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Laboratory Automation Parts Catalogue 2017

Laboratory Automation Parts Catalogue

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LaboratoryAutomationPartsCatalogue

2017

Welcome

ThiscatalogueisintendedtointroducethereadertotherangeandscopeofOrenEngineeringSolutions’productdesignandmanufacturingcapability.It should be noted that most of the products listed have been produced as theresult of customer requests. It is our aim to produce cost effective replacementparts, with improved designwhere possiblewhich can be delivered on sitewithshortleadtimes.

OtherservicesprovidedbyOren:

• Productdesignanddevelopment• Electronicdesignanddevelopment• Softwaredevelopment,integrationandvirtualisation• Qualitymanagementconsultation• Maintenanceplanning• CADdesign,simulationanddocumentation• Technicaldocumentation

OrenContactDetails:

21EdwinFeistPlaceMasterton

NEWZEALAND5810

POBox549Masterton

NEWZEALAND5840

Ph:+6463787790Fax:+6463787786

Australia:+61731030418

[email protected]

Crucible HolderOrenPartNumberORA010

These holders are designed for use in Herzog HAG Fusion Lines for transportingplatinumcruciblestoandfromtheultrasonicbaths.

Theholderhasbeenredesignedtoincorporateastronger,morereliablehingeandafeaturetopreventexcessivemovementofthelockingarm.Materialsarechosenforextendeduseintheharshcitricacidenvironment.

OrenPartNumberORA010001SeparatelyavailablesparepartforORA010CrucibleHolder.Thesespringsaresubjecttoacomplexvibratoryfatigueloadingandaharshchemicalenvironment.Extensiveresearchandthoroughproductiontestinghasbeendonetoensuremaximumreliability.

Vial TraysOrenPartNumberORA070

A100vialtraysuitableforuseinmostcommonvialhandlingsystems.Individualvialpositionsarenumberedandtrayscanbesuppliedstampedwithuniquetrayidentificationnumbers.EasilyfittedwithRFIDtechnology.

Dimensions(mm): 486x373x41 Customsizesavailableonrequest

Loading Unit HingeOrenPartNumberORA019

Designedtoreplacetheoriginalhingewithswitch.

Note:Ifreplacingtheoriginalhingewithswitch,someelectricalmodificationsarerequired.Inputlidinformationcanbeobtainedfromthepneumaticcylinderproximityswitches.

Crusher Bucket Transport KitOrenPartNumberORA020

TheinputchaintotheHerzogWCSACrusherSplitterscanbeamajorcontributortodowntimeinthesamplepreparationarea.Orenhasdevelopedthiskitwhichincludesaccumulatingchainandrevisedguidesandwearsurfaceswhichmaximisereliabilityofthemechanismandassociatedsystemcomponents.

Scraper Chain LinkOrenPartNumberORA020020

Thisuniquedesignpreventsdustbuild-upintheaccumulatingchainguidesusedintheORA020.

Crusher Lift Tipping Spindle OrenPartNumberORA021

ThisisahighwearitemusedinthebucketverticalconveyoroftheWCSACrusherSplitter.Thespindlesaremadeofhardchromebartomaximiseservicelife.AlsoavailableaspartofkitORA026

Crusher Tipping Chute OrenPartNumberORA022

UsedintheHerzogCrusher/Splitters

Tipping Mechanism Guides OrenPartNumberORA023

ApairofuniversalguideblocksusedinthetiltingmechanismoftheWCSACrusherSplitter.AlsoavailableaspartofkitORA026

Robot Tray Effectors OrenPartNumberORA025

MadeusingCNCprocesses,theserobotgrippersaredesignedforeasyreplacementwithminimalrobotrecalibrationrequired.

Tipping Mechanism Kit OrenPartNumberORA026

ComprisingoftheORA021crusherlifttippingspindle,twoORA023guidesandtwoORA024bushes,thiskitallowsforreplacementofallassociatedpartsatthesametime.

Crusher Waste Bucket SealOrenPartNumberORA027

6mmNeoprenesealforensuringminimalspillageattheWCSAsplitterwastedischarge.

Crusher Cup SealOrenPartNumberORA028

6mmNeoprenesealforensuringminimaldustandspillageattheWCSAsplittercupdischarge.OD140mmID94mm.

Rotary Splitter Compression SealOrenPartNumberORA029

Aprofilecut20mmfoamsealusedintheWCSAsplitterrotaryunit.OD130mmID68mm.

Mill Discharge SealOrenPartNumberORA037

6mmNeoprenesealtoensureminimaldustandspillageatthecupdischargeintheHPM-1500mill.

Crusher Sample BucketOrenPartNumberORA031

Madefromheavygaugestainlesssteelwitha6mmthickbasewhichissmoothlyfinishedtoreducewearonthecrusherinputmachineryandminimisebreakdowns.

Mill ShaftOrenPartNumberORA035

ThisshaftprovidesdrivefromtheelectricmotortotheeccentricdriveintheHPM-1500Mill.

Mill Spring AttachmentOrenPartNumberORA036A

Thisredesignedpartreplacesthecurrentfixedspringattachmentonthebottomofthemillbowlassembly.Note:Somemechanicalmodificationisrequiredtoattachtotheassembly.

Mixer Crucible HolderOrenPartNumberORA040

MadeusingCNCprocesses,thisproductisusedinthemixeronHerzogfusionlines.Itcanalsobeusedonthetransferswingarmbetweenthecleaninganddosingsections.

Swingarm PlateOrenPartNumberORA045

UtilisedasacrucibletransferpointbetweencleaninganddosinginHerzogfusionlines.TheOrendesignallowsforeasyreplacementofholders(PartORA040).

Crusher Dust Flow Controller OrenPartNumber ORA030

TheORA030DustControllerisapneumaticoperatedvalvethatcanbeusedinmanyde-dustingapplicationssuchasunloadersandcrushers.Designedforanominalflexiblepipeinternaldiameterof85mm.ThedesignandchoiceofcomponentsoftheORA030DustControllersuccessfullyaddressesreliabilityissuespresentinotherdesigns.Inpractice,thesevalvesareprovingtobehighlyreliable.

Splitter Pulley OrenPartNumberORA150

MadeforHerzogHPWSCACrusher/Splitters.

TGA Crucible Grippers &

Shoulder ScrewsOrenPartNumberORA130GripperOrenPartNumberORA135Screw

Made forHerzog TGA Lines. Designed for easy replacementwithout adjustment.Theyarefreetorotate,reducingcruciblemishandlingevenwhenexposedtohightemperaturefurnaces.

Crucible Rinse/Dry Containers OrenPartNumberORA160

Manufacturedinhighgradestainlesssteel,thesecontainersaredesignedforuseinHerzogHAGFusionLinesforrinsinganddryingplatinumcruciblesbeforetheyarereturnedtothedosingcircle.TheORA016isanimproveddesignwhichincludesaremovablefrontpanelformaintenanceandcleaning,alsomakingitmuchsimplertoretrievelostcrucibles.Thecontainersarecompletelyinterchangeablewithoriginalmanufacturerparts.

ElbowconnectorOrenPartNumberORA161

SeparatelyavailableforORA160CrucibleRinse/DryContainers

Mill Bowl Spring OrenPartNumberORA038

TheseheavydutyspringsaredesignedtowithstandthehighmechanicalforcesduringthemillingcyclewithinaHerzogHPM-1500

TGA Gripper Heat Shield OrenPartNumberORA140

EasilyattachedtotheTGAgripper,theORA016heatshieldreducestheeffectofradiantheatonthegrippercomponentsandpneumatichoses.

Flux Dispensing Doser OrenPartNumberORA2150

TheOrenDoserisadirectreplacementfortheexistingunitssuppliedbyHerzog.Itsinstallationrequiresnomodificationtotheexistingequipmentandrequiresnosoftwareadjustment.InsidetheunitthefluxisincontactwithstainlesssteelandAcetalcomponents,effectivelyeliminatingcontaminationwithsilicon.Thedoserworksonprincipleswhichmeanthereisnorubbingcontactbetweeninternalcomponentsandthefluxpowder.Reliabilityisfurtherensuredbyselectionofestablishedandprovencomponents.

AnOrenDoserduringtesting:dispensingadosepulseof250mg.Itcanbecalibratedtodeliveraccuratedosepulsesupto1000mgperpulse.

Oren Mould Polisher OrenPartNumberORA1610

TheOrenPolisherisdesignedforthespecialistpurposeofpolishingandrefinishingplatinummoulds.Ithasavariablespeeddriveandauniquequickreleasechuck.

Driveisprovidedbya0.18kWmotorthroughavariablespeedcontroller.ThisgivesarangeofRPMbetween500and2000RPM.Itisdesignedtobeusedinthehorizontalorverticalposition.

Mill Input Hose OrenPartNumber:ORA033-001

Mill Output Hose OrenPartNumber:ORA033-002

Actualproductmaydifferfromphoto

AhighwearitemintheHerzogHPM-1500Mills,thesehoseshavebeenselectedtowithstandtheextremeforcesonthebowls.

HPM15000 Mill Service Kit OrenPartNumber:ORA0310

TheORA310HPM1500 Service Kits consist of the highwear items in thisHerzogpulverisingmill.Therearetwovariationsofkits:

KitA 3monthlyservice

KitB 6monthlyservice–thiscomprehensivekitincludestheitemsinkitA.Partslistingbelow:

TopFlapSeals1m ORA310-001TopGripperCupRingSeal ORA310-002ShockAbsorber+Button ORA310-003Feedhose ORA033-001OutletHose ORA033-002BottomValveSealKit(Herzogvalve) ORA039ATensionSprings(Qty8) ORA038BronzeSilencerKit ORA310-008RobotGripperSet ORA125RubberInsert(wiper) ORA310-010Extractionpipes32mm(1m+2Clamps30-40mm) ORA310-011FilterPads ORA310-013DischargeSeal ORA037OutletDischargeValveCombinationSeal ORA310-015OutletDischargeValveCompactSeal ORA310-016DustExtractionPipes40mm(3mt+2CLAMPS35-45) ORA310-017BottomValveSealKit(Herzogvalve)withshaft ORA039AirCleaningDiaphragms ORA310-019LoadCell,PT1000,5kg ORA310-021

Mill Bowl OrenPartNumberORA032

TheORA023Mill Bowl is offered as a direct replacement for the Herzogunit. The assembly is suppliedwith new bowl, new pucks, new lid, valvestem,valveseat,valvehead,andbottomvalve.

Fusion Robot Finger Set OrenPartNumber:ORA120

Robotfingerssoldasasetofthree.TheprecisionoftheseCNCmachinedcomponentsmeansthatlittleornoadjustmentisrequiredonreplacement.

Mill Robot Grippers OrenPartNumber:ORA125

Typicallyusedinmillcirclesforhandlingofcups,thesegrippershavebeenmodifiedforincreasedgripattherear.Thisreducesthenumberofbreakdownsbyminimisinginadvertenttiltingofthecup.

Automated Vial Tray Magazine (Super Larry)

OrenPartNumber:ORA1000

The Oren Automated Vial Tray Magazine is an on-going product developmentproject.Design,simulationandspecificationiscompleteforthemechanism,andsoftwareintegrationhasbeensuccessfullytested.