54. Lock linkage55. Lock handle56. Right-hand lock housing 57. Pawl58. Arm59. Lock rotor60. Striker plate61. Reinforcement plate62. Bonnet hook63. Striker plate64. Rotor65. Operating lever66. Ejector
67. Control cable68. Lock handle69. Lock housing
I. Front door lockII. Rear door lock operation diagramIII. Front door window regulator linkageIV. Electric window regulatorV. Check strapVI. Window regulatorVII. Boot lockVIII. Bonnet lock
44
Interior heating and ventilation
1. Left-hand air duct2. Inner ventilation outlet3. Driver’s footwell outlet4. Left-hand centre facia vent5. Inner ventilation air duct6. Footwell control flap7. Heater radiator cowling
8. Heater radiator9. Micro gear motor 10. Lever11. Heater control flap operating lever12. Return hose13. Supply hose14. Rear cowl15. Fan cowl16. Evap hose17. Front cowl
18. Electric fan, heater19. Air box20. Bulkhead insulation21. Fresh air box outlet22. Recirculation shutter23. Windscreen demister nozzles24. Outlet grilles25. Vent nozzle control lever26. Side window demister nozzles27. Control lever
28. Right-hand vent control lever29. Facia30. Air conditioner switch31. Recirculation switch32. Electric fan control knob33. A/C control knob34. Passenger’s footwell air duct outlet35. Right-hand air duct36. Heater duct shutter37. Heater control flap
38. Windscreen demister nozzle flap39. Bracket, heater control levers40. Intermediate lever41. Footwell flap operating rod42. Operating rod, windscreen demister nozzle flap
I. Heater operation diagramII. Heater controls
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2110-3902400-11
