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LAB #10

LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

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Page 1: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

LAB #10

Page 2: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Governor Control Arm

• Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Page 3: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Spring

• Install the spring from the control lever.

Page 4: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Muffler Heat Shield

• Replace the cardboard heat shield. This will go on the opposite side of the control arm.

Page 5: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Muffler

• Install the muffler. Make sure it is on the correct way.

Page 6: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#
Page 7: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Muffler Heat Shield

• Install the muffler heat shield.• Using a 10mm socket insert the two nuts that

hold on the muffler heat shield.• Torque to 100 “#

Page 8: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Dip Stick

• Install dip stick• Using a 10mm socket install the bolt that holds the

oil dipstick.• Torque to 80 “#

Page 9: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Gas Tank Bracket

• Using a 10mm socket install the bracket that holds the gas tank.

• Torque to 80”#

Page 10: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

• Install the fuel line to the gas tank, before installing the gas tank.

• Reinstall the hose clamp.

Page 11: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Gas Tank Installation

• Put gas tank on then install the shoulder bolts.• Using a 10mm combination wrench carefully install

the three shoulder bolts to the engine block. • Notice that the gold bolt is connecting the armature.

Do not tighten the gold bolt at this point. You will need to set the armature gap first.

Page 12: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Setting Armature Gap

• Insert the feeler gauge between the flywheel and the armature. Snug the armature up to the feeler gauge then tighten the armature bolt, repeat for the gold bolt.

• We will not be able to torque this, since we do not have a 10mm deep well socket.

Page 13: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Armature Cont.

• Connect the white wire to the underside of the armature.

Page 14: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Gas Tank & Bracket

• Using a 10mm socket install the two screws holding on the gas tank.

• Torque to 80”#

Page 15: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#
Page 16: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Carb Installation

• Install spacer.• Install large heat shield.

Page 17: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Carb Installation

• Install large heat shield.

Page 18: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Installing Carb.

• Install the carb on the bolts. Reconnect the skinny spring first being careful not to stretch it, then attach the larger rod.

Page 19: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Installing Carb. Cont.

• Attach the gas hose to the connector on the side of the carb.

Page 20: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Carb. Installation Cont.

• Reconnect the skinny spring first being careful not to stretch it.

Page 21: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Carb. Installation Cont.

• Install the larger heaver gauge wire, being careful not to bend it.

Page 22: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Now carefully work the linkage spring in its hole on the carburetor throttle lever. Be careful not to stretch the spring! Gently attach the carb on its mount. Remove heat spacer from between the carb & the engine block.

Page 23: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Hose Clamp

• Use pliers to move the clamp on the fuel line next to the carb.

Page 24: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Filter Back Plate

• Install the hose to the breather cover plate. Attach hose from the carb to the left side of the filter back plate.

Page 25: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

• Insert the air breather hose on the right hand side.

Page 26: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Filter Back Plate Cont.

• Hook up the small hose to the primer on the filter back plate.

Page 27: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Air Filter Backing Plate

• With a 10mm socket insert the one bolt on the right side and the two nuts on the left side. Torque to 80”#

BoltNuts

Page 28: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Air Filter

• Install the air filter.

Page 29: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Air Filter Cover

• Install the air filter cover.

Page 30: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

• Remove gas cap.• Install the spacers and the blower housing.• Install the gas cap.

Page 31: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Recoil

• Carefully insert the recoil, notice the position the handle is in, so you put it back on in the correct position.

• Torque to 80”#

Page 32: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#
Page 33: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Blower Housing Cont.

• With an 8mm socket insert two bolts on the opposite end of the engine that the recoil is on.

• Torque to 80”#

Page 34: LAB #10. Governor Control Arm Using a 10mm socket install the two bolts that hold the governor control arm. Finger tighten then torque to 100 “#

Remove Cover• Using a #10 star tip and a bit driver, install the

four screws to attach the recoil cover.