Lab Specifications 2 Wheeler - National Skill Development ... · 63 2 Wheeler Washing Machine 1 Nos 50,000 50,000 Multi Branded Total 8,56,191 *Price is indicative for the major brands,

Automotive – 2 Wheeler Repair

Lab Specifications

An initiative of Ministry of Skill Development & Entrepreneurship, Govt. of India

and National Skill Development Corporation

02LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR

03

Shri Narendra ModiHonourable Prime Minister

If we have to promote the

development of our country

then our mission has to be

‘skill development’ and

‘skilled India’.

LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR

04

OVERVIEW

The lab standardization guidelines envisions to standardize the lab infrastructure for automotive – 2 wheeler

repair across sectors. The document intends to ensure industry linked training with state-of-art infrastructure.


05

1. Description of Lab

2. List of Tools & Equipment - Automotive – 2 Wheeler Repair

3. 3D Representation of Automotive – 2 Wheeler Repair

4. Illustrative Architectural Layout of Lab

5. Illustrative Pricing of Tools & Equipment

6. Safety Instructions

SECTOR

AUTOMOTIVE – 2 WHEELER REPAIR


06

DESCRIPTION OF LAB

Lab Specifications for the Listed Sectors / Job Roles

1

Proposed Batch Size

1. Automotive Service

2. Technician 2 Wheeler

25

1:5Machine - ManRatio


LIST OF TOOLS & EQUIPMENT - AUTOMOTIVE – 2 WHEELER REPAIR

2

07

S. No. Equipment Name Qty Unit Type

Set (19 Sockets + 1 Socket Spanners 6-32 mm with T Bar and Ratchet 5 5 Accessories)

2 Lever Type Grease Gun 2 Nos

3 Chisel - Drop Forge 16 x 22 x 20 15 Nos

4 Oil Can - Wesco Type 4 Nos

5 Centre Punches 15 Nos

6 Circlip Plier External & Contracting 6” & 7" (5 each) 10 Nos

7 Hammer Ball Pin 15 Nos

8 Single Arm Torque Wrench Covering 1-7 mKg 1 Nos



11 Cross Wheel Spanner (17 x 18-19 x 21 mm) 5 Nos

12 Bench Vice (100 mm x 4") 2 Nos

13 Double Ended Spanner Set 6-32 mm Sets 5 Nos

14 Vernier Callipers 4 Nos

15 Micrometre (Size: 0 to 25 mm) 4 Nos

16 Digital Multimeter with Various Lead Sets 2 Nos

17 Ring Spanner Set 6-32 mm Sets 2 Nos

18 Allen keys 4-12 mm in Steps of 2 mm Sets 5 Nos

19 Hacksaw (300 mm) with Blade 10 Nos

20 Tyre Pressure Gauge 2 Nos

21 Steel Rule 15 Nos

22 Tape Measure 15 Nos

23 Depth Gauge 2 Nos

24 Hydro Meter 2 Nos


2

08

25 Tyre Pressure Gauge 2 Nos

26 Plastic Hammer 5 Nos

27 Filter Adjustable Remover 1 Nos

28 Spark Plug Sockets 67mm Drive Size 16/21 mm 2 Nos

29 Magnetic Pickup Tool (Bar) 2 Nos

30 Feeler Gauge 20 Blades Metric 5 Nos

31 Wire Brush 5 Nos

32 Drift 2 Nos

33 Spark Plug Spanner 12, 14, 17 mm Sets 5 Nos

34 File Different Shapes and Size of 15 cm 5 Nos

35 Air Compressor and Hoses 1 Nos

36 Tyre Inflator 1 Nos

37 Battery Charger 1 Nos

38 Universal Battery Tester and Probe 2 Nos

39 Inspection Lamp with Guard 5 Nos

40 Drain Pans / Engine Tray 12” x 18”, 18” x 24” 6 Nos

41 Screw Extractor Set 2 Set (5 Pc) 2 42 Compression Gauge Minimum up to 20 kg/cm for Petrol 1 Nos

43 Wheel Chocks 6 Nos

44 Measuring Can 2 Nos

45 Tappet Adjuster 1 Nos

46 Engine Valve Removing Tool (Clamp) 2 Nos

47 Neon Timing Light 3 Nos

48 Battery & Charging System Tester 1 Nos

49 Hydrometer 2 Nos


LIST OF TOOLS & EQUIPMENT - AUTOMOTIVE – 2 WHEELER REPAIR S. No. Equipment Name Qty Unit Type

2

09

50 2W Lift Hydraulic Type 4 Nos

51 Clutch Puller for Available Vehicles 1 Nos

52 Brake Bleeder, Pressure or Vacuum 1 Nos

53 Spark Plug Cleaning and Testing Machine 1 Nos

54 Tyre Changer (Trufit) 1 Nos

55 Head Light Focusing 1 Nos

56 Pneumatic Tools 1 Set

57 Fire Extinguisher 2 Nos

58 Safety Kits 15 Nos

59 Work Bench (6 x 2 x 2) 2 Nos

59 Work Table 3 Nos

60 Two Wheeler 3 Nos

Aggregate Two Wheeler (Cut Section of Engine with

61 Transmission System Mounted on Stand, Components 2 Nos

of all Systems)

62 2 Wheeler Washing Lift 1 Nos

63 2 Wheeler Washing Machine 1 Nos


LIST OF TOOLS & EQUIPMENT - AUTOMOTIVE – 2 WHEELER REPAIR S. No. Equipment Name Qty Unit Type

3D REPRESENTATION OF AUTOMOTIVE – 2 WHEELER REPAIR

3

10

List of Equipment

Industrial Pump Industrial Motor Blower

Drilling Machine Work Benches Tools Display Area

Trainer Observation Table Classroom for Theory Power Supply Panel

Storage for Hand Tools and Accessories Bins


11

ILLUSTRATIVE ARCHITECTURAL LAYOUT OF LAB4

Automotive – 2 Wheeler Repair


5

12

Set (19 Sockets Taparia, Venus or 1 Socket spanners 6-32 mm with T Bar and Ratchet 5 4,000 20,000 + 5 Accessories) Equivalent

2 Lever Type Grease Gun 2 Nos 340 680 Non Branded

3 Chisel- Drop Forge 16 x 22 x 20 15 Nos 140 2,100 Non Branded

4 Oil Can - Wesco Type 4 Nos 110 440 Non Branded

5 Centre Punches 15 Nos 70 1,050 Non Branded

6 Circlip Plier External & Contracting 6” & 7" (5 Each) 10 Nos 1,798 17,980 Multi Branded

7 Hammer Ball Pin 15 Nos 171 2,565 Non Branded

Taparia, Venus or 8 Single Arm Torque Wrench Covering 1-7 mKg 1 Nos 3,700 3,700 Equivalent



Taparia, Venus or 11 Cross Wheel Spanner (17 x 18-19 x 21 mm) 5 Nos 320 1,600 Equivalent

12 Bench Vice (100 mm x 4") 2 Nos 3,000 6,000 Multi Branded

Taparia, Venus or 13 Double Ended Spanner Set 6-32 mm Sets 5 Nos 1,500 7,500 Equivalent

Mitutoyo or 14 Vernier Callipers 4 Nos 225 900 Equivalent

Mitutoyo or 15 Micrometre (Size: 0 to 25 mm) 4 Nos 800 3,200 Equivalent

16 Digital Multimeter with Various Lead Sets 2 Nos 475 950 Multi Branded

ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT


S.No Equipment Name Qty Unit Type Unit Price* Amount Brands**(INR) (INR)

*Price is indicative for the major brands, similar tools/equipment may be used

**Brands are illustrative, other brands with same specifications may be used

13

Taparia, Venus or 17 Ring Spanner Set 6-32 mm Sets 2 Nos 1,500 3,000 Equivalent

Taparia, Venus or 18 Allen Keys 4 -12mm in Steps of 2 mm Sets 5 Nos 1,200 6,000 Equivalent

19 Hacksaw (300mm) with Blade 10 Nos 300 3,000 Non Branded

20 Tyre Pressure Gauge 2 Nos 210 420 Multi Branded

21 Steel Rule 15 Nos 75 1,125 Non Branded

22 Tape Measure 15 Nos 75 1,125 Multi Branded

23 Depth Gauge 2 Nos 180 360 Multi Branded

24 Hydro Meter 2 Nos 200 400 Multi Branded

25 Tyre Pressure Gauge 2 Nos 210 420 Multi Branded

26 Plastic Hammer 5 Nos 326 1,630 Multi Branded

27 Filter Adjustable Remover 1 Nos 390 390 Multi Branded

28 Spark Plug Sockets 67 mm Drive Size 16/21 mm 2 Nos 270 540 Multi Branded

29 Magnetic Pickup Tool (Bar) 2 Nos 545 1,090 Multi Branded

30 Feeler Gauge 20 Blades Metric 5 Nos 385 1,925 Multi Branded

31 Wire Brush 5 Nos 120 600 Non Branded

32 Drift 2 Nos - Multi Branded

33 Spark Plug Spanner 12, 14, 17 mm Sets 5 Nos 350 1,750 Multi Branded

34 File Different Shapes and Size of 15cm 5 Nos 500 2,500 Multi Branded

5 ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT





14

35 Air Compressor and Hoses 1 Nos 1,50,000 1,50,000 Multi Branded

36 Tyre Inflator 1 Nos 18,000 18,000 Multi Branded

37 Battery Charger 1 Nos 3,825 3,825 Multi Branded

38 Universal Battery Tester and Probe 2 Nos 899 1,798 Multi Branded

39 Inspection Lamp with Guard 5 Nos 300 1,500 Multi Branded

40 Drain Pans / Engine Tray 12” x 18”, 18” x 24” 6 Nos 1,000 6,000 Multi Branded

41 Screw Extractor Set 2 Set (5 Pc) 394 788 Multi Branded

2 42 Compression Gauge Minimum up to 20 kg/cm for Petrol 1 Nos - Multi Branded

43 Wheel Chocks 6 Nos 445 2,670 Multi Branded

44 Measuring Can 2 Nos 450 900 Multi Branded

45 Tappet Adjuster 1 Nos 2,500 2,500 Multi Branded

46 Engine Valve Removing Tool (Clamp) 2 Nos 1,500 3,000 Multi Branded

47 Neon Timing Light 3 Nos 4,200 12,600 Multi Branded

48 Battery & Charging System Tester 1 Nos 13,500 13,500 Multi Branded

49 Hydrometer 2 Nos 1,700 3,400 Multi Branded

50 2w Lift Hydraulic Type 4 Nos 25,000 1,00,000 Multi Branded

51 Clutch Puller for Available Vehicles 1 Nos - Multi Branded

52 Brake Bleeder, Pressure or Vacuum 1 Nos 28,950 28,950 Multi Branded

53 Spark Plug Cleaning and Testing Machine 1 Nos 17,000 17,000 Multi Branded






15




54 Tyre Changer (Trufit) 1 Nos 1,08,000 1,08,000 Multi Branded

55 Head Light Focusing 1 Nos 34,950 34,950 Multi Branded

56 Pneumatic Tools 1 Set 35,320 35,320 Multi Branded

57 Fire Extinguisher 2 Nos 3,000 6,000 Multi Branded

58 Safety Kits 15 Nos 350 5,250 Multi Branded

59 Work Bench (6 x 2 x 2) 2 Nos 7,500 15,000 Multi Branded

59 Work Table 3 Nos 7,500 22,500 Multi Branded

60 Two Wheeler 3 Nos 18,000 54,000 Multi Branded

Aggregate two Wheeler (Cut Section of Engine with 61 2 Nos 15,000 30,000 Multi Branded Transmission System Mounted on Stand, Components

of all Systems)

62 2 Wheeler Washing Lift 1 Nos 25,000 25,000 Multi Branded

63 2 Wheeler Washing Machine 1 Nos 50,000 50,000 Multi Branded

Total 8,56,191



SAFETY INSTRUCTIONS6

16

Given below Safety Instruction posters should be placed at appropriate places in the lab. The posters should

be digitally printed and pasted on sun board.

Power Tools Precaution CAUTION

SLIPPERY

FLOOR

When in Fire Situation, Please Remember PASS

PULL... the pin. Some extinguishers may require

releasing of a lock latch, pressing a

puncture lever or other motion

AIM... low, pointing the extinguisher nozzle

(or it's horn or hose) towards the base of the fire

SQUEEZE... the handle. This releases the

extinguishing agent

SWEEP... from side to side at the base of the fire

until it appears to be out. Watch the fire area in

case fire breaks out again and repeat use of

extinguisher, if necessary


17

SAFETY INSTRUCTIONS6

Electrical Hazards - Follow the Listed Precautions to Avoid Electric Shock

Electrical Safety

• Use dry gloves

• Wear rubber soled shoes

• Protect yourself from surfaces that conduct electricity

• Keep insulation on all equipment

• Components must be dry and in good condition

• Do not do wiring with bare hands, wet gloves or while standing on wet or

ungrounded surfaces

• Do not work in wet work areas or cramped up work spaces

• Do not leave naked or loose wires in the lab

Electrical exposure may lead to falls, fractures and other accidents. A small shock

can cause brain damage while death can occur from large shocks.

ELECTRICAL HAZARDS


18

Shri Rajiv Pratap RudyMinister of State (I/C) for

Skill Development & Entrepreneurship

Govt. of India

We are a youthful nation.

Our youth is our

strength. The world and

India need a skilled

workforce and we are

committed to achieve this

mission.


19LAB SPECIFICATIONS AUTOMOTIVE – 2 WHEELER REPAIR

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Documents

Lab Specifications 2 Wheeler - National Skill Development ... · 63 2 Wheeler Washing Machine 1 Nos 50,000 50,000 Multi Branded Total 8,56,191 *Price is indicative for the major brands,