Kyocera Laser Printer ECOSYS FS-2100D, FS-2100DN, FS-4100DN, FS-4200DN, FS-4300DN Parts & Service Manual

ECOSECOSECOSECOSECOSSERVICEMANUAL

Published in October 20122LVSM061

Rev.1

YS FS-4300DNYS FS-4200DNYS FS-4100DNYS FS-2100DNYS FS-2100D

CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for proper disposal.

IL Y A UN RISQUE DDE TYPE INCORRECINSTRUCTIONS DON

Il peut tre illgal de jefonctionnaires municipet une mise au rebut a

Notation of productsFor the purpose of thi

ECOSYS FS-4300DN : 60ECOSYS FS-4200DN : 50ECOSYS FS-4100DN : 45ECOSYS FS-2100DN : 40ECOSYS FS-2100D : 40ATTENTION

EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE T. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES NEES.

ter les batteries dans des eaux dgout municipales. Vrifiez avec les aux de votre rgion pour les dtails concernant des dchets solides pproprie.

in the manuals service manual, products are identified by print speed at A4.

ppm model ppm model ppm model ppm model (with Network) ppm model (without Network)

Revision history

Revision Date pages Revised contents

1 11 October 2012 CONTENTS Correction of Page 1-3-1 (3) Printing an event log : 1-3-15 to 1-3-16 Installation guide : SSD(HD-6)

1-1-2 Change of Specification Output tray capacity / Faceup : 100 sheets to 250 sheets

1-1-3 Change of Description Expanded HDD (SSD) to SSD (HD-6).

1-1-8, 9 Correction of Figure 1-1-6

The position of No.11 was corrected.

1-2-4 Correction of Figure 1-2-6 The container label was changed.

1-2-6 Correction of Figure 1-2-9

1-2-7 Correction of Figure 1-2-13

1-2-8 Correction of Figure 1-2-14 and Figure 1-2-15

1-2-10 Change of Procedures Procedures 1 and 2 were replaced.

1-3-4, 9 Addition of Description (83) Full page printing mode was added.

1-3-10 Addition of Description "OP Network Status" was added.

1-3-11 Addition of Description "Test Page" was added.

1-4-19 Addition of Description The check of TRA31was added.

1-4-24, 30 Addition of Description "(15)Carrier leaking occurs." was added.

1-5-9, 10 Change of Procedures Procedures of "(3) Detaching and refitting the MP paper feed pulley" was changed.

1-5-31 Correction of Figure 1-5-52 Developer fan motor (Rating label) : outside to inside

http://www.justmanuals.comhttp://www.justmanuals.com

This page is intentionally left blank.

Saf

This booklet provides satheir customers, their maare advised to read this described here before eety precautions

fety warnings and precautions for our service personnel to ensure the safety of chines as well as themselves during maintenance activities. Service personnel

booklet carefully to familiarize themselves with the warnings and precautions ngaging in maintenance activities.

http://www.justmanuals.com

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance with warni

CAUTION: Bodily injupliance wi

Symbols

The triangle ( ) symbol ishown inside the symbol.

General warnin

Warning of high

indicates a prohibited a

General prohib

indicates that action is

General action

Always ground ng messages using this symbol.

ry or damage to property may result from insufficient attention to or incorrect com-th warning messages using this symbol.

ndicates a warning including danger and caution. The specific point of attention is

g. Warning of risk of electric shock.

temperature.

ction. The specific prohibition is shown inside the symbol.

ited action. Disassembly prohibited.

required. The specific action required is shown inside the symbol.

required. Remove the power plug from the wall outlet.

the copier.

1. Installation Precautions

WARNING

Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current. .....................................................................................................

Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, light-ning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper authorities. ....................

CAUTION:

Do not place the copier o

Do not install the copier

Do not install the copier may cause fire. .............

Allow sufficient space aras possible. Insufficient

Always handle the mach

Always use anti-topplingthe copier to move unex

Avoid inhaling toner or dingested, drink a lot of wIf it gets into the eyes, rintion. ...............................

Advice customers that thinstruction handbook. .........................................................................................................................

n an infirm or angled surface: the copier may tip over, causing injury. .........

in a humid or dusty place. This may cause fire or electric shock. .................

near a radiator, heater, other heat source or near flammable material. This ......................................................................................................................

ound the copier to allow the ventilation grills to keep the machine as cool ventilation may cause heat buildup and poor copying performance. ............

ine by the correct locations when moving it. .................................................

and locking devices on copiers so equipped. Failure to do this may cause pectedly or topple, leading to injury. ..............................................................

eveloper excessively. Protect the eyes. If toner or developer is accidentally ater to dilute it in the stomach and obtain medical attention immediately. se immediately with copious amounts of water and obtain medical atten-

......................................................................................................................

ey must always follow the safety warnings and precautions in the copiers ......................................................................................................................


2. Precautions for Maintenance

WARNING

Always remove the power plug from the wall outlet before starting machine disassembly. ................

Always follow the procedures for maintenance described in the service manual and other related brochures. ..........................................................................................................................................

Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits. ........................................................................................................................

Always use parts having

Always use the thermostwhen replacing them. Usdent. .............................

When the service manuapart, always use the corr

Always check that the co

Check that the power cais dirty, clean it to remov

Never attempt to disassedamage eyesight. .........

Handle the charger sectshock if handled imprope

CAUTION

Wear safe clothing. If wesecured so they will not

Use utmost caution whe

Handle the fixing section

Check that the fixing uniabnormally high tempera the correct specifications. ............................................................................

at or thermal fuse specified in the service manual or other related brochure ing a piece of wire, for example, could lead to fire or other serious acci-

......................................................................................................................

l or other serious brochure specifies a distance or gap for installation of a ect scale and measure carefully. ..................................................................

pier is correctly connected to an outlet with a ground connection. ...............

ble covering is free of damage. Check that the power plug is dust-free. If it e the risk of fire or electric shock. .................................................................

mble the optical unit in machines using lasers. Leaking laser light may ......................................................................................................................

ions with care. They are charged to high potentials and may cause electric rly. ...............................................................................................................

aring loose clothing or accessories such as ties, make sure they are safely be caught in rotating sections. ......................................................................

n working on a powered machine. Keep away from chains and belts. ..........

with care to avoid burns as it can be extremely hot. ..................................

t thermistor, heat and press rollers are clean. Dirt on them can cause tures. ...........................................................................................................

Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................

Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself. ........................................................................................................

Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a cable cover or other appropriate item. ................................................................................................

Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........

Remove toner complete

Run wire harnesses care

After maintenance, alwaremoved, have been refitrapped wire and missing

Check that all the cautiohandbook are clean and

Handle greases and solv Use only a small amou Ventilate the room well Allow applied solvents switch on. Always wash hands aft

Never dispose of toner ofire in a furnace, etc. .....

Should smoke be seen cately. .............................

3. Miscellaneous

WARNING

Never attempt to heat thspecified refiner; it may g

Keep the machine awaymight occur. ..................ly from electronic components. .....................................................................

fully so that wires will not be trapped or damaged. ......................................

ys check that all the parts, screws, connectors and wires that were tted correctly. Special attention should be paid to any forgotten connector, screws. .......................................................................................................

n labels that should be present on the machine according to the instruction not peeling. Replace with new ones if necessary. .......................................

ents with care by following the instructions below: ......................................nt of solvent at a time, being careful not to spill. Wipe spills off completely. while using grease or solvents.to evaporate completely before refitting the covers or turning the power

erwards.

r toner bottles in fire. Toner may cause sparks when exposed directly to ......................................................................................................................

oming from the copier, remove the power plug from the wall outlet immedi-......................................................................................................................

e drum or expose it to any organic solvents such as alcohol, other than the enerate toxic gas. ........................................................................................

from flammable liquids, gases, and aerosols. A fire or an electric shock ......................................................................................................................


2LV/2L1/2L2/2MS/2MT-1

CONTENTS

1-1 Specifications1-1-1 Specifications ........................................................................................................................ 1-1-11-1-2 Parts names .......................................................................................................................... 1-1-4

(1) Machine (front side).......................................................................................................... 1-1-4(2) Machine (rear side)........................................................................................................... 1-1-6(3) Operation section ............................................................................................................. 1-1-7

1-1-3 Machine cross section ........................................................................................................... 1-1-8(1) 60/50/45 ppm model......................................................................................................... 1-1-8(2) 40 ppm model................................................................................................................... 1-1-9

1-2 Installation1-2-1 Installation e1-2-2 Unpacking a1-2-3 Install the ex1-2-4 Install the me1-2-5 Option comp

1-3 Maintenance M1-3-1 Service mod

(1) Executing(2) Descriptio(3) Printing a

1-4 Troubleshooting1-4-1 Paper misfee

(1) Paper mis(2) Paper mis

(2-1) PF (2-2) PF

1-4-2 Self-diagnos(1) Self-diagn(2) Self diagn

1-4-3 Image forma(1) No image(2) No image(3) Image is (4) The back(5) White stre(6) Black stre(7) Streaks a(8) Spots are(9) Image is

(10) Paper is w(11) Offset occ(12) Part of im(13) Fusing is (14) Image is (15) Carrier le

1-4-4 Electric prob1-4-5 Mechanical pnvironment......................................................................................................... 1-2-1nd installation..................................................................................................... 1-2-2pansion memory (option)................................................................................. 1-2-12mory card (SD card) (option).......................................................................... 1-2-13

osition.............................................................................................................. 1-2-14

odee......................................................................................................................... 1-3-1 a service mode ................................................................................................ 1-3-1n of service mode ............................................................................................. 1-3-2n event log.......................................................................................................1-3-16

d detection........................................................................................................ 1-4-1feed indication .................................................................................................. 1-4-1feed detection condition ................................................................................... 1-4-1

-320 (500 sheets Paper feeder)......................................................................... 1-4-1-315+ (Bulk Paper Feeder) ................................................................................ 1-4-2tic function ......................................................................................................... 1-4-8ostic function ....................................................................................................1-4-8ostic codes........................................................................................................ 1-4-8tion problems................................................................................................... 1-4-24 appears (entirely white).................................................................................. 1-4-25 appears (entirely black).................................................................................. 1-4-25too light. ........................................................................................................... 1-4-26ground is colored. ............................................................................................ 1-4-27aks are printed vertically................................................................................. 1-4-27aks are printed vertically. ................................................................................ 1-4-28re printed horizontally. ..................................................................................... 1-4-28 printed. ........................................................................................................... 1-4-28blurred.............................................................................................................. 1-4-29

rinkled. ........................................................................................................... 1-4-29urs. ................................................................................................................. 1-4-29age is missing. ................................................................................................ 1-4-29loose................................................................................................................ 1-4-30out of focus. .....................................................................................................1-4-30aking occurs.....................................................................................................1-4-30lems ................................................................................................................. 1-4-31roblems........................................................................................................... 1-4-35


2LV/2L1/2L2/2MS/2MT

1-5 Assembly and disassembly1-5-1 Precautions for assembly and disassembly........................................................................... 1-5-1

(1) Precautions....................................................................................................................... 1-5-1(2) Drum unit .......................................................................................................................... 1-5-1(3) Toner ................................................................................................................................ 1-5-1(4) How to tell a genuine Kyocera toner container................................................................. 1-5-2

1-5-2 Outer covers .......................................................................................................................... 1-5-3(1) Detaching and refitting the top cover................................................................................ 1-5-3(2) Detaching and refitting the inlet cover and slot cover....................................................... 1-5-3(3) Detaching and refitting the right upper cover.................................................................... 1-5-4(4) Detaching and refitting the right lower cover .................................................................... 1-5-4(5) Detaching and refitting the rear left cover......................................................................... 1-5-5(6) Detaching(7) Detaching(8) Detaching

1-5-3 Paper feed s(1) Detaching(2) Detaching(3) Detaching

1-5-4 Developer se(1) Detaching

1-5-5 Drum section(1) Detaching(2) Detaching

1-5-6 Transfer/sep(1) Detaching(2) Detaching

1-5-7 Optical sectio(1) Detaching

1-5-8 Fuser section(1) Detaching

1-5-9 ejection sect(1) Detaching

1-5-10 PWBs..........(1) Detaching(2) Detaching(3) Detaching(4) Detaching(5) Detaching(6) Detaching

1-5-11 Others.........(1) Detaching(2) Detaching(3) Detaching(4) Direction

1-6 Requirements o1-6-1 Upgrading th1-6-2 Remarks on

(1) Engine P and refitting the left upper cover...................................................................... 1-5-5 and refitting the left lower cover ...................................................................... 1-5-6 and refitting the rear cover .............................................................................. 1-5-6ection................................................................................................................. 1-5-8 and refitting the paper feed roller .................................................................... 1-5-8 and refitting the retard roller ............................................................................ 1-5-8 and refitting the MP paper feed pulley............................................................. 1-5-9ction................................................................................................................ 1-5-13 and refitting the developer unit ...................................................................... 1-5-13....................................................................................................................... 1-5-15 and refitting the drum unit.............................................................................. 1-5-15 and refitting the chager roller unit.................................................................. 1-5-15

aration section ................................................................................................. 1-5-16 and refitting the transfer roller assembly ....................................................... 1-5-16 and refitting the separation needle unit ......................................................... 1-5-17n ..................................................................................................................... 1-5-18 and refitting the laser scanner unit ................................................................ 1-5-18....................................................................................................................... 1-5-19 and refitting the fuser unit.............................................................................. 1-5-19

ion.................................................................................................................... 1-5-21 and refitting the ejection unit ......................................................................... 1-5-21

......................................................................................................................... 1-5-22 and refitting the main PWB............................................................................ 1-5-22 and refitting the engine PWB......................................................................... 1-5-22 and refitting the relay-L PWB ........................................................................ 1-5-24 and refitting the power source PWB.............................................................. 1-5-25 and refitting the high voltage PWB ................................................................ 1-5-26 and refitting the operation PWB .................................................................... 1-5-28

......................................................................................................................... 1-5-29 and refitting the main driving motor unit ........................................................ 1-5-29 and refitting the paper feed driving motor unit............................................... 1-5-30 and refitting the power source fan motor....................................................... 1-5-30of installing the principal fan motors ................................................................ 1-5-31

n PWB Replacemente firmware ......................................................................................................... 1-6-1PWB replacement ............................................................................................. 1-6-2WB ..................................................................................................................... 1-6-2

2LV/2L1/2L2/2MS/2MT-1

2-1 Mechanical Construction2-1-1 Paper feed/conveying section ............................................................................................... 2-1-1

(1) Cassette paper feed section............................................................................................. 2-1-1(2) MP tray paper feed section............................................................................................... 2-1-2(3) Conveying section ............................................................................................................ 2-1-3

2-1-2 Drum section ......................................................................................................................... 2-1-4(1) Charger roller unit............................................................................................................. 2-1-4(2) Cleaning unit..................................................................................................................... 2-1-5

2-1-3 Developer section.................................................................................................................. 2-1-62-1-4 Optical section ....................................................................................................................... 2-1-7

(1) Laser scanner section ...................................................................................................... 2-1-72-1-5 Transfer/Separation section .................................................................................................. 2-1-82-1-6 Fuser section2-1-7 Eject/Feedsh2-1-8 Duplex conv

2-2 Electrical Parts2-2-1 Electrical par

(1) PWBs.....(2) Switches (3) Motors....(4) Clutches

2-3 Operation of the2-3-1 Main PWB (M2-3-2 Engine PWB2-3-3 Power sourc2-3-4 Relay-L PWB2-3-5 High voltage

2-4 Appendixes2-4-1 Appendixes.

(1) Maintena(2) Repetitive(3) Firmware(4) Wiring dia(5) Wiring dia

Installation Guide500 shee2000 sheSSD (HDIEEE1284Network iWireless ......................................................................................................................... 2-1-9ift section ........................................................................................................ 2-1-11

eying section.................................................................................................... 2-1-13

Layoutts layout ............................................................................................................ 2-2-1........................................................................................................................... 2-2-1and sensors....................................................................................................... 2-2-3........................................................................................................................... 2-2-5and others.......................................................................................................... 2-2-7

PWBsPWB) ............................................................................................................... 2-3-1

(EPWB) ............................................................................................................ 2-3-6e PWB (PSPWB) ............................................................................................. 2-3-13 (R-LPWB)......................................................................................................2-3-15

PWB (HVPWB)............................................................................................... 2-3-18

........................................................................................................................... 2-4-1nce kits............................................................................................................... 2-4-1 defects gauge .................................................................................................. 2-4-2

environment commands ................................................................................... 2-4-3gram (60/50/45 ppm model) ........................................................................... 2-4-11gram (40ppm model) ...................................................................................... 2-4-13

ts paper feederets bulk paper feeder-6) Interface

nterfaceLAN interface


2LV/2L1/2L2/2MS/2MTThis page is intentionally left blank.

2LV/2L1/2L2/2MS/2MT

1-1 Specifications

1-1-1 Specifications

ItemSpecifications

60 ppm 50 ppm 45 ppm 40 ppm

Type Desktop

Printing method Electrophotography by semiconductor laser

Paperweight

Cassette 60 to 120 g/m2

MP tray 60 to 220 g/m2, 230 g/m2 (Postcard)

Papertype

Casset

MP tra

Papersize

Casset

MP tra

*1: 60/50

Printing speed(ppm)

Full speed

[SimpleA4/Lett

-/LegaB5RA5RA6R

[DuplexA4/Lett

-/LegaB5RA5R

Printing speed(ppm)

Half speed

[SimpleA4/Lett

-/LegaB5RA5RA6R

[DuplexA4/Lett

-/LegaB5RA5R1-1-1

te Plain, Recycled, Bond, Color (Colour), Preprinted, Letterhead, Prepunched, Rough, High quality, Custom 1 to 8

yPlain, Recycled, Bond, Color (Colour), Preprinted, Letterhead, Prepunched, Rough, High quality, Label, Transparency, Postcard, Vellum, Thick, Envelope, Custom 1 to 8

teLegal, Oficio II, Mexican Oficio, Letter, Executive, Statement, Folio, A4, B5(JIS), A5, B6 *1, A6 *1, Return postcard *1, B5(ISO), C5, DL *1, 16K, Custom

y

Legal, Oficio II, Mexican Oficio, Letter, Executive, Statement, Folio, A4, B5(JIS), A5, B6, A6, Return postcard, Postcard, B5(ISO), C5, Commercial #10, DL, Commercial #9, Monarch, Commercial #6-3/4, Youkei4, Youkei2, 16K, Custom

/45 ppm model only

x]erl

60/62- /50483232

50/52- /42402727

45/47- /38362323

40/42- /33332222

]erl

43/44- /253423

36/37- /212819

32/33- /162516

20/21- /16.516.511

x]erl

30/31- /25241616

25/26- /2120

13.513.5

22.5/23.5- /1918

11.511.5

20/21- /1716.51111

]erl

21.5/22- /12.5

1711.5

18/18.5- /10.5

149.5

16/16.5- /812.5

8

10/10.5- /88

5.5


2LV/2L1/2L2/2MS/2MT-1

Resolution Fine1200, Fast1200(KIR), 600dpi(KIR) , 300dpi

First print time(A4, feed from cassette)

9.0 s or less

Warm-up time

(22 C/71.6 F,

60% RH)

Power on/Off mode/

Sleep mode 25 s or less 20 s or less 15 s or less 15 s or less

Low power mode -

Paper capacity

Casset

MP tra

Output tray capacity

Facedow

Faceup

Photoconductor

Image write system

Charging system

Developer system

Transfer system

Separation system

Cleaning system

Charge erasing syste

Fusing system

CPU

Main memory

Operating system

InterfaceStandar

Option

Page description langu

Emulation

ItemSpecifications

60 ppm 50 ppm 45 ppm 40 ppm1-1-2

te 500 sheets (80g/m2)

y 100 sheets (80 g/m2)

n500 sheets (67g/m2) 250 sheets

(67g/m2)

250 sheets (67g/m2) -

a-Si drum (diameter 30 mm)

Semiconductor laser

Contact charger roller method

Mono component dry developing methodToner replenishing: Automatic from the toner container

Transfer roller method

Small diameter separation, dischager needle (DC bias)

Counter blade cleaning + cleaning roller

m Exposure by cleaning lamp (LED)

Heat and pressure fusing with the heat roller and the press rollerHeat source: halogen heaterAbnormally high temperature protection devices: thermostat

PowerPC465, ARM7/ARM9 PowerPC465 *1

256 MB / 1280 MB (Standard / Max) *2

Windows XP, Windows XP Professional, Windows Server 2003, Windows Server 2003 x64 Edition, Windows Vista x86 Edition, Windows Vista x64 Edition, Windows 7 x86 Edition, Windows 7 x64 Edition, Windows Server 2008, Windows Server 2008 x64 Edition, Apple Macintosh OS X

dUSB device interface connector: 1 (USB 2.0)USB host interface connector: 2 (USB 2.0)Network interface connector: 1 (10BASE-T/100BASE-TX/1000BASE-T) *3

eKUIO slot: 1

age PRESCRIBE

PCL6, KPDL3, XPS, Line printer, IBM Proprinter X24E, EPSON LQ-850

2LV/2L1/2L2/2MS/2MT-1

*1: 40 ppm (without Netwo*2: 40 ppm (without Netwo*3: 40 ppm (without Netwo*4: 60/50/45 ppm model o

NOTE: These specification

Operating environment

Temperature 10 to 32.5 C/50 to 90.5 F

Humidity 15 to 80% RH

Altitude 2,500 m/8,202 ft or less

Brightness 1,500 lux or less

Dimensions (W D H)380 416 320 mm / 14 15/16 16 3/8 12 1/4 380 416 285

14 15/16 16 3/8 11 1/4

Weight(with toner container

13.5kg/29.8lb

Space required (W D

Power source

120 V AC, 60220 - 240 V AC, 50/60

Options

ItemSpecifications

60 ppm 50 ppm 45 ppm 40 ppm1-1-3

rk) model ; rk) model ; 128 MB / 1152 MB (Standard / Max) rk) model ; Network interface connector : 0nly

s are subject to change without notice.

)14.6 kg / 32.2 lb

)

380 593 mm / 14 15/16 23 3/8 (using MP tray)

380 1138 mm / 14 15/16 44 13/16 (using 2000 sheets paper feeder + Faceup tray)

380 799 mm / 14 15/16 31 7/16 (using 2000 sheets paper feeder)

Hz Hz

more than 10.0 Amore than 6.0 A

500 sheets paper feeder, 2000 sheets bulk paper feeder, Faceup tray *4, SSD (HD-6), IEEE1284 Interface, Network interface, Wireless LAN interface, Expanded memory, SD card, Card Authentication Kit, IC card reader, Data Security Kit(E), USB keyboard, UG-33(Thin print)


2LV/2L1/2L2/2MS/2MT

1-1-2 Parts names

(1) Machine (front side)

3

11

8

1. Machi2. Power3. Casse4. Paper5. Paper6. Paper1-1-4

Figure 1-1-1

1

5

9

5

27

10

6

4

ne switchtte size label width guides length guide

7. USB memory slot8. Top cover9. Toner container

10. Lock lever (Toner container)11. Developer unit

2LV/2L1/2L2/2MS/2MT

21

18

1217

20

12. Opera13. MP (m14. MP m15. MP to16. MP Pa1-1-5

Figure 1-1-2

15

1413

19

16

16

tion panelulti purpose) tray

iddle trayp trayper width guides

17. MP paper feed roller18. Left cover19. Waste toner box20. Top tray (facedown)21. Eject roller


2LV/2L1/2L2/2MS/2MT

(2) Machine (rear side)

27

28

29

30

22. Rear c23. Faceu24. Tray a25. Faceu26. Paper27. Netwo28. USB in1-1-6

Figure 1-1-3

2526 22

24

23

overp roller *1ttachment plate *2p tray *2 stopper *2rk interface connector *3terface connector

29. USB port30. Power cord connector

*1: 60/50/45 ppm model only*2: 60/50/45 ppm model only (Option)*3: Except 40 ppm model (without Network)

2LV/2L1/2L2/2MS/2MT

(3) Operation section

RReadyeady DataData AttentioAttention

39

37

31

35

40

34

3332

41

31. Ready indicator32. Data indicator33. Attention indicator34. Message display35. Left select key36. Right select key1-1-7

Figure 1-1-4

Logout Cancel

BackBack

ClearClear

Documement Box

Menuenu

43

42

38

36

44

45

37. Logout key 38. Cancel key 39. Menu key40. Back key41. Numeric keys42. Cursor keys

43. OK key44. Clear key45. Document box key


2LV/2L1/2L2/2MS/2MT-1

1-1-3 Machine cross section

(1) 60/50/45 ppm model

10 1196 128

2

1

3

7

4

5

1. Cassette2. Cassette 3. Paper fee4. MP tray5. MP tray p6. Toner con7. Develope8. Laser sca9. Charger r1-1-8

Figure 1-1-5

Paper pathPaper path (Option)

17

13

15

16

14

paper feed sectiond conveying section

aper feed sectiontainerr unitnner unit (LSU)oller unit

10. Drum unit11. Transfer/Separation section12. Eject tray (facedown)13. Eject section14. Eject conveying section15. Fuser unit16. Duplex conveyning section17. Faceup tray (option)

2LV/2L1/2L2/2MS/2MT-1

(2) 40 ppm model

10 1196 128

13

2

1

3

7

4

5

1. Cassette2. Cassette 3. Paper fee4. MP tray5. MP tray p6. Toner con7. Develope8. Laser sca9. Charger r1-1-9

Figure 1-1-6

Paper pathPaper path (Option)

15

16

14

paper feed sectiond conveying section

aper feed sectiontainerr unitnner unit (LSU)oller unit

10. Drum unit11. Transfer/Separation section12. Eject tray (facedown)13. Eject section14. Eject conveying section15. Fuser unit16. Duplex conveyning section


2LV/2L1/2L2/2MS/2MT1-1-10


2LV/2L1/2L2/2MS/2MT

1-2 Installation

1-2-1 Installation environment

1. Temperature: 10 to 32.5C/50 to 90.5F2. Humidity: 15 to 80% RH3. Power supply: 120 V AC, 12.0 A

220 - 240 V AC, 6.5 A4. Power supply frequency: 50 Hz 2%/60 Hz 2%5. Installation location

Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sun-light or other strong light when removing paper jams.Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt change in the environmental temperature; and cool or hot, direct air.Avoid places subject toChoose a surface capPlace the machine on Avoid air-borne substaas mercury, acidic of avents.Select a well-ventilated

6. Allow sufficient acces

300mm 11 13/16

100mm 3 15/161-2-1

dust and vibrations.able of supporting the weight of the machine.a level surface (maximum allowance inclination: 1).nces that may adversely affect the machine or degrade the photoconductor, such lkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic sol-

location.s for proper operation and maintenance of the machine.

Figure 1-2-1

500mm or more19 11/16 or more

200mm or more7 7/8 or more *1

or more or more

or more or more

400mm or more15 3/4 or more *2

400mm or more15 3/4 or more

*1: Without the faceup tray*2: With the faceup tray (60/50/45 ppm model)


2LV/2L1/2L2/2MS/2MT

1-2-2 Unpacking and installation

Caution: Place the mach

Unpacking

4

11

5

612

2

1. Outer cas2. Inner cas3. Bottom pa4. Bottom pa5. Machine 6. Machine7. Upper pa1-2-2

Figure 1-2-2

ine on a level surface.

1

3 7

9

8

10

eed Rd L

cover (740 700)

d R

8. Upper pad L9. Operation guide

10. Operation sheets Assy *111. Waste toner bottle12. Power cord

*1: Except 240V model

2LV/2L1/2L2/2MS/2MT

1. Remove two tapes.2. Remove the protection sheet.

3. Remove four tapes.

Removing the tapes and pads

Tape1-2-3

Figure 1-2-3

Figure 1-2-4

Protection sheet

Tape

Tape

Tape

Tape

Tape


2LV/2L1/2L2/2MS/2MT-1

(60/50/45 ppm model only)4. Open the top cover.5. Remove the tape and the spacer.

1. Open the top cover.2. Remove the containe

forwards.

Caution: Check the ccontainer label and re

Top cover

Spacer

Installing the toner con1-2-4

Figure 1-2-5

r label by pulling

ontents of the move a container.

Figure 1-2-6

Tape

tainer

Container label

Top cover

2LV/2L1/2L2/2MS/2MT

3. Rotate the toner container lock lever to the lock position and then remove the toner container from the printer by returning it to the unlock position.

4. Shake the turned tontimes or more as shoorder to distribute theinside the container.Caution:Do not presscenter of the toner cothe toner feed slot or

5. Set the toner containand then turn the tonlever to the lock posit

6. Close the top cover.

Unlock positionLock position

Shipment position1-2-5

Figure 1-2-7

er container 10 wn in the figure in toner evenly

too firmly on the ntainer or touch

the terminal parts.er to the printer er container lock ion.

Figure 1-2-8

Toner containerlock lever

Toner container

Printer

Terminal parts

Tonercontainer

Toner feed slot


2LV/2L1/2L2/2MS/2MT-1

1. Openthe left cover.2. Open the cap of the waste toner box.3. Install the waste toner box.4. Close the left cover.

1. Open the rear cover.2. Push the release leve

changing the lever poposition from a shipm

3. Close the rear cover.

Installing the waste toner box

Cap

Setting of the fuser pre1-2-6

Figure 1-2-9

r down for sition to a normal ent position.

Figure 1-2-10

Waste toner box

Left cover

ssure release lever (40 ppm model only)

Release lever(Shipment position)

Release lever(Normal position)

Rear cover

2LV/2L1/2L2/2MS/2MT-1

1. Pull the cassette from the printer out.

(40 ppm model only)2. Push the bottom plate down.

(Common)3. Turn the cassette siz

size of the paper youappears in the casse

4. Push the lock lever oguide and slide to thesize.

Loading paper

(40 ppm model only)1-2-7

Figure 1-2-11

e dial so that the are going to use tte size window.

Figure 1-2-12

n the left side desired paper

Figure 1-2-13

Botom plateCassette

Cassette size dial

Cassette size window

Paper didth guidePaper width guide

Lock lever


2LV/2L1/2L2/2MS/2MT-1

5. Push the lock lever and slide the paper length guide to the desired paper size.

If you are going to set paper that is lon-ger than A4, pull out the extension cas-settes pushing the lock button one by one and adjust them to the desired paper size.

6. Fan the media (papethen tap it on a level media jams or skewe

7. Slide the paper into t8. Insert the cassette in

printer. Push it straighgo.

Paper length guide1-2-8

Figure 1-2-14

r/transparencies), surface to avoid d printing.he paper cassette.to the slot in the t in as far as it will

Figure 1-2-15

(Legal/Folio)Extension cassette

Lock button

Paper

Paper maximum line

2LV/2L1/2L2/2MS/2MT

1. Rotate the operation panel ring in the counterclockwise direction.

2. Remove the operation panel cover.3. Replace it to the operation panel sheet

of the corresponding language.4. Refit all the removed parts.

5. Stick the language shsponding language.

Replace the operation panel sheet (except 240V AC model)

Operation panel ring1-2-9

Figure 1-2-16

eet of the corre-

Figure 1-2-17

Operation panel sheet

Operation panel cover

Language sheet


2LV/2L1/2L2/2MS/2MT-1

1. Open the rear cover.2. Remove the inlet cover.3. Connect the USB interface cable to the

printer and PC.

4. Connect the networkthe printerand networ

5. Connect the power cand the wall outlet.

6. Refit the inlet cover.7. Close the rear cover.

Connecting the cable

USB interface cable1-2-10

Figure 1-2-18

interface cable to k.

Figure 1-2-19

ord to the printer

Figure 1-2-20

Inlet cover

Network interface cable

Power cord

Wall outlet

2LV/2L1/2L2/2MS/2MT

8. Press the power switch and then check the lighting up of ready indicator.

9. Installing the printer driver (refer to operation guide).

1. Press the menu key.2. Select [Device Comm3. Press the OK key.4. Select [Language] us5. Press the OK key.6. Select the language t7. Press the OK key.

1. Press the menu key.2. Select [Report Print] 3. Press the OK key.4. Select [Status Page] 5. Press the OK key.6. Select the [YES] usin7. [Accepted] is displaye8. Press the menu key.

Power on

ONReady indicator

Power switch

Setting the language

Printout the status pag

Completion of the mac1-2-11

Figure 1-2-21

on] using the cursor up/down keys.

ing the cursor up/down keys.

o set using the cursor up/down keys.

using the cursor up/down keys.

using the cursor up/down keys.

g the left select key.d and the page will be printed.

ON

e

hine installation


2LV/2L1/2L2/2MS/2MT

1-2-3 Install the expansion memory (option)

Procedure1. Remove the inlet cover.2. Remove the slot cover.3. Unplug the power cable.

Caution: Do not insert or remove main PWB assembly while machine power is on.Doing so may cause damage to the machine and the mai

4. Remove five screws the main PWB assem

5. Aligning the cutouts omodule with the matcsocket, carefully plugule into the memory sin place.

6. Then, push down theto secure.

7. Refit the main PWB ascrews.

8. Refit the covers.9. Plug the printer into a

10. Print a status page toory expansion. (See If memory expansionperformed, informatiomemory is printed witcapacity has been incStandard memory ca

*1: 40 ppm (without M

Slot cover1-2-12

n PWB.

Figure 1-2-22

and then remove bly.f the memory hing keys of the the memory mod-ocket until it clicks

memory module

ssembly and the

power outlet. check the mem-page 1-3-2) has been properly n on the installed h the total memory reased.

pacity 256 MB. *1

etwork); 128MBFigure 1-2-23

Inlet cover

Expansion memory

Memory socket

ScrewScrew

Screw

ScrewMain PWB Assembly

2LV/2L1/2L2/2MS/2MT

1-2-4 Install the memory card (SD card) (option)

Procedure1. Remove the main PWB assembly from

the machine. (SeePage 1-2-12)2. SD card is inserted in a SD card slot.

Maximum memory capacity 32 GB.3. Remove the main PWB assmbly and

the covers.1-2-13

Figure 1-2-24 SD card

Main PWB assembly

SD card slot


2LV/2L1/2L2/2MS/2MT

1-2-5 Option composition

Faceup Output Tray PT-320 (60/50/45 ppm model only)

Expansion Memory (DIMM 256 MB/ 512 MB/1 GB)

USB Flash Memory

Bulk Paper Feeder PF-315+

SD Memory CardSDHC Memory Card

Attchm

Data security kit (E1-2-14

Gigabit Ethernet Board IB-50

SSD HD-6

Paper Feeder PF-320

Parallel Interface Card IB-32

Wireless LAN interface cardIB-51

ent PB-325

USB Keyboard) Card Authentication Kit (B)IC card readerThin Print Kit UG-33

2LV/2L1/2L2/2MS/2MT

1-3 Maintenance Mode

1-3-1 Service mode

The machine is equipped with a maintenance function which can be used to maintain and service the machine.

(1) Executing a service mode

Press t

Select [Adjust/Mup/down keys a

The selected s

Press

Select [Service Seup/down keys a

Start1-3-1

he Menu key.

aint.] using the cursor nd press the OK key.

ervice mode is run.

the Menu key.

tting] using the cursor nd press the OK key.

End

The Mode Selection Menu appears.

The Adjust/Maintenance menu appears.

The Service Setting menu appears.


2LV/2L1/2L2/2MS/2MT

(2) Description of service mode

Service items Description

Service Status Printing a status page for service purpose

DescriptionPrints a status page for service purpose. The status page includes various settings and service cumulative.PurposeTo acquire the current printing environmental parameters and cumulative information.

Method1. Enter the Service Setting menu.2. Se3. Pr4. Se

[A1-3-2

lect [Status Page] using the cursor up/down keys.ess the OK key.lect the [YES] using the left select key.ccepted] is displayed and two pages will be printed.

2LV/2L1/2L2/2MS/2MT

Service status page (1)


Firmware version 2LV_2000.000.000 2012.04.19

2012/04/19 16:39

[XXXXXXXX] [XXXXXXXX] [XXXXXXXX]

Service Status PagePrinter

Memory statusStandard SizeOption SlotTotal Siz

Controller Information

128.0 KB128.0 KB

TimeLocal TimDate andTime Ser

InstalledPaper fePaper fePaper fe

Bulk Fee

Print Co Avera K: 1.10Last Pag

.

.

FRPO SUser TopUser Lef

(1)

(7)(8)(9)

(10)(11)(12)

(25)

(27)

(28)

(26)

(15)Paper fe(16)

(17)Memory (18)SSD(19)Card Aut(20)Security Data Se

(21)

UG-33(22)USB Key(23)USB Key(24)

(13)(14)

(2)(3) (4) (5)1-3-3

Figure 1-3-1

e

[XXXXXXXXXXXXXXXX]

256.0 KB

e Zone Timever

+01:00 Tokio19/06/2010 16:3910.183.53.13

Optionseder2eder3eder4

der

InstalledInstalledNot Installed

Not Installed

veragege(%)

e (%)

/ Usage Page(A4/Letter Conversion)/ 1111111.11 1.00

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.PDF mode

RP Code1234 5678 90125678 9012 34569012 3456 78903456 7890 1234

Y5 00

tatus Margint Margin

.

.

.

.

A1+A2/100A3+A4/100

0.000.00

1

(29)

eder5 Not Installed

card InstalledInstalled

hentication Kit (B) InstalledKit(E)curity Kit (E)

Installed

Installedboard Connectedboard Type US-English

(6)


2LV/2L1/2L2/2MS/2MT-1

Service status page (2)



2012/04/19 16:39


Service Status PagePrinter

NVRAM VersionMAC Address

Engine Information_1F31225_1F3122500:C0:EE:D0:01:0D

1/2100/1000/0/0/0/0/0/0/0/0/0/0/0/0/0/0000000/0000000/F00/U00/

0000/0000000/00012345678t/00/00000000000000000000000000000000

00000000000000000000000000000000[ ] [ ] [ ] [ ][2LV_81B0/3/1/1/0 2011/5/20/100/1/1/2/3/4/5/0.00/0.000.00/0.000.00/0.00/0.000/1/

Date and TimeAddress

Send Information10/06/19 16:39(30)

(31)(32)(33)

(34)

(67)

(70)

(82)ABCD/AB

(36)(37)(38)(39)(40)

(57)

(59)

(65)

(69)

(77)(78)(79)(80)(81)

(58)

(60)

(63)(64)

(41)(42)1-3-4

Figure 1-3-2

2 [XXXXXXXXXXXXXXXX]

0/0/0/0/

0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0/0/0/30/30/70/70/00/00/00/abcde/1/0/1/

0/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0/0000/0000/0000/0000/0000/0000/0000/0000//11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07

000000000000000000000000/00000000000000000000000000000000/00000000000000000000000000000000000000000000000000000000//00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000//00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000//00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000//00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000//00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

[ ]R.001.010]

0 /12/15 12:34:56

1/56/7/8/9/10/11/12/13/14/15/16/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00//0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/

/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/0.00/

(35)

(66)

(72)(73)(74)(75)(76)

(68)

(71)

(83)CDEFGHIJ/ (84)(85)

(61)(62)

(43)(44)(45)(46)(47)(48)(49)(50)(51)(52)(53)(54)(55)(56)

2LV/2L1/2L2/2MS/2MT

Detail of service status page


No. Description Supplement

(1) Firmware version -

(2) System date -

(3) Engine soft version -

(4) Engine boot version -

(5) Operation panel mask version -

(6) Machine serial number -

(7) Standar

(8) Optiona

(9) Total me

(10) Local tim

(11) Report o

(12) NTP ser

(13) Presencoptional







(20) PresencoptionalKit(B)



(23) The conoptional

(24) DisplaysKeyboa1-3-5

d memory size -

l memory size -

mory size -

e zone -

utput date Day/Month/Year hour:minute

ver name -

e or absence of the paper feeder 1

Installed/Not Installed







e or absence of the bulk feeder


e or absence of the memory card


e or absence of the SSD


e or absence of the Card Authentication

Installed/Not Installed/Trial

e or absence of the Security Kit(E)


e or absence of the UG-33


nection state of an USB Keyboard

Connected/Not Connected

setting of optional USB rd

US English/US English with Euro/German/French


2LV/2L1/2L2/2MS/2MT

Detail of service status page



(25) Page of relation to the A4/Letter -

(26) Average coverage for printer Black

(27) Coverage on the final output page

-

(28) FRPO setting -

(29) RP Code Code the engine software version and the date of update.

(30) NV RAM

(31) Mac add

(32) The last

(33) Transm

(34) Destina

(35) Area inf

(36) Margin s

(37) Top offs

(38) Left offs

(39) Margin/Psettings1-3-6

Code the main software version and the date of update.Code the engine software version and the date of the previous update.Code the main software version and the date of the previous update.

version _ 1F3 1225 _ 1F3 1225(a) (b) (c) (d) (e) (f)(a) Consistency of the present software version and

the database _ (underscore): OK* (Asterisk): NG

(b) Database version(c) The oldest time stamp of database version(d) Consistency of the present software version and

the ME firmware version_ (underscore): OK* (Asterisk): NG

(e) ME firmware version(f) The oldest time stamp of the ME database versionNormal if (a) and (d) are underscored, and (b) and (e) are identical with (c) and (f).

ress -

sent date and time -

ission address -

tion information -

ormation -

ettings Top margin/Left margin

et for each paper source MP tray/Paper feeder 1/Paper feeder 2/Paper feeder 3/Paper feeder 4/Duplex/Page rotation

et for each paper source MP tray/Paper feeder 1/Paper feeder 2/Paper feeder 3/Paper feeder 4/Duplex/Page rotation

age length/Page width Top margin integer part/Top margin decimal part/Left margin integer part/Left margin decimal part/Page length integer part/Page length decimal part/Page width integer part/Page width decimal part

2LV/2L1/2L2/2MS/2MT



(40) Life counter (The first line) Machine life/MP tray/Cassette/Paper feeder 1/Paper feeder 2/Paper feeder 3/Paper feeder 4/Duplex

Life counter (The second line) Bulk Feeder counter/Drum counter K/Developer counter K/Maintenance kit counter

(41) Panel lock information F00: OFFF01: Partial Lock 1F02: Partial Lock 2

(42) USB inf

(43) Paper h

(44) Black ancount m

(45) Billing c

(46) Tempera

(47) Tempera

(48) Relative(machin

(49) Absolute(machin

(50) XLI calib

(51) Beam Atuning v

(52) Beam Btuning v

(53) Fixed as

(54) Job end

(55) Job end

(56) PRESCreset

(57) Media ty1 to 28 (1-3-7

F03: Partial Lock 3F04: Full Lock

ormation U00: Not installed/U01: Full speed/U02: Hi speed

andling information 0: Paper source unit select/1: Paper source unit

d white printing double ode

0: All single counts3: Folio, Single count, Less than 330 mm (length)

ounting timing -

ture (machine inside) -

ture (machine outside) -

temperature e outside)

-

temperature e outside)

-

ration information -

/BD synchronous fine-alue

-

/BD synchronous fine-alue

-

sets number -

judgment time-out time -

detection mode -

RIBE environmental -

pe attributesNot used: 18, 19, 20)

Weight settings Fuser settings0: Light 0: High1: Normal 1 1: Middle2: Normal 2 2: Low3: Normal 3 3: Vellum4: Heavy 1 Duplex settings5: Heavy 2 0: Disable6: Heavy 3 1: Enable7: Extra Heavy


2LV/2L1/2L2/2MS/2MT



(58) RFID information Product (OEM/maker) / destination code / a toner name / lot number / toner capacity / toner empty infor-mation / number of times of toner refilling

(59) Toner install mode information 0:OFFt:ON

(60) Drum status -

(61) Drum surface potential -

(62) Drum de

(63) LSU ligh

(64) DRT pa

(65) Soft verpaper fe

(66) Version

(67) Altitude

(68) Charger

(69) Data Sa

(70) Toner Lo

(71) Toner Lo

(72) Numberat any ti

(73) Numberat instan

(74) The prarate of d

(75) The prarate acc(SDR)

(76) The numment of

(77) The numment ac1-3-8

nsity -

t volume distribution -

rameter coefficient -

sion of the optional eder

Paper feeder 1/Paper feeder 2/Paper feeder 3Paper feeder 4

of the optional message -

0: Standard1: High altitude 12: High altitude 2

roller correction 1 to 5

nitization details result -

w setting 0:Invalid1: Effective

w detection level 0 to 100(%)

of page that swept out me (SP1)

1 to 65535

of page that swept out cy (SP2)

1 to 65535

ctice standard printing evelopment TC (SGE)

0 to 15

ctice standard printing ording to area TC

0 to15

ber of times of enforce-the development TC

-

ber of times of enforce-cording to area

-

2LV/2L1/2L2/2MS/2MT-1



(78) The last page printing rate of each area

0.00 to 100.00(%)

(79) The average printing rate of each area

0.00 to 100.00(%)

(80) The average printing rate for the 1000 past

0.00 to 100.00(%)

(81) The average printing rate for the 1000 pa

0.00 to 100.00(%)

(82) ErP app

(83) Full pag

(84) Drum ID

(85) Drum se1-3-9

st of each area

lication 0: ErP Un-Applying mode1: ErP Application mode

e printing mode 0:Normal mode (The factory default settings)1:Full page mode

-

rial number -

Code conversion

A B C D E F G H I J

0 1 2 3 4 5 6 7 8 9


2LV/2L1/2L2/2MS/2MT-1

Network Status Printing a status page for network

DescriptionPrints a status page for network.Execution is possible only the model with network.PurposeTo acquire the detailed network setting information.

Method1. Enter the Service Setting menu.2. Select [Network Status] using the cursor up/down keys.3. Pr4. Se

[A

OP Network Status

Printi

DescrPrintsExecuPurpoTo acq

Metho1. En2. Se3. Pr4. Se

[A

Service items Description1-3-10

ess the OK key.lect the [YES] using the left select key.ccepted] is displayed and Network status page will be printed.

ng a status page for optional network

iption a status page for optional network.tion is possible only the model with optional network.seuire the detailed network setting information.

dter the Service Setting menu.lect [OP Network Status] using the cursor up/down keys.ess the OK key.lect the [YES] using the left select key.ccepted] is displayed and Network status page will be printed.

2LV/2L1/2L2/2MS/2MT-1

Test Page Printing a test page

DescriptionThe test page is printed with halftones.PurposeTo check the activation of the developer and drum units.

Method1. Enter the Service Setting menu.2. Select [Test Page] using the cursor up/down keys.3. Press the OK key.4. Se

[A


lect the [YES] using the left select key.ccepted] is displayed and Test page will be printed.

Figure 1-3-3

LS-4300DN SN:SPL8307597 Counter:1135


2LV/2L1/2L2/2MS/2MT

Maintenance Counter reset for the maintenance kit

DescriptionThe "Install MK" message means that maintenance kit should be replaced at fixed pages of printing. The interval counter must be manually reset using this service item.

Maintenance kit MK-3102 (for 120 V ) (40 ppm) :300,000 imagesMaintenance kit MK-3132 (for 120 V ) (60/50/45 ppm) :500,000 imagesMaintenance kit MK-3100 (for 230 V ) (40 ppm) :300,000 imagesMaintenance kit MK-3130 (for 230 V ) (60/50/45 ppm) :500,000 images

Mainte Drum Dev Tran Fuse Pape Reta

PurpoTo res

Metho Drum Dev Tran Fuse Pape Reta


[CTh

Note:Occuror eve3-2, perrorn


nance kit includes the following units: unit

eloper unitsfer roller assemblyr unitr feed roller assemblyrd roller assembly

seet the life counter for maintenance kit.

d unit (see page 1-5-15)

eloper unit (see page 1-5-13)sfer roller assembly (see page 1-5-16)r unit (see page 1-5-19)r feed roller assembly (see page 1-5-8)rd roller assembly (see page 1-5-8)

dter the Service Setting menu.lect [Maintenance] using the cursor up/down keys.ess the OK key.lect the [YES] using the left select key.ompleted] is displayed. e counter for each component is reset immediately.

rences of resetting the maintenance kits are recorded on the service status page nt log in number of pages at which the maintenance kit was replaced (see page 1-age 1-3-18 ). This may be used to determine the possibility that the counter was eously or unintentionally reset.

2LV/2L1/2L2/2MS/2MT

New Developer Initializing the developing unit (toner install mode)

DescriptionThe new developing unit is shipped from the factory with no toner contained. The devel-oping unit can be automatically replete with toner when a toner container is installed onto it and the printer is turned on. However, because the toner reservoir in the developing unit has a large capacity, it requires a lengthy period of time until a substantial amount of toner has been fed to get the printer ready. (A new developing unit needs approximately 200 g for triggering the sensor inside.)

PurposeTo execute when the developing unit has been replaced.


[ATh

NO

Auto Drum Refresh

Autom

DescrThe don to but evsurfacthe drperiod

PurpoTo preof high

Metho1. En2. Se3. Pr4. Se5. Pr


dter the Service Setting menu.lect [New Developer] using the cursor up/down keys.ess the OK key.lect the [YES] using the left select key.

ccepted] is displayed.e toner installation is performed when power is turned on and off.TE: Toner supply is stopped when toner installation mode is performing.

atic drum surface refreshing

iptionrum surface refreshing operation is normally performed when the power is turned the printer or during warm-up when the printer is recovering from the Sleep mode, en then only at those times that the temperature/humidity sensor detects the drum e to be in a state of dew condensation. By using this mode, it is possible to force um surface refreshing operation to be performed automatically at a predetermined of time, regardless of the status detected by the temperature/humidity sensor.

sevent bleeding of the output image when the printer's operating environment is one humidity.

dter the Service Setting menu.lect [Auto Drum Refresh] using the cursor up/down keys.ess the OK key.lect the desire mode (Off/Short/Standard/Long) using the cursor up/down keys. ess the OK key. The new value is set.


2LV/2L1/2L2/2MS/2MT

Drum Drum surface refreshing

DescriptionRotates the drum approximately 3 minutes with toner lightly on the overall drum using the high-voltage output control. The cleaning blade in the drum unit scrapes toner off the drum surface to clean it.

PurposeTo clean the drum surface when image failure occurs due to the drum. This mode is effective when dew condensation on the drum occurs.


Dr

Write Data Write

DescrTo wriExecu

MethoInstall

1. En2. Se3. Pr4. Se5. [D6. W

W


dter the Service Setting menu.lect [Drum] using the cursor up/down keys.ess the OK key.lect the [YES] using the left select key.um surface refreshing will start.

data (USB memory data write)

iptionte data into a USB memory.tion is possible only when a USB memory is detected.

d the USB memory before attempting to write data.ter the Service Setting menu.lect [Write Data] using the cursor up/down keys.ess the OK key.lect the [YES] using the left select key.ata waiting] is displayed and the printer waits for data to be written.hen the data is sent, [Processing] appears and the data is written to USB memory. hen data writing ends, the display returns to [Ready].

2LV/2L1/2L2/2MS/2MT

Altitude adj. Setting altitude adjustment

DescriptionSets the altitude adjustment mode.PurposeUsed when print quality deteriorates in an installation at the altitude of 1,500 meters or higher.

Method1. Enter the Service Setting menu.2. Select [Altitude Adj.] using the cursor up/down keys.3. Pr4. Se5. Pr

MC Settin

DescrSets tExecuPurpoExecuoccurr

Metho1. En2. Se3. Pr4. Se5. Pr


ess the OK key.lect [Normal], [High 1] or [High 2] using the cursor up/down keys.ess the OK key. The setting is set.

g main charger output

iptionhe main charger output.tion is possible only when the altitude adjustment mode is set to [Normal].sete when the image density declines, dirt of a background or an offset has ed.

dter the Service Setting menu.lect [MC] using the cursor up/down keys.ess the OK key.lect [1] to [5] using the cursor up/down keys.ess the OK key. The setting is set.


2LV/2L1/2L2/2MS/2MT

(3) Printing an event log


Printing an event log

Printing an event log (EVENT LOG)

DescriptionPrints a history list of occurrences of paper jam, self-diagnostics, toner replacements, etc.PurposeTo allow machine malfunction analysis based on the frequency of paper misfeeds, self diagnostic errors and replacements.

Method1. Co2. Re

3. Re4. Tu5. Se

!R

6. A

Comp1-3-16

nnect the USB or network cable between machine and PC (network).move the inlet cover and connect the power cord.

Figure 1-3-4

fit the inlet cover.rn the main power switch on. Make sure the machine is ready.nd the following PRESCRIBE command sequence from the PC to the machine.

!KCFG"ELOG";EXIT;

sheet of event log will be printed.

letion

Inlet coverUSB cable

Power cord

Network cable

2LV/2L1/2L2/2MS/2MT

Printing an event log

Remarks: Details of configurations (See above 5.)

Notes on Connecting to USB(1)Save the PRESCRIBE commands above as a text file in the PC.(2)Select the Sharing tab of the printer properties and share the printer.(3)Select a USB port in the Port tab. (Specify the printer name for sharing.)(4)From the DOS Prompt, execute the following command line: copy file-name\\computer-name\shared-printe File-name should be the name of the file that was saved in step 1.

Notes on connecting via network (using FTP protocol)(1)Sav(2)Fro (3)Fro


e the PRESCRIBE commands above as a text file in the PC.m the DOS Prompt, execute the following command line: ftp printer-IP-address Do not specify user name and password.m the DOS Prompt, execute the following command: put file-name File-name should be the name of the file that was saved in step 1.


2LV/2L1/2L2/2MS/2MT

Event log

Detail


19/June/2010 08:40


Paper Jam Log#16151413121110987654321

Count.18765431665544988

Servi#54321

Main#321

Unkn#321

Event LogPrinter


Counter LogJ0100:J0105:

J4201:J4202:

00

00

C0030:C0070:

11

11

T00:T01:

Event Descriprions0501.01.08.01.014020.01.08.01.010501.01.08.01.01

(2)(3) (4) (5)

(7)

(8)

(9)

(10)

(1)

(f) (g) (h)(11)

No. Items

(1) System

(2) System

(3) Engine

(4) Engine

(5) Operatio

(6) Machine

1-3-18

Figure 1-3-5

of event log

4988498849881103110311031103102710271027102740636

ce Call LogCount.52952099105480930

Service Code01.600001.210001.400001.600001.2100

tenance LogCount.345441734

Item01.0101.0101.01

own toner LogCount.345440632

Item01.0001.0001.00

[XXXXXXXXXXXXXXXX]

J0106:J0110:J0111:

. . . . . .

J4203:J4208:J4209: . . . . . .

J0512:J0513:J0518:J0519:J1020: . . . . . .

000

000

00000

C0100:C0120:C0130:

. . . . . .

C2100:C2200:C2300:C2330:C2340: . . . . . .

11111111

4020.01.08.01.010501.01.08.01.014020.01.08.01.010501.01.08.01.014020.01.08.01.010501.01.08.01.014020.01.08.01.010501.01.08.01.014020.01.08.01.010501.01.08.01.014020.01.08.01.010501.01.08.01.014020.01.08.01.01

(6)

(e)0501.01.08.01.01

(a) (b) (c) (d) (e)

Description

version

date

soft version

boot version

n panel mask version

serial number

2LV/2L1/2L2/2MS/2MT


No. Items Description

(7) Paper Jam Log

# Count. Event

Remembers 1 to 16 of occurrence. If the occurrence of the previ-ous paper jam is less than 16, all of the paper jams are logged. When the occurrence

The total page count at the time of the paper jam.

Log code (hexadeci-mal, 5 categories)

(a) Cause of a paper jam(b) Paper source(c) Paper size1-3-19

excesseds 16, the old-est occurrence is removed.

(d) Paper type(e) Paper eject

(a) Cause of paper jam (Hexadecimal)

Refer to page 1-4-1 for paper jam location0000: Initial jam0100: Secondary paper feed request time out0101: Waiting for process package to be ready0104: Waiting for conveying package to be ready0106: Paper feeding request for duplex printing time out0107: Waiting for fuser package to be ready0120: Receiving a duplex paper feeding request while paper is empty0121: Exceeding number of duplex pages circulated0501: No paper feed of jam (cassette 1) 0502: No paper feed of jam (cassette 2) 0503: No paper feed of jam (cassette 3) 0504: No paper feed of jam (cassette 4) 0505: No paper feed of jam (cassette 5) 0508: No paper feed of jam (duplex section) 0509: No paper feed of jam (MP tray) 0511: Multiple sheets of jam (cassette 1) 0512: Multiple sheets of jam (cassette 2) 0513: Multiple sheets of jam (cassette 3) 0514: Multiple sheets of jam (cassette 4) 0515: Multiple sheets of jam (cassette 5) 0518: Multiple sheets of jam (duplex section) 0519: Multiple sheets of jam (MP tray) 0529: No paper feed of jam (bulk feeder) 0539: Multiple sheets of jam (bulk feeder) 1403: PF feed sensor 1 non arrival jam (cassette 3) 1404: PF feed sensor 1 non arrival jam (cassette 4) 1405: PF feed sensor 1 non arrival jam (cassette 5) 1413: PF feed sensor 1 stay jam (cassette 3) 1414: PF feed sensor 1 stay jam (cassette 4) 1415: PF feed sensor 1 stay jam (cassette 5)


2LV/2L1/2L2/2MS/2MT



(7)cont

.

Paper Jam Log

1604: PF feed sensor 2 non arrival jam (cassette 4) 1605: PF feed sensor 2 non arrival jam (cassette 5) 1614: PF feed sensor 2 stay jam (cassette 4) 1615: PF feed sensor 2 stay jam (cassette 5) 1805: PF feed sensor 3 non arrival jam (cassette 5) 1815: PF feed sensor 3 stay jam (cassette 5) 4002: Registration sensor 2 non arrival jam (cassette 2) 4003: Registration sensor 2 non arrival jam (cassette 3) 1-3-20

4004: Registration sensor 2 non arrival jam (cassette 4) 4005: Registration sensor 2 non arrival jam (cassette 5) 4012: Registration sensor 2 stay jam (cassette 2) 4013: Registration sensor 2 stay jam (cassette 3) 4014: Registration sensor 2 stay jam (cassette 4) 4015: Registration sensor 2 stay jam (cassette 5) 4101: Registration sensor 3 non arrival jam (cassette 1) 4102: Registration sensor 3 non arrival jam (cassette 2) 4103: Registration sensor 3 non arrival jam (cassette 3) 4104: Registration sensor 3 non arrival jam (cassette 4) 4105: Registration sensor 3 non arrival jam (cassette 5) 4108: Registration sensor 3 non arrival jam (duplex section) 4109: Registration sensor 3 non arrival jam (MP tray) 4111: Registration sensor 3 stay jam (cassette 1) 4112: Registration sensor 3 stay jam (cassette 2) 4113: Registration sensor 3 stay jam (cassette 3) 4114: Registration sensor 3 stay jam (cassette 4) 4115: Registration sensor 3 stay jam (cassette 5) 4118: Registration sensor 3 stay jam (duplex section) 4119: Registration sensor 3 stay jam (MP tray) 4201: Eject full sensor non arrival jam (cassette 1) 4202: Eject full sensor non arrival jam (cassette 2) 4203: Eject full sensor non arrival jam (cassette 3) 4204: Eject full sensor non arrival jam (cassette 4) 4205: Eject full sensor non arrival jam (cassette 5) 4208: Eject full sensor non arrival jam (duplex section) 4209: Eject full sensor non arrival jam (MP tray) 4211: Eject full sensor stay jam (cassette 1) 4212: Eject full sensor stay jam (cassette 2) 4213: Eject full sensor stay jam (cassette 3) 4214: Eject full sensor stay jam (cassette 4) 4215: Eject full sensor stay jam (cassette 5) 4218: Eject full sensor stay jam (duplex section) 4219: Eject full sensor stay jam (MP tray) 4301: Duplex sensor 1 non arrival jam (cassette 1) 4302: Duplex sensor 1 non arrival jam (cassette 2) 4303: Duplex sensor 1 non arrival jam (cassette 3) 4304: Duplex sensor 1 non arrival jam (cassette 4) 4305: Duplex sensor 1 non arrival jam (cassette 5) 4309: Duplex sensor 1 non arrival jam (MP tray or bulk feeder)

2LV/2L1/2L2/2MS/2MT



(7)cont

.

Paper Jam Log

4401: Duplex sensor 2 non arrival jam (cassette 1) 4402: Duplex sensor 2 non arrival jam (cassette 2) 4403: Duplex sensor 2 non arrival jam (cassette 3) 4404: Duplex sensor 2 non arrival jam (cassette 4) 4405: Duplex sensor 2 non arrival jam (cassette 5) 4409: Duplex sensor 2 non arrival jam (MP tray or bulk feeder) 4418: Duplex sensor 2 stay jam (duplex section)

(b) Detail of paper source (Hexadecimal)1-3-21

00: MP tray01: Cassette 102: Cassette 2 (paper feeder 1)03: Cassette 3 (paper feeder 2)04: Cassette 4 (paper feeder 3)05 to 09: Reserved

(c) Detail of paper size (Hexadecimal)

00: (Not specified)01: Monarch02: Business 03: International DL04: International C505: Executive06: Letter-R86: Letter-E07: Legal08: A4R88: A4E09: B5R89: B5E0A: A3

0B: B40C: Ledger0D: A5R0E: A60F: B610: Commercial #911: Commercial #612: ISO B513: Custom size1E: C41F: Postcard20: Reply-paid postcard21: Oficio II

22: Special 123: Special 224: A3 wide25: Ledger wide26: Full bleed paper (12 x 8)27: 8K28: 16K-RA8: 16K-E32: Statement-RB2: Statement-E33: Folio34: Western type 235: Western type 4

(d) Detail of paper type (Hexadecimal)

01: Plain02: Transparency03: Preprinted04: Labels05: Bond06: Recycled07: Vellum08: Rough09: Letterhead

0A: Color0B: Prepunched0C: Envelope0D: Cardstock0E: Coated0F: 2nd side10: Thick11: High quality

15: Custom 116: Custom 217: Custom 318: Custom 419: Custom 51A: Custom 61B: Custom 71C: Custom 8

(e) Detail of paper eject location (Hexadecimal)

01: Face down (FD)


2LV/2L1/2L2/2MS/2MT



(8) Service Call Log

# Count. Service Code

Remembers 1 to 8 of occurrence of self diagnostics error. If the occurrence of the previous diag-nostics error is less than 8, all of the

The total page count at the time of the self diag-nostics error.

Self diagnostic error code (See page 1-4-8)

Example:01.6000

01: Self diagnostic error

(9) Mainte-nance L

(10) UnknowToner Lo1-3-22

diagnostics errors are logged.

6000: Self diagnostic error code number

og# Count. item

Remembers 1 to 8 of occurrence of replacement. If the occurrence of the previous replace-ment of toner con-tainer is less than 8, all of the occur-rences of replace-ment are logged.

The total page count at the time of the replacement of the toner con-tainer.

Code of maintenance replac-ing item (1 byte, 2 categories)

First byte (Replacing item)01: Toner containerSecond byte (Type of replacing item)00: Black

First byte (Replacing item)02: Maintenance kitSecond byte (Type of replacing item)01: MK-3100/3102 (40 ppm model only) MK-3130/3132 (60/50/45 ppm model only)

n g

# Count. item

Remembers 1 to 5 of occurrence of unknown toner detection. If the occurrence of the previous unknown toner detection is less than 5, all of the unknown toner detection are logged.

The total page count at the time of the toner empty error with using an unknown toner container.

Unknown toner log code (1 byte, 2 categories)

First byte01: Toner container (Fixed)Second byte00: Black

2LV/2L1/2L2/2MS/2MT



(11) Counter Log

Comprised of three log counters including paper jams, self diagnos-tics erroreplacemof the tocontaine

(f) Paper jam (g) Self diagnostic error

(h) Maintenance item replac-ing

Indicates the log counter of paper jams depending on location.

Indicates the log counter of self diag-nostics errors depending on cause. (See page 1-4-8)

Indicates the log counter depending on the mainte-nance item for maintenance.

T: Toner container00: Black1-3-23

rs, and ent

ner r.

Refer to Paper Jam Log.

All instances including those are not occurred are displayed.

Example: C6000: 4

Self diagnostics error 6000 has hap-pened four times.

M: Maintenance kit01: MK-3100/3102 (40 ppm model only) MK-3130/3132 (60/50/45 ppm model only)

Example:T00: 1The toner container has been replaced once.


2LV/2L1/2L2/2MS/2MT1-3-24


2LV/2L1/2L2/2MS/2MT

1-4 Troubleshooting

1-4-1 Paper misfeed detection

(1) Paper misfeed indicationWhen a paper misfeed occurs, the machine immediately stops printing and displays the paper misfeed mes-sage on the operation panel. To remove paper misfeed in the machine, pull out the cassette, open the front cover or the rear cover.

(2) Paper misfeed detection condition

(2-1) PF-320 (500 sh1-4-1

eets Paper feeder)

Figure 1-4-1 Paper jam location

EFS

DUS1ESDUS2

PS1/PS2RS1(3)

RS2MPPS

LS

PFLS1PFPS1PFPFS1

PFLS2PFPS2PFPFS2

PFLS3PFPS3PFPFS3

PFLS4PFPS4PFPFS4

I

J

K

L

E

F

G

H

A

BC


2LV/2L1/2L2/2MS/2MT

(2-2) PF-315+ (Bulk Paper Feeder)

EFS

PS1/PS2RS1(3)

RS2MPPS

PFLS5 D1-4-2

Figure 1-4-2 Paper jam location

DUS1ESDUS2

LS

PFPFS5

(A)Misfeed in cassette1(B)Misfeed in paper feed section(C)Misfeed in MP tray(D)Misfeed in bulk paper feeder (Option)(E)Misfeed in cassette2 (Option)(F)Misfeed in cassette3 (Option)(G)Misfeed in cassette4 (Option)(H)Misfeed in cassette5 (Option)(I)Misfeed in exit conveying section(J)Misfeed in rear cover section(K)Misfeed in duplex conveying section(L)Misfeed in fuser section

2LV/2L1/2L2/2MS/2MT

Code Contents Conditions Jam location*

0000 Initial jam The power is turned on when a sensor in the con-veying system is on.

-

0100 Secondary paper feed request time out

Secondary paper feed request given by the con-troller is unreachable.

-

0101 Waiting for process package to be ready

Process package wont be ready. -

0104 Waiting for conveying pack-age to be ready

Conveying package wont be ready. -

0106 Paper feedinduplex printi

0107 Waiting for fube ready

0120 Receiving a feeding requis empty

0121 Exceeding npages circula

0501 No paper fee

0502

0503

0504

0505

0508

0509

*: Refer to figure 1-4-1 fo1-4-3

g request for ng time out

Paper feeding request for duplex printing given by the controller is unreachable.

-

ser package to Fuser package wont be ready. -

duplex paper est while paper

Paper feed request was received from the duplex section despite the absence of paper in the duplex section.

-

umber of duplex ted

The controller issued the duplex section a request for more pages than the duplex print cycle con-tains.

-

d of jam The registration sensor 2 (RS2) does not turn on during paper feed from cassette 1.

A

PF feed sensor 1 (PFPFS1) does not turn on dur-ing paper feed from cassette 2.

E


F


G


H

The registration sensor 2 (RS2) does not turn on during paper feed from duplex section.

B

The registration sensor 2 (RS2) does not turn on during paper feed from MP tray.

C

r paper jam location (see page 1-4-1).


2LV/2L1/2L2/2MS/2MT

0511 Multiple sheets of jam The registration sensor 2 (RS2) does not turn off during paper feed from cassette 1.

B

0512 PF feed sensor 1 (PFPFS1) does not turn off dur-ing paper feed from cassette 2.

B


B


B

0515

0518

0519

0529 No paper fee(Bulk feeder

0539 Multiple she(Bulk feeder

1403 PF feed senjam

1404

1405

1413 PF feed sen

1414

1415

1604 PF feed senjam

1605

1614 PF feed sen

1615

1805 PF feed senjam

1815 PF feed sen

Code Contents Conditions Jam location*

*: Refer to figure 1-4-1 fo1-4-4

PF feed sensor 4 (PFPFS4) does not turn off dur-ing paper feed from cassette 5.

B

The registration sensor 2 (RS2) does not turn off during paper feed from duplex section.

B

The registration sensor 2 (RS2) does not turn off during paper feed from MP tray.

B

d of jam)

The registration sensor 2 (RS2) does not turn on during paper feed from bulk feeder.

D

ets of jam)

The registration sensor 2 (RS2) does not turn off during paper feed from bulk feeder.

B

sor 1 non arrival PF feed sensor 1 (PFPFS1) does not turn on dur-ing paper feed from cassette 3.

E


E


E

sor 1 stay jam PF feed sensor 1 (PFPFS1) does not turn off dur-ing paper feed from cassette 3.

E


E


E


F


F

sor 2 stay jam PF feed sensor 2 (PFPFS2) does not turn off dur-ing paper feed from cassette 4.

F


F


G

sor 3 stay jam PF feed sensor 3 (PFPFS3) does not t

Documents

Kyocera Laser Printer ECOSYS FS-2100D, FS-2100DN, FS-4100DN, FS-4200DN, FS-4300DN Parts & Service Manual