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    MECH 313 EngineeringDrawing & Design

    Lecture 10 PART 1

    1

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    Outline

    2

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    Threaded fasteners are the most common and most used

    parts in assemblies

    Parts with counterbores, spotfaces are a direct result of

    designers using these fasteners

    In this lecture, the emphasis will be on how the threaded

    fasteners are going to be represented in engineering drawing

    Types of threaded fasteners available, and related

    components that will be used in an assembly will be looked at

    Fastening devices are important in construction of

    manufacturing products, machines and many other devices

    Overview

    3

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    Simplified Thread Representation Permanent Fasteners

    Rivets and Welds

    Removable Fasteners

    Bolts, screws, studs, pins, keys

    Due to requirements like industrial progress and need for

    automated assembly tools, fasteners became standardized

    over time

    A favorite cost-reducing method, standardization, not only

    cuts the cost of parts but reduces paperwork and simplifies

    inventory and quality control.

    4

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    A screw thread is a ridge of uniform section in the form of a helix on

    the external or internal surface of a cylinder (Fig. 10-1-2).

    The lead L is the distance the threaded part would move parallel to

    the axis during one complete rotation in relation to a fixed mating part

    (the distance a screw would enter a threaded hole in one turn).

    Simplified Thread RepresentationScrew Threads

    5

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    Simplified Thread RepresentationScrew Threads

    0

    1

    2

    3

    4

    57 6

    01234

    5

    76

    8

    6

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    The helix of a square thread is shown inFig. 10-1-3.

    Lead screw on a lathe, (mainly used to

    transmit motion or power

    Simplified Thread RepresentationScrew Threads

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    The pitch of a thread P is the distance from a point on the thread formto the corresponding point on the next form, measured parallel to the

    axis (Fig. 10-1-4).

    Simplified Thread RepresentationScrew Threads

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    Shows some common thread forms

    ISO Metric is the most common of all

    Inch & Metric have same proportion

    Thread Forms

    Simplified Thread Representation

    Knuckle thread is rolled or cast

    (used in light bulbs and sockets)

    Square and Acme threads are

    used for transmitting power

    Buttress thread takes pressure on

    one side ( to the axis) 9

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    In Engineering drawing true representation

    of threads are seldom done

    There are three types of conventions to

    represent threads

    Simplified representation is used, if it gives

    all the necessary information

    Detailed representation is done while

    dimensioning enlarged views, layouts

    Schematic is the same as detailed but easy

    to draw in case of manual drafting

    Thread Representation

    Simplified Thread Representation

    10

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    If it is not stated in the drawing, it is

    always assumed to be right handthread

    A bolt threaded into a tapered hole

    should be turned clockwise

    Right and Left Hand Threads

    Simplified Thread Representation

    Some special cases (where the

    torque may loosen the fastener) may

    require Left hand threads

    If Left hand threads are necessary it

    is indicated in the drawing by the

    letters LH after the thread

    designation 11

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    If it is not stated in the drawing, it is always

    assumed to be single thread

    Single thread has a single ridge in the form of

    helix and lead is equal to the pitch

    Double thread has 2 ridges in the form of 2

    helices starting 180apart and the lead is equalto twice the pitch

    Triple thread has 3 ridges in the form of 3 helices

    starting 120apart and the lead is equal to three

    times of the pitch

    Multiple threads are required when small rotation

    must gives faster movement (Example

    mechanism for opening and closing

    windows

    Single and Multiple Threads

    Simplified Thread Representation

    12

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    Single and Multiple Threads

    Simplified Thread Representation

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    Thread crests, except in hidden

    views, are represented by a thickoutline and the thread roots by a

    thin broken line (Fig. 10-1-10).

    Simplified Thread Representation

    Simplified Thread Representation

    American Standard thread convention

    ISO Standard thread convention

    14

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    Inch Threads

    Simplified Thread Representation

    In North America still design is based on

    inch threads

    Here the pitch is equal to the 1/No of

    Threads per inch

    Based on the No of threads per inch for a

    set of diameters coarse threaded series or

    fine threaded series are available

    Thread Class Thread class basically differs in allowance and tolerance in size in

    each class

    For external threads the classes are 1A, 2A, and 3A

    For internal threads the classes are 1B, 2B, and 3B

    Each class have specific characteristic and used in different situations15

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    Thread Class

    Simplified Thread Representation

    Classes 1A and 1B

    These classes produce the loosest fit, that is, the greatest amount ofplay (free motion) in assembly. Such as for stove bolts and other

    rough bolts and nuts.

    Classes 2A and 2B

    These classes are designed for the ordinary good grade of

    commercial products, such as machine screws and fasteners, and for

    most interchangeable parts.

    Classes 3A and 3B

    These classes are intended for exceptionally high-grade commercial

    products, where a particularly close or snug fit is essential and the

    high cost of precision tools and machines is warranted.

    16

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    Thread Designation

    Simplified Thread Representation

    In drawing it is designated in the following order; with 3-4 decimal places -

    no of TPI form and series class of fit (number 1,2, or 3 and letter a,or b)

    17

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    Metric Threads

    Simplified Thread Representation

    Based on the diameter-pitch combination metric threads are

    grouped into coarse thread and fine thread seriesCoarse-Thread Series

    This series is intended for use in general engineering work and

    commercial applications.

    Fine-Thread Series

    For general used when thread finer than coarse thread is

    desirable.

    In comparison with a coarse-thread screw, the fine-thread screw

    is stronger in both tensile and torsional strength and is less likely

    to loosen under vibration.

    18

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    Thread Grades and Classes

    Simplified Thread Representation

    A fit of a screw is the amount of clearance when internal and external

    threads are assembled

    The number of the tolerance grades reflects the size of the tolerance.

    For example, grade 4 tolerances are smaller than grade 6 tolerances,

    and grade 8 tolerances are larger than grade 6 tolerances.

    Grade 6 tolerances should be used for medium-quality length-of-

    engagement applications.

    The tolerance grades below grade 6 are intended for applicationsinvolving fine quality and/or short lengths of engagement.

    Tolerance grades above grade 6 are intended for coarse quality

    and/or long lengths of engagement.

    19

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    Simplified Thread Representation

    In addition to the tolerance grade, a positional tolerance is

    required This controls the MMC limits of the pitch and crest diameters of

    the internal and external threads

    For external threads:

    Tolerance position e (large allowance)

    Tolerance position g (small allowance)

    Tolerance position h (no allowance)

    For internal threads:

    Tolerance position G (small allowance)

    Tolerance position H (no allowance)

    Thread Grades and Classes

    20

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    Simplified Thread Representation

    ISO metric threads are defined in the

    drawing by nominal size and pitch, bothexpress in millimeter

    For example, a 10-mm diameter, 1.25-pitch,

    fine-thread series is expressed as M10 X

    1.25.

    A 10-mm diameter, 1.5 pitch, coarse-thread

    series is expressed as M10; the pitch is not

    shown unless the length of thread is

    required.

    If the latter thread were 25 mm long and this

    information was required on the drawing,

    the thread callout would be M10 X 1.5 X 25.

    ISO Metric Screw Thread Designation

    21

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    Simplified Thread Representation

    ISO Metric Screw Thread Designation

    A complete designation for an ISO metric

    screw thread comprises, in addition to thebasic designation, an identification for the

    tolerance class.

    The tolerance class designation is

    separated from the basic designation by adash and includes the symbol for the pitch

    diameter tolerance followed immediately by

    the symbol for crest diameter tolerance.

    Each of these symbols consists of a

    numeral indicating the grade tolerance

    followed by a letter representing the

    tolerance position (uppercase - internal

    threads and lower case - external threads) 22

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    Simplified Thread Representation

    For external threads, the length of thread may be

    given as a dimension on the drawing. The length given is to be the minimum length of

    full thread.

    For threaded holes that go all the way through

    the part, the term THRU is sometimes added to

    the note.

    If no depth is given, the hole is assumed to go all

    the way through.

    For threaded holes that do not go all the way

    through, the depth is given in the note, for

    example, MI2 X 1.75 X 20 DEEP. The depth

    given is the minimum depth of full thread.

    ISO Metric Screw Thread Designation

    23

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    Simplified Thread Representation

    The chamfer or the undercut sizes

    need not be shown in the drawing.

    ISO Metric Screw Thread Designation

    A comparison of metric and

    inch thread sizes is given.

    24

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    Simplified Thread Representation

    Pipe Threads

    Pipe is universally used in inch

    size.

    Nominal diameter and wall

    thickness is given

    While calling for size of the

    thread note is used that is

    similar to screw threads

    When calling a pipe for a thread

    on a metric drawing the

    abbreviation IN follows the pipe

    size

    25

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    Simplified Thread Representation

    Pipe Threads

    Example 1

    4 x 8NPT

    Example 2

    4 x 8NPS

    Where 4 = nominal diameter of pipe, in inches

    8 = number of threads per inchN = American StandardP = PipeS = Straight pipe threadT = Taper pipe thread

    26

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    Detailed Thread Representation

    Detailed Thread Representation

    Close approximation of how

    thread looks in real

    The form is simplified by helices

    as straight lines and truncated

    or rounded crests as Vs

    Detailed Representation of V

    Threads

    The threads are represented by

    sharp Vs

    The pitch is generally

    approximated and not drawn to

    scale

    27

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    Detailed Representation of V Thread

    Step 1

    Establish the pitch and half pitch, add crest lines

    Step 2

    Locate the root dia and add the V profile (60)

    Step 3

    Add one side of remaining Vs, and then the

    other side, to complete thread profile

    Detailed Thread Representation

    Step 4

    Complete the root lines

    and the detailed

    representation is done

    Fig 10-2-1 Detailed Representation of Threads 28

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    Detailed Thread Representation

    Major

    P/2

    P

    60

    Root

    29

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    Detailed Representation of Square Threads

    Detailed Thread Representation

    Note that the depth of the square thread

    is one half of the pitch (P/2)

    Step 1 - Establish spaces equal to P /2

    along the diameter and add construction

    lines to locate the depth (root dia.) of

    thread

    Step 2 - Add the crest lines

    Step 3 - Add the root lines, as shown

    Step 4 - Internal square thread is shownin section.

    Note the reverse direction of the crest

    and root lines.

    Fig 10-2-2 Detailed Representation of square Threads30

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    Fig 10-2-2 Detailed Representation of Acme Threads

    Detailed Representation of Acme Threads

    Detailed Thread Representation

    Note that the depth of the acme thread

    is one half of the pitch (P/2)

    Step 1 Locate root dia and outside dia

    Step 2 Locate the Pitch dia midway

    between the two

    Step 3 locate P/2 spaces on the pitchdia and draw root and crest lines, as

    shown (F shows enlarged view)

    Step 4 Sectional views of an internal

    acme thread is shown. It is optional toshow root and crest lines beyond cutting

    plane

    Note the reverse direction of the crest

    and root lines. 31

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    Threaded Assemblies

    Detailed Thread Representation

    It is often desirable to show

    threaded assembly drawings indetailed form, that is, in

    presentation or catalog

    drawings

    Hidden lines are omitted to

    improve clarity of these

    drawings

    One type of thread

    representation is used in one

    drawing

    If required, all three methods

    can be used in one drawing 32

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    Schematic Thread Representation

    Detailed Thread Representation

    The root and crest lines are

    perpendicular to the axis of the

    thread

    The spacing between the root

    and crest lines are drawn to

    convenient size

    33

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    Fastener Selection

    Common Threaded Fasteners

    Fastener selection is done at

    design stage keeping in the

    interests of designer, production,

    and purchase personnel.

    Designer optimum performance

    Production Ease of assembly

    Purchase minimize initial and stocking

    cost

    It is important to determine the objectives and functions of the fastener

    This can be done in consultation with fastener suppliers

    The key things are the load that the screw should withstand and the type of

    load (tension, shear, impact shock or vibration)

    Once this is determined, then the size, strength, head shape and thread

    type can be selected 34

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    Fastener Definitions

    Common Threaded Fasteners

    Machine Screws

    Machine screws have either fine or

    coarse threads and are available in avariety of heads. They may be used in

    tapped holes as shown, or with nuts

    Cap Screws

    A cap screw is threaded fastener that

    joins two or more parts by passing

    through a clearance hole in one part and

    screwing into a tapped hole in the other

    A cap screw is tightened or released by

    torquing the head. Cap screw sizes start

    at .25 in. (6 mm) in diameter and are

    available in five basic types of head. 35

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    Fastener Definitions

    Common Threaded Fasteners

    Captive Screws

    Captive screws remain attached to the panel or parent material

    even when the mating part is disengaged.

    They are used to meet military requirements, to prevent

    screws from being lost, to speed assembly and

    disassembly operations, and to prevent damage

    from loose screws falling into moving parts or electrical circuits.

    Bolts

    A bolt is a threaded fastener that passes through clearance

    holes in assembled parts and threads into a nut

    Studs

    Studs are shafts threaded at both ends, and they are used in

    assemblies. The exposed end is threaded over with a nut36