KY Parts Manual

Embed Size (px)

Citation preview

GensetParts CatalogKY KYD

Printed in U.S.A.

5/03

981-0246D (KY Spec A-L and KYD Spec A-B)Replaces 6-99 (Spec A-J)

To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Onan nameplate. For handy reference, insert your nameplate information in the spaces below.

The following symbols are used in Onan manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe.This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage.

MODEL AND SPEC NO.

SERIAL NO.

DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE)

Service and repair of Onan equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on.

Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.

Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing!

Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing!PSP-1

IntroductionThis parts manual applies to the KY Recreational Vehicle Sets as listed in the Generator Set Data Table. Parts are arranged in groups of related items and each illustrated part is defined by a reference number corresponding to the same reference number in the parts list. Parts illustrations are typical. Using the model and specification number from your generator set nameplate, select parts that apply to your set. Right and left sides are determined by facing the engine end (front) of the set.

Generator Set Data TableMODEL AND SPECIFICATION 3.3KYFR/11544F 3.3KYFR/11544G 3.3KYFR/26119BE 3.3KYFR/26119F 3.3KYFR/26119GH 3.3KYFR/26119JL 3.3KYD3272AB 3.6KYFA/11276A 3.6KYFA/26120BE 3.6KYFA/26120F 3.6KYFA/26120GH 3.6KYFA/26120JL 3.6KYFR/11572GH 3.6KYFR/11572JK 3.6KYFR/33742BE 3.6KYFR/33742FH 3.6KYFR/33742JK 3.6KYD3270AB 3.6KYD3271A 4.0KYFA/11320E 4.0KYFA/11320F 4.0KYFA/11320GH 4.0KYFA/11320J Wiring Diagram 611124503 611126403 6111226? 611124505 611126405 611126805 611126805 6111194 6111225 6111246 6111265 6111267 611126303 611126803 6111212? 611124505 611126805 6111267 611126805 6111225 6111246 6111265 6111267

WATTS 3300 3300 3300 3300 3300 3300 3300 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 4000 4000 4000 4000

VOLTS 100 100 230 230 230 230 230 120 120 120 120 120 100 100 220 230 230 120 230 120 120 120 120

HERTZ 50 50 50 50 50 50 50 60 60 60 60 60 50 50 50 50 50 60 50 60 60 60 60

FUEL LPG Vapor LPG Vapor LPG LPG LPG LPG Vapor Vapor Vapor Vapor

LPG Vapor LPG Vapor LPG LPG LPG LPG Vapor Vapor Vapor Vapor

Gasoline Gasoline Gasoline Gasoline Gasoline LPG Vapor Gasoline Gasoline Gasoline Gasoline Gasoline

Continued on next page. >

1

* The diagonal line (/) in the model and specification number separates generator set characteristics from the specification number and letter. The specification number denotes customer requested options or deviations from a standard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes. Continued from page 1.

Generator Set Data TableMODEL AND SPECIFICATION WATTS 4.0KYFA/11580GH 4000 4.0KYFA/11580JK 4000 4.0KYFA/26100A 4.0KYFA/26100BE 4.0KYFA/26100F 4.0KYFA/26100GH 4.0KYFA/26100JK 4.0KYFR/11429E 4.0KYFR/11429F 4.0KYFR/11429GH 4.0KYFR/11429JK 4.0KYFR/65697E 4.0KYFR/65697F 4.0KYFR/65697GH 4.0KYFR/65697JK 4.0KYD3269A 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 Wiring Diagram 6111265 6111267 6111194 6111225 6111246 6111265 6111267 611126803 611125503 611126303 611126803 611126804 611125504 611126304 611126804 6111267

VOLTS 120 120 120 120 120 120 120 100 100 100 100 100 100 100 100 120

HERTZ 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60

FUEL Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline

* The diagonal line (/) in the model and specification number separates generator set characteristics from the specification number and letter. The specification number denotes customer requested options or deviations from a standard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes.

2

IndexAdapter, Exhaust (KY), 35 Adapter, Gasoline Air Cleaner (KY Begin Spec D and KYD), 17 Adapter, Gasoline Air Cleaner (KY Spec AH), 15 Adapter, LP Air Cleaner (KY Begin Spec L and KYD Begin Spec B), 23 Adapter, LP Air Cleaner (KY Spec AD), 19 Adapter, LP Air Cleaner (KY Spec EK and KYD), 21 Adapter, Resonator (KY Spec A), 37 Arm, Rocker, 8 Armature, Starter (KY Begin Spec K and KYD), 27 Armature, Starter (KY Spec AJ), 26 Backplate, Exhaust (KY), 35 Barrier, Exhaust (KY Begin Spec B), 39 Base, Enclosure (KY Begin Spec B), 39 Base, Enclosure (KY Spec A), 37 Base, Enclosure (KYD), 40, 41 Base, KY Underfloor, 49 Base, Oil (KY Begin Spec B and KYD), 31 Base, Oil (KY Spec A), 30 Bearing, Balancer Shaft, 11 Bearing, Block End, 9 Bearing, Camshaft, 10 Bearing, Flange (KY Begin Spec J and KYD), 17 Bearing, Flange (KY Spec AH), 15 Bearing, Gearcase End, 9 Bearing, Rotor (KY Begin Spec B and KYD), 53 Bearing, Rotor (KY Spec A), 51 Bezel, On/Off Switch Mounting (KY Spec A), 51 Block Assy, Brush, 25 Block Assy, Brush (KY Spec A), 24 Block, Brush, 25 Block, Brush (KY Spec A), 24 Board, PC (KY Begin Spec B), 39 Board, PC (KY Begin Spec J), 39 Board, PC (KY Spec A), 37 Boot, Generator Harness Insulating (KY Begin Spec J and KYD), 59 Boot, Generator Harness Insulating (KY Spec BF), 57 Boot, Generator Harness Insulating (KY Spec GH), 58 Boot, Spark Plug, 25 Boot, Spark Plug (KY Spec A), 51 Boot, Spark Plug (KY Spec BH), 54 Brace, KY Underfloor Mounting Back , 48 Bracket, Control (KY Begin Spec J), 39 Bracket, Control (KY Spec A), 37 Bracket, Control (KY Spec BH), 39 Bracket, Fuel Regulator (KY Begin Spec L and KYD Begin Spec B), 23 Bracket, Inlet Insulation (KY Begin Spec B), 45 Bracket, Muffler (KY Spec A), 32 Bracket, Regulator (KY Spec AD), 19 Bracket, Regulator (KY Spec EK and KYD), 21 Bracket, Solenoid (KY Spec AD), 19 Bracket, Solenoid (KY Spec EK and KYD Spec B), 23 Bracket, Solenoid (KY Spec EK and KYD), 21 Bracket, Transformer (KY Begin Spec B and KYD), 53 Breaker, Circuit (KY Begin Spec J and KYD), 55 Breaker, Circuit (KY Spec A), 51 Breaker, Circuit (KY Spec BH), 54 Brush, Generator, 25 Brush, Generator (KY Spec A), 24 Bushing, Enclosure Base (KY Begin Spec F), 39 Bushing, Fuel Tank Reducer, 36 Cable, Starter, 25 Cable, Starter (KY Spec A), 51 Camshaft, 10 Cap, Choke Dome (KY Begin Spec J and KYD), 17 Cap, Choke Dome (KY Spec AH), 15 Cap, Starter Drive (KY Begin Spec K and KYD), 27 Cap, Starter Drive (KY Spec AJ), 26 Cap, Starter End (KY Begin Spec K and KYD), 27 Cap, Starter End (KY Spec AJ), 26 Carburetor (KY Begin Spec J and KYD), 17 Carburetor (KY Spec AH), 15 Carburetor Gasoline (KY Spec AH), 15 Carburetor LP (KY Begin Spec L and KYD Begin Spec B), 23 Carburetor LP (KY Spec AD), 19 Carburetor LP (KY Spec EK and KYD), 21 Carburetor, (KY Begin Spec J and KYD), 16 Carburetor, LP (KY Spec AD), 19 Carburetor, LP (KY Spec EK and KYD), 21 Charger, Battery (KY Begin Spec B), 45 Clip, Governor Retainer, 13 Clip, Piston Pin, 9 Clutch, Starter (KY Spec AJ), 26 Coil, Ignition (KY Begin Spec J and KYD), 25 Coil, Ignition (KY Spec A), 51 Coil, Ignition (KY Spec BH), 54 Components, Starter (KY Begin Spec K and KYD), 27 Components, Starter (KY Spec AJ), 26 Conduit (KY Begin Spec B), 39 Connector, Fuel Tank Barbed Hose, 36 Connector, Fuel Valve Female (KY Spec AD), 19 Connector, Fuel Valve Female (KY Spec EK and KYD Spec B), 23 Connector, Fuel Valve Female (KY Spec EK and KYD), 21 Connector, LP Regulator Hose (KY Spec AD), 19 Connector, Straight (KY Begin Spec B), 39 Control (KY Spec A), 51 Control (KY Spec BH), 54 Coupling, Fuel Tank, 36 Coupling, Fuel Valve Anchor (KY Spec AD), 19 Coupling, Fuel Valve Anchor (KY Spec EK and KYD Spec B), 23 Coupling, Fuel Valve Anchor (KY Spec EK and KYD), 21 Cover Assy, Enclosure (KY Begin Spec B), 45 Cover Assy, Enclosure (Spec A), 43 Cover, Air Cleaner (KY Begin Spec B and KYD), 28 Cover, Air Cleaner (KY Spec A), 24 Cover, Air Cylinder, 29 Cover, Air Filter Thermostat (KY Spec A), 24 Cover, Choke (KY Begin Spec J and KYD), 17 Cover, Choke (KY Spec AH), 15

3

IndexCover, Choke Element (KY Begin Spec J and KYD), 17 Cover, Choke Element (KY Spec AH), 15 Cover, Crankcase, 11 Cover, Drain (KY Begin Spec B), 39 Cover, KY Housing Panel, 49 Cover, Resonator (KY Begin Spec B and KYD), 28 Cover, Starter Spring (KY Spec AJ), 26 Cover, Valve, 8 Crankshaft, 9 Cylinder, Air, 29 Diode, Remote Panel (KY Spec BE), 64 Dipper, Oil, 9 Edging, Base Pan (KY Begin Spec B), 39 Edging, Base Pan (KY Spec A), 37 Elbow, Enclosure Base Conduit (KY Spec A), 37 Elbow, Exhaust (KY Spec A), 37 Elbow, Exhaust (KY), 35 Elbow, Oil Base Male (KY Begin Spec B and KYD), 31 Element, Air Cleaner (KY Begin Spec B and KYD), 28 Element, Air Cleaner (KY Spec A), 24 Element, Choke Thermostat (KY Begin Spec J and KYD), 17 Element, Choke Thermostat (KY Spec AH), 15 Element, Thermostat (KY Begin Spec B and KYD), 28 Element, Thermostat Preheat (KY Spec A), 24 Enclosure, Generator (KY Begin Spec B and KYD), 45 Enclosure, Generator (KY Spec A), 43 Endbell, 25 Endbell (KY Spec A), 24 Endbell (KY Spec B and KYD), 25 Exhaust (KY Begin Spec B), 33 Exhaust (KY Spec A), 32 Exhaust (KYD), 34 Filter, Fuel (KY Begin Spec J and KYD), 17 Filter, Fuel (KY Spec AH), 15 Fitting, Fuel Valve Barbed Hose (KY Spec AD), 19 Fitting, Fuel Valve Barbed Hose (KY Spec EK and KYD Spec A), 19 Fitting, Fuel Valve Barbed Hose (KY Spec EK and KYD Spec B), 23 Fitting, Fuel Valve Barbed Hose (KY Spec EK and KYD), 21 Flyweight, 10 Fuse, Generator Harness (KY Spec A), 56 Fuse, Generator Harness (KY Spec BF), 57 Fuse, Generator Harness (KY Spec GH), 58 Gasket, Air Cleaner (KY Begin Spec L and KYD Begin Spec B), 23 Gasket, Carburetor (KY Begin Spec J and KYD), 17 Gasket, Carburetor (KY Spec AH), 15 Gasket, Carburetor Flange (KY Begin Spec J and KYD), 17 Gasket, Carburetor Flange (KY Spec AH), 15 Gasket, Crankcase, 11 Gasket, Cylinder Head, 8 Gasket, Exhaust (KY Begin Spec B), 33 Gasket, Exhaust (KY Spec A), 32 Gasket, Exhaust Manifold (KYD), 34 Gasket, Exhaust Muffler (KYD), 34 Gasket, Gasoline Air Cleaner Adapter (KY Begin Spec J and KYD), 17 Gasket, Gasoline Air Cleaner Adapter (KY Spec AH), 15 Gasket, Gasoline Intake Manifold (KY Spec AH), 15 Gasket, Gasoline Manifold Insulator (KY Spec AH), 15 Gasket, Insulator (KY Begin Spec L and KYD Begin Spec B), 23 Gasket, Intake Manifold (KY Begin Spec J and KYD), 17 Gasket, LP Air Cleaner Adapter (KY Spec AD), 19 Gasket, LP Air Cleaner Adapter (KY Spec EK and KYD), 21 Gasket, LP Carburetor (KY Begin Spec L and KYD Begin Spec B), 23 Gasket, LP Carburetor (KY Spec AD), 19 Gasket, LP Carburetor (KY Spec EK and KYD), 21 Gasket, LP Carburetor Flange (KY Begin Spec L and KYD Begin Spec B), 23 Gasket, LP Carburetor Flange (KY Spec AD), 19 Gasket, LP Carburetor Flange (KY Spec EK and KYD), 21 Gasket, LP Intake Manifold (KY Spec AD), 19 Gasket, LP Intake Manifold (KY Spec EK and KYD), 21 Gasket, LP Manifold Insulator (KY Spec AD), 19 Gasket, LP Manifold Insulator (KY Spec EK and KYD), 21 Gasket, Manifold Insulator (KY Begin Spec J and KYD), 17 Gasket, Oil Base (KY Begin Spec B and KYD), 31 Gasket, Oil Base (KY Spec A), 30 Gasket, Resonator (KY Spec A), 37 Gasket, Service Panel (KY Begin Spec B), 45 Gasket, Valve Cover, 8 Gear, Balancer, 9 Gear, Camshaft, 10 Gear, Crankshaft, 9 Gear, Governor, 10 Gear, Starter (KY Spec AJ), 26 Generator (KY Begin Spec B and KYD), 53 Generator (KY Spec A), 51 Governor, 13 Grommet, Enclosure Base (KY Begin Spec B), 39 Grommet, Enclosure Base (KY Spec A), 37 Grommet, Enclosure Base (KYD), 41 Grommet, Enclosure Cover (KY Begin Spec B), 45 Grommet, Enclosure Cover (Spec A), 43 Grommet, KY Housing Rubber, 49 Grommet, Underfloor Mounting Remote (KY), 46 Guide, Push Rod, 8 Hanger, Exhaust (KY), 35 Harness Location, Adapter, 60 Harness Location, Customer Interface Pigtail, 60 Harness Location, Extension, 60 Harness Location, Generator, 60 Harness Location, Remote Panel, 60 Harness, AC Output (KY Begin Spec J and KYD), 55 Harness, AC Output (KY Spec BH), 54 Harness, Adapter (KY Spec FH and KYD), 62

4

IndexHarness, Adapter (Spec FH), 62 Harness, Customer Interface Pigtail (Spec FH), 62 Harness, Customer Interface Pigtail (KY Spec BE), 61 Harness, Customer Interface Pigtail (Spec BE), 61 Harness, Engine (KY Begin Spec J and KYD), 59 Harness, Extension (KY Spec BE), 61 Harness, Extension (KY Spec FH and KYD), 62 Harness, Generator (KY Spec A), 56 Harness, Generator (KY Spec BF), 57 Harness, Generator (KY Spec GH), 58 Harness, Generator Harness Splitter (KY Spec BF), 57 Harness, Generator Harness Splitter (KY Spec GH), 58 Harness, Remote, 68 Harness, Remote Panel (Switch Only), 66, 67 Harness, Remote Panel (Switch Only) (KY Begin Spec Fand KYD), 65 Harness, Remote Panel Adapter (KY Spec FH and KYD), 63 Head, Cylinder, 8 Holder Assy, Brush (KY Begin Spec K and KYD), 27 Holder, Governor Spring, 13 Hose, Air Cleaner Preheat (KY Spec J and KYD), 25 Hose, Choke Preheat (KY Begin Spec B), 33 Hose, Choke Preheat (KY Spec A), 32 Hose, Fuel Tank, 36 Hose, Gasoline Fuel (KY Begin Spec J and KYD), 17 Hose, Gasoline Fuel (KY Spec AH), 15 Hose, LP Fuel (KY Spec AD), 19 Hose, LP Fuel (KY Spec EK and KYD), 21 Hose, Preheat (KYD), 34 Housing, Air (KY Begin Spec B and KYD), 28 Housing, Choke (KY Begin Spec J and KYD), 17 Housing, Choke (KY Spec AH), 15 Housing, Scroll (KY Spec A), 51 Housing, Stator (KY Begin Spec B and KYD), 53 Housing, Stator (KY Spec A), 51 Indicator, Oil (KY Begin Spec B and KYD), 31 Indicator, Oil (KY Spec A), 30 Insulation, Cover (KY Begin Spec B and KYD), 45 Insulation, Door (KY Begin Spec B), 45 Insulation, Exhaust (KY Spec A), 37 Insulation, Exhaust Baffle (Spec A), 43 Insulation, Exhaust Barrier (KY Begin Spec B), 39 Insulation, Inlet (KY Spec BH), 45 Insulation, Inlet (Spec A), 43 Insulation, Inlet Baffle (KY Begin Spec B and KYD), 28 Insulator, Carburetor (KY Begin Spec J and KYD), 17 Insulator, Carburetor (KY Spec AH), 15 Insulator, Exhaust (KY), 35 Insulator, Gasoline Intake Manifold (KY Spec AH), 15 Insulator, Intake Manifold (KY Begin Spec J and KYD), 17 Insulator, LP Carburetor (KY Spec AD), 19 Insulator, LP Carburetor (KY Spec EK and KYD), 21 Insulator, LP Intake Manifold (KY Spec AD), 19 Insulator, LP Intake Manifold (KY Spec EK and KYD), 21 Isolator, Engine Mount (KY Begin Spec B), 39 Isolator, Generator Mount (KY Begin Spec B), 39 Isolator, Generator/Engine Mount (KY Spec A), 37 Isolator, Mount (KYD), 41 Isolator, Muffler (KY Begin Spec B), 33 Isolator, Snubber (KY Begin Spec B), 39 Isolator, Snubber (KY Spec A), 37 Isolator, Snubber (KYD), 41 Key, Camshaft, 10 Key, Crankshaft, 9 Key, Fan Hub (KY Begin Spec B and KYD), 53 Key, Fan Hub (KY Spec A), 51 Kit, Air Filter (KY Begin Spec B and KYD), 28 Kit, Carburetor (KY Begin Spec K and KYD), 17 Kit, Carburetor Repair (KY Spec AC), 15 Kit, Carburetor Repair (KY Spec AJ), 15, 17 Kit, Carburetor Solenoid Repair (KY Spec BC)), 15 Kit, Enclosure Cover, 45 Kit, Exhaust Elbow, 68 Kit, Exhaust Elbow Adapter (KY), 35 Kit, Exhaust Tailpipe (KY), 35 Kit, Exhaust Tube (KY), 35 Kit, Fuel Tank, 36 Kit, Fuel Tank (Obsolete), 36 Kit, Governor Sleeve, 10 Kit, KY Housing, 49 Kit, KY Underfloor Base, 49 Kit, KY Underfloor Housing, 49 Kit, Mounting (Underfloor), 47 Kit, Remote Adapter, 68 Kit, Remote Panel (KY Spec BE), 64 Kit, Remote Panel (Switch and Hourmeter), 66 Kit, Remote Panel (Switch and Voltmeter), 67 Kit, Remote Panel (Switch and Voltmeter) (KY Begin Spec F and KYD), 67 Kit, Remote Panel (Switch Only), 65 Kit, Remote, Panel (Switch Only), 65 Kit, Set Mounting, 68 Kit, Starter Drive (KY Begin Spec K and KYD Begin), 27 Kit, Starter Drive (KY Spec AJ), 26 Kit, Tailpipe Hanger, 68 Kit, Underfloor Mounting (KY Begin Spec B)), 46 Kit, Underfloor Mounting (KY), 46 Kit, Underfloor Mounting (KYD), 47 Kits (Misc), 68 Kits, KY Exhaust, 35 KY and KYD Labels, 69 Label, Air Cleaner (KY Begin Spec B and KYD), 28 Label, Charger (KY Begin Spec B), 45 Latch Assy, Service Panel (KY Begin Spec B), 45 Latch, Service Panel (Spec A), 43 Lever, Governor, 13 Lever, Governor Control, 13 Line, LP Fuel Inlet (KY Spec AD), 19 Line, LP Fuel Inlet (KY Spec EK and KYD Spec B), 23 Line, LP Fuel Inlet (KY Spec EK and KYD), 21 Linkage, Choke (KY Begin Spec J and KYD), 17 Linkage, Choke (KY Spec AH), 15

5

IndexLocations, Harness, 60 Lock, Valve Spring, 8 Magneto (KY Begin Spec B and KYD), 25 Magneto (KY Spec A), 24 Manifold, Exhaust (KY Begin Spec B), 33 Manifold, Gasoline Intake (KY Spec AH), 15 Manifold, Intake (KY Begin Spec J and KYD), 17 Manifold, LP Intake (KY Spec AD), 19 Manifold, LP Intake (KY Spec EK and KYD), 21 Meter, Battery Condition (KY Spec BE), 64 Meter, Hour (Begin Spec F), 66 Meter, Hour (KY Spec BE), 64 Meter, Volt (Begin Spec F), 67 Mixer (KY Begin Spec L and KYD Begin Spec B), 23 Mount, Generator, 47 Muffler (KY Begin Spec B), 33 Muffler (KY Spec A), 32 Muffler (KYD), 34 Nipple, Fuel Valve (KY Spec AD), 19 Nipple, Fuel Valve (KY Spec EK and KYD Spec B), 23 Nipple, Fuel Valve (KY Spec EK and KYD), 21 ORing, Oil Fill Tube (KY Spec A), 30 ORing, Oil Indicator (KY Begin Spec B and KYD), 31 ORing, Oil Indicator (KY Spec A), 30 ORing, Rotor (KY Begin Spec B and KYD), 53 ORing, Rotor (KY Spec A), 51 Paint, 68 Paint, Enamel Green, 68 Panel, Control (KY Begin Spec J and KYD), 55 Panel, Control (KY Spec A), 51 Panel, Control (KY Spec BH), 54 Panel, KY Housing, 49 Panel, Remote, 65, 66 Panel, Remote (KY Begin Spec F and KYD), 67 Panel, Remote (KY Spec BE), 64 Panel, Remote Switch and Hourmeter, 66 Panel, Remote Switch and Voltmeter (KY Begin Spec F and KYD), 67 Panel, Remote Switch only, 65 Panel, Service (KY Begin Spec B), 45 Panel, Service (Spec A), 43 Panel, Under Floor (KYD), 47 Panel, Underfloor Mounting (KY), 46 Pawl, Latch, 43 PCB, Control (KYD), 41 Pin, Cylinder Head Hollow Dowel, 8 Pin, Decompression, 10 Pin, Endbell Roll (KY Spec A), 24 Pin, Parallel, 11 Pin, Piston, 9 Pin, Starter Spiral Roll (KY Spec AJ), 26 Pipe, Exhaust (KYD), 34 Piston, 9 Pivot, Speed Adjusting, 13 Plate, Oil Level, 11 Plate, Oil Shield, 9 Plug, Drain (KY Begin Spec B and KYD), 31 Plug, Drain (KY Spec A), 30 Plug, Hole (KY Spec A), 51 Plug, Hole (KY Spec BH), 54 Plug, Spark, 8 Potentiometer (KY Begin Spec J and KYD), 55 Potentiometer (KY Spec A), 51 Potentiometer (KY Spec BH), 54 Pump, Fuel (KY Begin Spec J and KYD), 17 Pump, Fuel (KY Spec AH), 15 Rail, KY Underfloor Mounting Bottom, 48 Rail, Mounting (KYD), 47 Rail, Underfloor Mounting (KY), 46 Rectifier, Generator Harness Bridge (KY Spec A), 56 Regulator, Fuel (KY Begin Spec L and KYD Begin Spec B), 23 Regulator, LP (KY Spec AD), 19 Regulator, LP (KY Spec EK and KYD), 21 Regulator, Voltage (KY Spec A), 24 Regulator, Voltage (KY Spec BH), 39 Relay, Start Solenoid (KY Spec A), 37 Relay, Start Solenoid (KY Spec BH), 39 Relay, Start Solenoid (KYD), 41 Resistor, Generator Harness (KY Spec A), 56 Resistor, Generator Harness (KY Spec BF), 57 Resistor, Generator Harness (KY Spec GH), 58 Resonator, Exhaust (KY), 35 Resonator, Intake (KY Begin Spec B and KYD), 28 Retainer, Starter Clutch (KY Spec AJ), 26 Retainer, Starter Ring (KY Begin Spec K and KYD), 27 Retainer, Starter Spring (KY Spec AJ), 26 Retainer, Valve Spring, 8 Ring Set, Piston, 9 Ring, Collector (KY Begin Spec B and KYD), 53 Ring, Collector (KY Spec A), 51 Rings, Valve Guide, 8 Rod, Air Inlet (KY Spec A), 24 Rod, Connecting, 9 Rod, Governor, 13 Rod, Push, 8 Rotor Assy, Generator (KY Begin Spec B and KYD), 53 Rotor Assy, Generator (KY Spec A), 51 Seal, Air (KY Begin Spec B and KYD), 28 Seal, Air cleaner Spacer (KY Spec EK and KYD), 21 Seal, Air Filter Foam (KY Begin Spec B and KYD), 28 Seal, Barrier Edge (KY Begin Spec B), 39 Seal, Crankshaft Oil, 9 Seal, Cylinder Block Oil, 13 Seal, Endbell (KY Spec A), 24 Seal, Valve Stem, 8 Shaft, Balancer, 11 Shaft, Flyweight, 10 Shaft, Governor Lever, 13 Shield, Carburetor (KY Begin Spec J and KYD), 55 Shield, Carburetor (KY Spec A), 51

6

IndexShield, Carburetor (KY Spec BH), 54 Shield, Control (KY Spec A), 51 Shield, Exhaust Insulation (KYD), 41 Shield, Heat (KY Spec A), 37 Shim, Balancer, 11 Shim, Breather Valve, 8 Shim, Camshaft, 10 Shim, Crankshaft, 9 Sleeve, Governor, 10 Solenoid, Gasoline Fuel Cut (KY Begin Spec BC), 15 Solenoid, Gasoline Fuel Cutoff (KY Begin Spec K and KYD), 17 Solenoid, Start (KY Begin Spec B), 39 Spacer, Muffler (Isolator KYD), 34 Spline, Starter, 26 Spring, Decompression, 10 Spring, Generator Brush, 25 Spring, Generator Brush (KY Spec A), 24 Spring, Governor, 13 Spring, Governor Adjusting Screw, 13 Spring, Governor Rod, 13 Spring, Starter Pinion (KY Spec AJ), 26 Spring, Valve, 8 Starter, 25 Starter (KY Spec A), 51 Stator, Generator (KY Begin Spec B and KYD), 53 Stator, Generator (KY Spec A), 51 Stiffener, Bracket (KY Spec AD), 19 Stiffener, Bracket (KY Spec EK and KYD), 21 Strap, Bond (KY Begin Spec B and KYD), 28 Strap, Bond (KY Spec A), 24 Stud, Exhaust (KY Begin Spec B), 33 Stud, Exhaust (KY Spec A), 32 Stud, Exhaust (KYD), 34 Switch, Oil Level (KY Spec A), 30 Switch, Oil Level (KY Spec BG ), 31 Switch, Remote Panel Start/Stop (KY Begin Spec F and KYD), 65 Switch, Remote Panel Start/Stop (KY Spec BE), 64 Switch, Remote Panel Start/Stop Switch and Hourmeter (Begin Spec F), 66 Switch, Remote Panel Start/Stop Switch and Voltmeter (KY Begin Spec F and KYD), 67 Switch, Start/Stop (Generator Harness) (KY Spec A), 56 Switch, Start/Stop (KY Begin Spec J and KYD), 55 Switch, Start/Stop (KY Spec BH), 54 Tank, Fuel, 36 Tappet, 10 Terminal, Spark Plug, 25 Terminal, Spark Plug (KY Spec BH), 54 Transformer, Voltage (KY Begin Spec B and KYD), 53 Transformer, Voltage (KY Begin Spec J and KYD), 55 Tube, Breather, 8 Tube, Exhaust (KY), 35 Tube, Oil Fill (KY Spec A), 30 Tube, Spacer (KY Begin Spec B), 39 Valve Assy, Fuel (KY Spec AD), 19 Valve Assy, Fuel (KY Spec EK and KYD Spec B), 23 Valve Assy, Fuel (KY Spec EK and KYD), 21 Valve, Breather, 8 Valve, Fuel Tank Shutoff, 36 Valve, Intake/Exhaust, 8 Wheel Assy, Blower (KY Begin Spec B and KYD), 53 Wheel Assy, Blower (KY Spec A), 51 Wrapper, Air Cylinder, 29

7

Cylinder Head25 10 9 8 11 7 6 5 3 7 12 13 14 15 20 22 16 5 18 2 17 1 19 22 21 27 28 23 24

9 8

4

REF NO. 1

PART NO. 1103887 1103888 1103893 1103890

QTY USED 1 1 1 1

PART DESCRIPTION Valve Intake Exhaust Gasket, Cylinder Head Head, Cylinder (Includes Guides, Seats and Valve Guide Rings) Rings, Valve Guide Plug, Spark 60Hz 50Hz Washer, Flat (M10) Bolt, Cylinder Head (M10 x 1.25 x 66mm) Washer, Valve Spring Spring, Valve Retainer, Valve Spring Lock, Valve Spring Seal, Valve Stem Bolt, Flange (M10 x 1.5 x 115mm)

REF NO. 13 14

PART NO. 1231920

QTY USED 1 1 1 1 1 2 1 1 7 1 2 2 2 2 2 1 2

PART DESCRIPTION Valve, Breather Shim, Breather Valve .010 .020 Bolt, Cylinder Head (M8 x 1.25 x 85mm) Bolt, Cylinder Head (M8 x 1.25 x 48mm) Pin, Hollow Dowel Cover, Valve Gasket, Valve Cover Screw, Hex Flange Head (M6 x 1 x 25mm) Tube, Breather Clamp, Hose Arm, Rocker Nut, Rocker Arm Adjusting Nut, Lock Adjusting Rod, Push Guide, Push Rod Stud, Rocker Arm

2 3

15 16 17 18 19 20 21 22 23 24 25 26 27 28

110392201 110392202 110375100 110375101 1103892 1103743 1103861 8003026 1231917 5031851 1150465 1857144 1150496 1150471 1150472 1150497

1103580 4 1670275 1670805 7401008 1103750 1103698 1103701 1103700 1103914 5090289 110375003

2 1 1 2 2 2 2 2 2 1 2

5 6 7 8 9 10 11 12

8

KY/ KYD

Crankshaft

2

1 3 4 12 6 7 9 8 4 5

10 11

13 15 14

16REF NO. 1 1120291 1856828 1856826 2 1130353 1856829 1856827 1120290 1120255 5100160 1041901 1041899 1041780 5150293 5100161 5090258 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 PART NO. QTY USED PART DESCRIPTION Piston (Includes Pin & Clip) Standard 0.25 Oversize 0.50 Oversize Ring Set, Piston Standard 0.25 Oversize 0.50 Oversize Pin, Piston Clip, Piston Pin Bearing, Block End Gear, Crankshaft Gear, Balancer Crankshaft Key, Woodruff Bearing, Gearcase End Seal, Oil REF NO. 12 104172101 104172102 104172103 104172105 104172107 104172108 13 1140373 No Replacement No Replacement 14 1140367 15 1201264 16 1140366 1 1 1 2 1 1 3 3 3 3 3 3 PART NO. QTY USED PART DESCRIPTION Shim (Use As Required) 0.20mm 0.30mm 0.40mm 0.50mm 0.60mm 0.70mm Rod Assy, Connecting (Includes Bolt) Standard 0.25 Undersize 0.50 Undersize Bolt, Connecting Rod Plate, Oil Shield Dipper, Oil

3 4 5 6 7 8 9 10 11

9

KY/ KYD

Camshaft4 & 9 11 1 10 11 6 4 8 5 17 16 6 12 7 8 18 9

3

5 & 9

2

13 14 15

REF NO. 1 2 3 4

PART NO. 1150463 1050682 1050724 1050681

QTY USED 2 1 1 1

PART DESCRIPTION Tappet Camshaft Assy (Spec AD) (Includes Parts Marked +) Camshaft (Begin Spec E) (Includes Parts Marked ) +Gear Assy, Camshaft (Spec AD) (Includes Flyweight, Flyweight Shaft and Pin) Gear, Camshaft (Begin Spec E) Flyweight Shaft, Flyweight Pin, Decompression Spring +Key, Woodruff +Pin, Decompression +Spring, Decompression Gear, Governor *Washer, Flat *Washer, Flat

REF NO. 15

PART NO. 5410508

QTY USED 1

PART DESCRIPTION Sleeve Kit, Governor (Includes Washers Marked *, Governor Stop, Governor Sleeve and Governor Shaft) Bearing, Ball Shim (Use As Required) .50mm .60mm .70mm .80mm .90mm 1.00mm 1.20mm Rod, Push

16 17

5100163 104189601 104189602 104189603 104189604 104189605 104189606 104189607 1150471

1 3 3 3 3 3 3 3 2

5 6 7 8 9 10 11 12 13 14

1050731 1502464 1502302 1502305 5150305 1502465 1502466 1502604 5262077 5262078

1 1 1 1 1 1 1 1 1 1

18

+ Parts Included in Camshaft Assy (Spec AD) Parts Included in Camshaft Assy (Begin Spec E) * Washers Included in Governor Sleeve Kit.

10

KY/ KYD

Crankcase Cover

7

1

9 8

2

6 5 4

3

REF NO. 1 2 3 4 5 6 7

PART NO. 1010787 8150781 1010788 1021421 1021419 7750074 1041792

QTY USED 1 9 1 2 1 2 1

PART DESCRIPTION Cover, Crankcase Bolt, Crankcase Cover (M8 x 1.25 x 30mm) Gasket, Crankcase Screw, Hex Head Cap (Spec AF) Plate, Oil Level (Spec AF) Pin, Parallel Shaft, Balancer (Includes Shaft and Gear)

REF NO. 8 9

PART NO. 5100163

QTY USED 1

PART DESCRIPTION Bearing, Ball Shim, Balancer (Use as Required) 0.50mm 0.60mm 0.70mm 0.80mm 0.90mm 1.00mm 1.20mm

104189601 104189602 104189603 104189604 104189605 104189606 104189607

3 3 3 3 3 3 3

11

KY/ KYD

12

KY/ KYD

Governor5 4 3 1 8 9 6

7

15

2

16

14 10 13 12

17

18

8 19

11

20

REF NO. 1 2 3 4 5 6 7 8 9 10

PART NO. 1502393 1502396 8700465 5260122 7181039 5180617 7401002 1502394 1502395 1502391

QTY USED 1 1 1 1 1 1 1 2 1 1

PART DESCRIPTION Lever, Governor Holder, Governor Spring Nut, Square (M8 x 1.25mm) Washer, Flat (5/16) Screw, Hex Head Cap (M8 x 1.25 x 35mm) Clip, Retainer Washer, Flat (M5) Spring, Adjusting Screw Screw, Special Spring, Governor Rod

REF NO. 11 12 13 14 15 16 17 18 19 20

PART NO.

QTY USED 1 2 1 1 1 1 1 1 1 1

PART DESCRIPTION Rod, Governor Clip, Retainer Shaft, Governor Lever Seal, Oil Spring, Governor Nut, Flanged (M8 x 1.25) Pivot, Speed Adjusting Lever, Governor Control Screw, Governor Adjust Stud, Control Lever Mounting

1502392 5180576 1502401 1502448 1502390 8702159 1502398 150254902 1502514 5202215

13

KY/ KYD

Carburetor Gasoline (KY Spec AH)

8 9 10 13 11 12 15 16 14

2 3 4 5 17 7 6 1

18 19 31 30 26 22 21 20 28 27

29 32

23

24

26

25

14

KY/ KYD

Carburetor Gasoline (KY Spec AH)REF NO. 1 2 3 4 5 6 7 PART NO. 1460530 1542821 1542815 1460531 1460532 1460533 1460534 1460614 1460741 8 9 10 11 12 13 14 1530639 2323720 153063801 1530659 5170305 1530640 153063701 153065102 5260003 8602005 145068702 145070502 7401004 8002046 QTY USED 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 PART DESCRIPTION Insulator Gasket, Intake Manifold Manifold, Intake S Gasket, Manifold Insulator +Insulator S Gasket, Carburetor Carburetor Spec A Spec BC Obsolete Spec DH, Spec J thru S/N F120599 Linkage, Choke Bearing, Flange Housing, Choke Cover, Choke Element Cap, Dome Element, Choke Thermostat Cover, Choke Spec A Spec BH Washer, Flat (3/16) Nut, Hex (M4 x .7mm) Adapter, Air Cleaner Spec B, C ~ Spec DH Washer, Flat (M6) Screw, Hex Head Cap (M6 x 1 x 80mm) Gasket, Carburetor Flange * Spec A ~ Spec BH Adapter, Air Cleaner (Spec A) Obsolete Gasket, Air Cleaner Adapter *^ Spec AD +~ Spec EH Filter, Fuel Pump, Fuel (Electric) (E2) (Spade Terminal) Screw, Pan Head Torx (M6 x 1 x 10mm) Clamp, Hose (.47) Hose, Fuel Spec A (460mm) Spec BJ (546mm) Solenoid, Fuel Cutoff (Spec BC Non Emissions Only) (E3)(Not Replaceable Spec DJ) Sleeving, Convoluted Nut, Flanged (M8 x 1.25mm) Stud REF NO. 32 PART NO. QTY USED PART DESCRIPTION Kits (Parts Without Part Numbers are Not Sold Separately) Solenoid (Spec B, C) (For use with Carburetor 1460614 (Includes Solenoid Valve Assy, Gaskets and Solenoid Holder) Carburetor (Spec BH, J thru S/N F120599) (For use with Carburetor 1460741) (Includes Gaskets Marked , Parts Marked +, Float, Float Pin, Float Valve and Gaskets) Carburetor (Spec AC) (For use with Carburetors 1460534 and 1460614) (Includes Gaskets Marked S , Parts Marked ^, Float, Gaskets, Float Valve, Float Pin and Main Limiter Cap) Spec A (Includes Gaskets Marked S , Parts Marked * and Carburetor 1460534) Spec BC Emissions Conversion Kit (Includes Gaskets Marked S and Parts Marked ~) (Converts to Emissions Carburetor 1460741 introduced for Spec D) Spec DH, Spec J thru S/N F120599 (Includes Gaskets Marked) (Uses Emissions Carburetor 1460741) Obsolete

1460646

1

1460758

1

1460651

1

15 16 17

1460759

1

18 19 20

1460743

1

21 22

1450617 1450695 1450625

1 1 1

23 24 25 26 27

1402586 140277101 1492457 149231101 823100203 503195109 5031759 503191201 1460615

1 1 1 1 1 2 1 1 1 1

1460742

1

28

29 30 31

898131405 8702159 1542818

1 2 2

S Gaskets Included with Carburetors and Repair Kits. Carburetor Part Numbers are embossed on the Carburetor. * Parts Included with Carburetor (Spec A) ~ Parts Included with Emissions Carburetor Conversion Kit (Spec BC) ^ Parts Included with Carburetor Repair Kit (Spec AC) + Parts Included in Carburetor Repair Kit (Begin Spec B and During Spec J) Parts Included with Carburetor (During Spec J)

15

KY/ KYD

Carburetor, Gasoline (KY Begin Spec J and KYD)

8 9 10 13 11 12 15 16 14

1 3 4 5 6 2 7 17

30 29 19 18 22 28 26 27 20 21 31 32

23

24 26 25

16

KY/ KYD

Carburetor, Gasoline (KY Begin Spec J and KYD)REF NO. 1 2 3 4 5 6 7 PART NO. 1460530 1542821 1542815 1460531 1460532 1460533 1460741 1460765 1460803 1530639 2323720 153063801 1530659 5170305 1530640 153065102 5260003 8602005 145070502 7401004 8002046 140253606 1450695 140277101 1492457 149231102 823100203 503195109 503191201 QTY USED 1 2 1 1 1 1 1 PART DESCRIPTION REF NO. 28 29 30 31 32 PART NO. QTY USED 1 2 2 1 1 1 PART DESCRIPTION Solenoid, Fuel Cutoff Nut, Flanged (M8 x 1.25mm) Stud Sleeving, Convoluted Kit, Carburetor (w/Carburetor 1460803) Carburetor (Spec BH, J thru S/N F120599) (For use with Carburetor 1460741) (Includes Gaskets Marked , Parts Marked +, Float, Float Pin, Float Valve and Gaskets) Carburetor (For use Begining S/N F120600 (During Spec J) (Includes Parts Marked + and the Following Repair Package) Carburetor Package, Repair (For use Beginning S/N F120600 During Spec J) (Includes Float, Float Valve, Float Pin, and Gaskets) Spec DH, Spec J thru S/N F120599 (Includes Gaskets Marked) (Uses Emissions Carburetor 1460741) Obsolete

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1

+ Insulator, Head Gasket, Intake Manifold Manifold, Intake Gasket, Manifold Insulator Insulator, Carburetor Gasket, Carburetor Carburetor Spec J thru S/N F120599 Spec J After S/N F120599 Spec K Linkage, Choke Bearing, Flange Housing, Choke Cover, Choke Element Cap, Dome Element, Choke Thermostat Cover, Choke (KY Begin Spec and KYD) Washer, Flat (3/16) Nut, Hex (M4 x .7mm) Adapter, Air Cleaner (KY Begin Spec D and KYD) Washer, Flat (M6) Screw, Hex Head Cap (M6 x 1 x 80mm) Seal, Air Cleaner Spacer Gasket, Carburetor Flange Gasket, Air Cleaner Adapter Filter, Fuel Pump, Fuel (Electric) (E2) (Ring Terminal) Screw, Pan Head Torx (M6 x 1 x 10mm) Clamp, Hose Hose, Fuel (546mm)

1460615 8702159 1542818 898131405 1460785 1460758

1460783

1

1460784

1

1460742

1

+ Parts Included in Carburetor Repair Kit (Begin Spec B and During Spec J) Parts Included with Carburetor (During Spec J)

17

KY/ KYD

Carburetor LP (KY Spec AD)33

32 31 30

34 29 35 28 36 37 22

38 19 26 23 27 22 21 24 25

20 10 19 10

18 13

12 7 8

6 4 5 9

3

17 16 10 14 15 11

1 2

18

KY/ KYD

Carburetor LP (KY Spec AD)REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1450617 1450695 8002046 7401004 145068702 5032015 5020395 1 1 2 2 1 2 1 PART NO. 1460530 1542821 1542815 1542818 8702159 1460531 1460532 1460533 5032006 5032094 5031418 1460602 1402586 1450625 QTY USED 1 2 1 2 2 1 1 1 1 3 1 1 1 1 PART DESCRIPTION Insulator, Head Gasket, Intake Manifold Manifold, Intake Stud Nut, Flanged (M8 x 1.25mm) Gasket, Manifold Insulator Insulator Gasket, Carburetor Hose, Fuel (5.63 Lg) (.375 ID x .75 OD) Clamp, Hose Hose, Fuel Carburetor Gasket, Air Cleaner Adapter Adapter, Air Cleaner (Spec A) Obsolete Gasket, Carburetor Flange Spec A Begin Spec B Screw, Hex Head Cap (M6 x 1 x 80mm) Washer, Flat (M6) Adapter, Air Cleaner (Spec BD) Hose, Fuel (40) (.38 ID x .69 OD) Connector, Hose (1/8 NPT x 1/4 ID) (Beginning Spec E, Hose Connector Supplied with Regulator) Regulator (K2)(Includes Inlet Fitting) REF NO. 22 23 24 PART NO. QTY USED 3 1 1 PART DESCRIPTION Clamp, Hose Stiffener, Bracket Screw, Torx Pan Head Thread Forming (M6 x 12mm) Screw, Lock Head Flange (1032 x 1/2) Bracket, Regulator Screw, Flange Lock Hex (#1032 x 5/16) Fitting, Barbed Hose Valve Assy, Fuel (E3) LP Liquid sets LP Vapor sets Nipple, Close Coupling, Anchor Line, Inlet Fuel (KY Begin Spec B)(75 LG x 1/418 NPT) Connector, Female (1/418 NPT) (KY Begin Spec B and Spec 11276A) Fitting, Barbed Hose (Spec A Except Spec 11276A) Nipple KY Spec A (Except 11276A) KY Spec 11276A Bracket, Solenoid KY Spec A KY Begin Spec B Obsolete Screw, Torx Pan Head (M6 x 1 x 10mm) Washer, EIT Lock Torx (M6)

5031851 307283102 823000306

25 26 27 28 29

8210005 148098502 8210004 5021162 3072501 3072961 5020047 5021133 149252301 5021214

1 1 1 1 1 1 1 1 1 1

30 31 32 33

16 17 18 19 20

34 35

5021200

1

5021201 5050071 36 307279502 307282402 823100203 8560006

1 1 1 1 1 2

37 38

21

1480987

1

19

KY/ KYD

Carburetor LP (KY Spec EK and KYD Spec A)31

30 29 28

27 32 26 33 34 35 19

37 19 38 24 21 25 36 23

20 10 10 9

22

3 18 10 6 7 8 5 4

11 17 13 12

16 15 1 14 2

20

KY/ KYD

Carburetor LP (KY Spec EK and KYD)REF NO. PART NO. 1460722 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1460530 1542821 1542815 1542818 8702159 1460531 1460532 1460533 5032006 5031851 1460668 140277101 1450695 104253606 8002046 7401004 145070502 5032015 5031851 1481013 307283102 823000306 QTY USED 1 1 2 1 2 2 1 1 1 1 3 1 1 1 1 2 2 1 1 2 1 1 1 PART DESCRIPTION Kit,Carburetor (Includes Parts Marked +) Insulator, Head Gasket, Intake Manifold *Manifold, Intake Stud Nut, Flanged (M8 x 1.25mm) *+Gasket, Manifold Insulator *Insulator *+Gasket, Carburetor *Hose, Fuel (5.63 Lg) (.375 ID x .75 OD) *Clamp, Hose *+Carburetor *+Gasket, Air Cleaner Adapter *Gasket, Carburetor Flange (KY Begin Spec B and KYD) *Seal, Air cleaner Spacer *Screw, Hex Head Cap (M6 x 1 x 80mm) *Washer, Flat (M6) *Adapter, Air Cleaner *Hose, Fuel (40) (.38 ID x .69 OD) Clamp, Hose *Regulator (K2) Stiffener, Bracket Screw, Torx Pan Head Thread Forming (M6 x 12mm) REF NO. 23 24 25 26 27 28 29 30 31 PART NO. 8210005 148098502 8210004 5021162 3072961 5020047 5021133 149252301 5021214 QTY USED 1 1 1 1 1 1 1 1 1 PART DESCRIPTION Screw, Lock Head Flange (1032 x 1/2) Bracket, Regulator Screw, Flange Lock Hex (#1032 x 5/16) Fitting, Barbed Hose Valve, Fuel (Shut Off) Nipple, Close Coupling, Anchor Line, Inlet Fuel (Begin Spec B) (75 LG x 1/418 NPT) Connector, Female (1/418 NPT) (Begin Spec B and Spec 11276A) Nipple Bracket, Solenoid Screw, Torx Pan Head (M6 x 1 x 10mm) Washer, EIT Lock Torx (M6) Carb Assy. (Includes Parts Marked*) Hose, LP Fuel Sleeving, Convoluted

32 33 34 35 36 37 38

5050071 307299702 823100203 8560006 154283812 5032015 898119624

1 1 2 1 1 1

* Parts Included in Carburetor Assy.

21

KY/ KYD

Carburetor LP (KY Begin Spec L and KYD Spec B)

29

28 27 26 30 31 32 33 24 36 25

33 15 35 22 16 17 36 34 23 18 15

19 18

36

13

14

36 9

10

12 4 3 20 2 5 21 6 8 11 7

11

1

22

KY/ KYD

Carburetor LP (KY Begin Spec L and KYD Begin Spec B)REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. QTY USED 1 1 2 2 1 1 2 1 1 1 2 1 1 1 6 1 2 2 PART DESCRIPTION Gasket, Carburetor Flange Seal, Air Cleaner Spacer Washer, Flat (M6) Screw, Hex Head Cap (M6 x 1 x 80mm) Adapter, Air Cleaner Gasket, Carburetor Nut, Locking Flange Insulator, Carb Gasket, Insulator Elbow, Intake (Machine) Gasket, Intake Elbow Insulator, Head Hose, Vapor LPG (.69OD x 11.8) Hose, Vent (.19ID x 22) Screw, Pan Head Torx Thread Form (M6 x 1 x 14mm) Bracket, Fuel Regulator Screw, Locking Head (1/420 x 5/8) Clamp, Hose REF NO. 19 20 21 22 23 24 25 26 27 28 29 PART NO. QTY USED 1 1 1 1 1 1 1 1 1 1 1 PART DESCRIPTION Tube, Breather Gasket, Air Cleaner Mixer Regulator, Fuel Bracket, Fuel Regulator Fitting, Barbed Hose Valve, Fuel (Shut Off) Nipple, Close Coupling, Anchor Line, Inlet Fuel (Begin Spec B) (75 LG x 1/418 NPT) Connector, Female (1/418 NPT) (Begin Spec B and Spec 11276A) Nipple Bracket, Solenoid Screw, Torx Pan Head (M6 x 1 x 10mm) Washer, EIT Lock Torx (M6) Hose, LP Fuel Sleeving, Convoluted Clamp, Hose

1450695 140253606 7401004 8002046 1450705 1460533 8702159 1460532 1460531 1542815 1542821 1460530 503214305 503228906 823000305 148126502 8210018 5031851

1231917 140277101 1460829 1481266 148126402 5021162 3072961 5020047 5021133 149252301 5021214

30 31 32 33 34 35 36

5050071 307299702 823100203 8560006 503214309 898119615 5032309

1 1 2 1 1 4

23

KY/ KYD

Endbell (KY Spec A)3

2 4 12 11 13 10 9 8 5 6, 7 1

4 14 15 16

17 19 22 18 20 21

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

QTY USED 1 1 1 4 2 1 1 2 2 1 1 1 1

PART DESCRIPTION Endbell, Obsolete Pin, Roll Seal, Endbell Screw, Pan Head Torx (M4 x .7 x 12mm) Washer, Flat (#8) Block Assy, Brush (Includes Brush, Spring and Block) Block, Brush Spring, Generator Brush Brush, Generator Element, Air Cleaner Element, Thermostat Preheat Cover, Air Filter Thermostat Rod, Air Inlet

REF NO. 14 15 16 17 18 19

PART NO. 5260018 8000017

QTY USED 1 1

PART DESCRIPTION Washer, Flat (1/4) Screw, Hex Head Cap (1/420 x 31/2) Cover, Air Cleaner Magneto Screw, Torx Pan Head (M6 x 1 x 25mm) Regulator, Voltage (VR1) 60 Hz 50 Hz Screw, Pan Head (M8 x 1.25 x 20mm) Strap, Bond Washer, EIT Lock (5/16)

2110437 5160151 509027402 823000204 5260003 2121283 2121282 212127603 2140103 1402609 1530641 1450561 1450615

1402576 1 1601358 1 823000304 1

20 21 22

3050851 3050866 823000701 3372560 8560008

1 1 1 1 1

24

KY/ KYD

Endbell (KY Begin Spec B and KYD)

17 8 4 20 19 12 11 10 2 15 9 16 18

6 5 7 14 3 2REF NO. 1 2110460 211049700 1 1 PART NO. QTY USED PART DESCRIPTION Endbell KY Spec BH Gasoline (KY Begin Spec J and KYD)(Includes Parts Marked *) LP (KY Begin Spec J and KYD)(Includes Parts Marked *) Screw, Pan Head Torx Thread Forming (M6 x 25mm) KY Spec GH KY Begin Spec J and KYD +Magneto (G2) (KY Spec BH and KYD) Screw, Pan Head Torx (M4 x .7 x 16mm) KY Spec BH * KY Begin Spec J and KYD Coil Ignition (KY Begin Spec J and KYD, Includes Boot and Terminal) Terminal, Spark Plug Boot, Spark Plug *Washer, Flat (3/16) *Block Assy, Brush (Includes Brush, Spring and Block) REF NO. 10 11 12 13 14 15 16 2264297 2264795 8150781 1 1 2 PART NO. QTY USED 2 2 1 1 1 1 PART DESCRIPTION *Brush, Generator *Spring, Generator Brush *Block, Brush +Hose, Preheat (Gasoline Units) (KY Spec BH and Part of J) Plug (LP Units) +ORing (Gasoline Units) (KY Spec BH and Part of J) Cable, Starter KY Spec BH KY Begin Spec J and KYD Screw, Hex Washer Head Cap (M8 x 1.25 x 30mm) Starter (See Separate Page for Components) KY Spec BJ KY Begin Spec K and KYD Nut, Hex Washer, LockSpring (1/4)

13

6, 7

4

1

2140103 212127603 2121282 5031351 5170103 5090313

211049701

1

2 823000304 823000304 1601358 4 6 1

17 18

3 4

5

823000209 823000209 1660866

4 2 1

1911798 1912312 19 20 8620001 8500040

1 1 1 1

6 7 8 9

1670267 1671627 5260003 2121283

1 1 2 1

* Parts Included with Endbell Beginning Spec J. + Eliminated During Spec J.

25

KY/ KYD

Starter Components (KY Spec AJ)

2

3 7 12 8

6

9 5

10 4

11 1

REF NO. 1 2 3 4 5 6

PART NO. 1911798 1911867 1912155 1912156 1912157 1911821 1911870

QTY USED 1 1 1 1 1 1 1

PART DESCRIPTION Starter (B1) Cap Assy, End (Includes Brushes) Armature Cap Assy, Drive (Includes Bushing) Kit, Drive (Includes Parts Marked *) *Retainer, Spring *Spring, Pinion

REF NO. 7 8 9 10 11 12

PART NO. 1911869 1911863 1911864 1911865 1911868 1911866

QTY USED 1 1 1 1 1 1

PART DESCRIPTION *Pin, Spiral Roll *Cover, Spring *Retainer, Clutch *Washer *Gear, Starter *Clutch and Spline

* Parts Included in Drive Kit.

26

KY/ KYD

Starter Components (KY Begin Spec K and KYD)

3 2

6

1

5

4

REF NO. 1 2 3 4

PART NO. 1912312 1912320 1912156 1912321 1912317

QTY USED 1 1 1 1 1

PART DESCRIPTION Starter, Complete (B1) Retainer, Ring Cap Assy, Drive (Includes Bushing) Armature Cap Assy, End (Includes Bushing)

REF NO. 5 6

PART NO. 1912316 1912313

QTY USED 1 1

PART DESCRIPTION Holder Assy, Brush (Includes Brushes) Kit, Drive (Includes Ring Retainer, Retainer Spacer, Wave Washer, Spring, Starter Gear, and Clutch/Spline)

27

KY/ KYD

Air Housing (KY Begin Spec B and KYD)

21 2 1 3 4 6 7 8 9, 10 11 19 5 12 15 17 18 16 14 20 22

13

REF NO. 1

PART NO.

QTY USED 1 1 1 1 1 1 4

PART DESCRIPTION Housing, Air KY Spec BH KY Begin Spec J and KYD Door, Preheat (Gasoline Units) Seal, Air (Right) Seal, Air (Left) Washer, Flat (5/16) Screw, Torx Pan Head Thread Forming (M6 x 1 x 20mm) Resonator, Intake Cover, Resonator Screw, Torx Pan Head Thread Forming Washer, Flat (5.551D x 19.050 x 8) Insulation, Inlet Baffle Cover, Air Cleaner

REF NO. 13 14 15 16 17 18

PART NO. 8650029 1403295

QTY USED 2 1 1 1 1 1 1 1 1 1 1

PART DESCRIPTION Nut, Wing Kit, Air Filter (Includes Parts Marked *) *Element, Air Cleaner *Seal, Air Cleaner Spacer Washer, EIT Lock (5/16) Strap, Bond KY Spec BH KY Begin Spec J and KYD Screw, Pan Head Thread Forming (M8 x 1.25 x 25mm) Clip, PushOn (Gasoline Units) Element, Thermostat (Gasoline Units) *Label, Air Cleaner

2 3 4 5 6

1345029 1345213 1402854 5090308 5090305 5260115 823000901

1403280 140253606 8560008 3372312 3373467 823000702 5180649 1530664 986769

19 20 21 22

7 8 9 10 11 12

1345031 1345032 815083802 5260012 4054896 140282001

1 1 4 4 1 1

* Parts Included in Air Filter Kit

28

KY/ KYD

Air Cylinder

2

1

3

2

REF NO. 1 2

PART NO.

QTY USED 1 5 2 1

PART DESCRIPTION Cover, Air Cylinder Screw, Torx Pan Head Thread Forming (M6 x 1 x 12mm) Gasoline LP Wrapper, Air Cylinder

134491901 823000306 823000306 1345119

3

29

KY/ KYD

Oil Base (KY Spec A)

10

2

1

9

5 6 3 8

7 4

REF NO. 1 2 3 4 5

PART NO. 1021411 1021412 8150780

QTY USED 1 1 10 1 1

PART DESCRIPTION Base, Oil Gasket, Oil Base Screw, Hex Washer Head (M8 x 1.25 x 35mm) Plug, Hex Head Drain (1/4) ORing

REF NO. 6 7 8 9 10

PART NO.

QTY USED 1 1 1 1 1

PART DESCRIPTION Nut, Jam (7/814) Tube, Oil Fill ORing Indicator, Oil (Includes ORing) Switch, Oil Level (S2)

5020153 509028202

8680013 123194401 5090142 1231953 3081059

30

KY/ KYD

Oil Base (KY Begin Spec B and KYD)

7

9 8 6

5

1

2

3 4

REF NO. 1 2 3 4

PART NO. 8150780 5020806 5020153

QTY USED 10 1 1 1

PART DESCRIPTION Screw, Hex Head Cap (M8 x 1.25 x 35mm) Elbow, Male (Spec 11320) Plug, Drain (1/414 NPT) (All Specs Except 11320) Plug, Drain (3/414 NPT

REF NO. 5 6 7 8 9

PART NO. 5090307 1232015 3081059 1021444 1021412

QTY USED 1 1 1 1 1

PART DESCRIPTION ORing Indicator, Oil (Includes ORing) Switch, Oil Level (S2) (Spec BG) Base, Oil Gasket, Oil Base

505149202

31

KY/ KYD

Exhaust (KY Spec A)

3 2 4 6 5

1 9

8

7

REF NO. 1 2 3 4

PART NO. 155268302 823000701 8700236 8212046

QTY USED 1 2 1 1

PART DESCRIPTION Bracket, Muffler Screw, Torx Pan Head (M8 x 1.25 x 20mm) Nut, Hex (#1032) Screw, Locking Flange (M8 x 1.25 x 20mm)

REF NO. 5 6 7 8 9

PART NO. 1552678 5031533 1542815 5202216 8702055

QTY USED 1 1 1 2 2

PART DESCRIPTION Muffler Hose, Preheat (Gasoline) Gasket, Exhaust Stud, Exhaust Nut, Locking Flange Hex (M8 1.25)

32

KY/ KYD

Exhaust (KY Begin Spec B)9 10 8 11 2 7 4 8 9

7 4

6 1 3 2

5

REF NO. 1

PART NO. 5202216 5202215 1542816 1542975

QTY USED 2 2 2 1 4 2

PART DESCRIPTION Stud, Exhaust KY Spec BH KY Begin Spec J Gasket, Exhaust Manifold, Exhaust (Includes Tube) Nut, Torque Hex (M8) Isolator, Bottom Muffler

REF NO. 6 7 8 9 10 11

PART NO.

QTY USED 1 2 4 4 1 2

PART DESCRIPTION Muffler Isolator, Top Muffler Washer, Flat (#10) Screw, Pan Head Machine (M5 x .8 x 20mm) Hose, PreHeat Screw

2 3 4 5

1552783 4020678 5260011 823100606 503153303 8002057

870219304 4020675

33

KY/ KYD

Exhaust (KYD)

12 10

11

8 9

2

1

6 7 3 3 4 5 7REF NO. PART NO. 5410916 1 2 3 4 5 6 7 1554046 1542816 5081194 1554084 5260113 5260115 8000026 QTY USED 1 1 1 4 4 4 2 6 PART DESCRIPTION Kit, Muffler (Includes Parts Marked *) *Muffler *Gasket, Exhaust Muffler *Grommet *Spacer, Muffler (Isolator) *Washer, Flat *Washer, Flat (5/16) *Screw, Hex Head (5/1618NC x 3/4) REF NO. 8 9 10 11 12 PART NO. QTY USED 1 1 1 2 2

4 5 7PART DESCRIPTION Pipe, Exhaust Gasket, Exhaust Manifold Hose, Preheat (3) Nut, Hex Flange (M8 X 1.25mm) Stud, Exhaust

1554063 1542816 503153303 8700557 5202215

* Parts Included in Muffler Kit.

34

KY/ KYD

KY Exhaust Kits

Exhaust Tube

Elbow Adapter

Tailpipe

3 1 2 4

3

3 7

&5

10

14

11 7 9 15 13 12 8 6 13

REF NO. 1 2 3 4

PART NO. 1552850 1552856 1551256 1552847

QTY USED 1 1 1 1

PART DESCRIPTION Kit, Exhaust Tube (Includes Adapter and Clamp) Adapter, Exhaust *~Clamp Kit, Exhaust Elbow Adapter (Includes Exhaust Elbow and Clamp) Elbow, Exhaust Kit, Exhaust Tailpipe 540mm Tube (Includes Parts Marked *) 559mm Tube (Includes Parts Marked ~)

REF NO. 7

PART NO. 1552844 155284401 1552860 1552861 8000031 1552859 8000026 8620015 1552174 1552449

QTY USED 1 1 1 2 2 3 1 2 1 1

PART DESCRIPTION Tube, Exhaust * 540mm ~ 559mm *~Insulator, Exhaust *~Clamp, Exhaust *~Screw, Hex Head Cap 5/1618 x 1.5 *~Backplate, Exhaust *~ScrewHex Head Cap 5/1618 x .75 *~Nut, Hex 5/16 Hanger, Exhaust 1.5 O.D. Resonator, Exhaust

8 9 10 11 12 13 14 15

5 6

1552843 1552845 1553263

1 1 1

35

KY/ KYD

Fuel Tank Kit

3 4

2

1

7 8

5

6

Obsolete

REF NO. 1 2 3 4

PART NO. 4150584 4150511 5050007 5040169 5020395

QTY USED 1 1 1 1 1

PART DESCRIPTION Kit, Fuel Tank (Obsolete) Tank, Fuel (6 Gallon) Bushing, Reducer (1/4 x 1/8) Valve, Shutoff (1/8) Connector, Barbed Hose (1/8)

REF NO. 5 6 7 8

PART NO. 5030708 5030731 5020397 5020398

QTY USED 1 4 1 1

PART DESCRIPTION Hose, Fuel (1/4 ID x 14) Clamp, Hose Coupling, Quick Disconnect Female Coupling, Quick Disconnect Male

36

KY/ KYD

Enclosure Base (KY Spec A)25 5 7 8

6 9 10

6 2 4 11 3

26 27 1

5

24 12

13 19 15 14 7 17 16 18 28 15

20 21 22 23

REF NO. 1 2 3 4 5 6

PART NO.

QTY USED 1 3 1 1 2 2 4 9 1 4 1 1 2 1 1 4

PART DESCRIPTION Insulation, Exhaust Isolator, Mounting Nut, Lock Base, Enclosure Nut, Hex (5/1624) Washer, Spring Lock (5/16) 60 Hz 50 Hz Screw, Torx Pan Head (M6 x 1 x 12mm) Relay, Start Solenoid (K1) Screw, Round Head Steel (#6 x 5/16) Bracket, Control Board, PC Tie, Cable Grommet, Enclosure Base Elbow, Conduit Washer, EIT Lock (5/16)

REF NO. 16 17 18 19 20 21 22 23

PART NO. 8620015 5410540 4020641 8160101

QTY USED 2 3 3 1 1 1 1 1 1 1 1 1 1 3

PART DESCRIPTION Nut, Hex (5/1618 Screw, Isolator Mounting (Includes Washer) Isolator, Snubber Bolt, Carriage (5/1618 x 11/4) Gasket, Resonator Adapter, Resonator Clamp, Exhaust (13/4) Elbow, Exhaust 45 Angle 90 Angle Screw, Cap Hex Head (5/1618 x 1) Edging, Base Pan (1675mm) Edging, Base Pan (683mm)) Shield, Heat Washer

4054306 4020640 3310041 405430501 8680002 8500045 8500045 823100201 3072586 8090017 319127901 3004155 3320942 5080315 3310521 8560008

7 8 9 10 11 12 13 14 15

155267701 1552675 1552715 1552676 1552682 8000730 405475502 508108301 155264402 5260029

24 25 26 27 28

37

KY/ KYD

Enclosure Base (KY Begin Spec B)25 26 3 26 27 32 31 30 29 25 35 36 37

37 34

25 26 28

3 27 26 25 33

35

23

24

3 20 19

22

21 3 21 3 18

1

2 8 3 4 7

9 10 9 11 12 3 13 8 3 3 17

9 8 12 13

10

14 15 5 6 16

38

KY/ KYD

Enclosure Base (KY Begin Spec B)REF NO. 1 405489002 405533602 405581102 1 1 1 PART NO. QTY USED PART DESCRIPTION Base, Enclosure Gasoline Spec BD Spec E Begin Spec F LP Spec B, C Spec D, E Begin Spec F Grommet, Enclosure Base Screw, Pan Head Torx Machine (M6 x 1 x 10mm) Clamp, Conduit (Not Included With Spec 11580 or 11320) Connector, Straight (1/2 Pipe Thread) (Spec 11580) Conduit (1/2 x 36) (Spec 11580) Bushing Snap (Begin Spec F Except Spec 11580 G & H) Armor (Spec 11580 G & H only) Isolator, Snubber (Gasoline Spec BD; LP Spec B, C) Tube, Spacer (Gasoline Spec BD; LP Spec B, C) Washer, EIT Lock (5/16) Nut, Hex (5/1618) Washer, Flat (7/16) (Gasoline Spec BD; LP Spec B, C) Screw, Hex Head Thread Forming (M10 x 1.5 x 70mm) Gasoline Spec BD (Hex Head) Begin Spec E (Socket Head) LP Spec B, C Begin Spec D Isolator, Snubber (Gasoline Begin Spec E; LP Begin Spec D) Washer, Flat (Gasoline Spec E; LP Spec D) REF NO. 16 5410540 2 PART NO. QTY USED PART DESCRIPTION Screw, Isolator Spec D/EH (Includes Washer) (Gasoline Spec E; LP Spec D) Begin Spec J Cover, Drain Gasoline Spec BD Begin Spec E LP Spec B, C Begin Spec D Bolt, Carriage (5/1618 x 11/4) Edging (2388mm) Isolator, Engine End Isolator, Generator End Board, PC (Begin Spec J) Screw, Torx Pan Head (Begin Spec J) Bracket, Control (Begin Spec J) Nut, Hex (5/1624) Washer, Spring Lock (5/16) Relay, Start Solenoid (K1) Board, PC Spec BE Spec FH Bracket, Control (Spec BH) Screw, Round Head Steel (#6 x 5/16) (60Hz, 120V, Gasoline Units) (Spec BH) Regulator, Voltage (VR1) (Spec BH) (60Hz, 120V, Gasoline Units) 60 Hz 50 Hz Screw, Torx Pan Head (Spec BH) (M6 x 14mm) Seal, Barrier Edge Barrier, Exhaust Nut, Flange Lock (M6 x 1) Insulation, Exhaust Barrier Nut, PushOn

8150785 17 405496402 102145602 405496402 102145602 8000030 508109301 402066402 402066401 3005046 815094302 319381102 8680002 8500045 3072586 3004320 3004923 319215203 8090017

2

2 3 4 5 6 7

405489002 1 405533602 1 405581101 1 5080315 1 823100203 14 331053902 3310115 3310255 1 1 1

1 1 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 4

18 19 20 21 22 23 24 25 26 27 28

5080208 3310545 8 9 10 11 12 13 4020665 402068602 8560008 8620015 5260014

1 1 4 4 4 2 4

29 30

31

815084205 815087401

4 4

32 33 34 35 36 37

3050851 3050866 823100204 5081091 405489202 8702054 4054895 5180581

1 1 1 1 1 2 1 4

14

815084205 815087401 4020641

4 4 2

15

5260032

2

39

KY/ KYD

Enclosure Base (KYD)

4

20

21

22 21 20

19

18 17 14 8 16 11 12 11 13 4 10

1

2 3 4 5 15 9 4 8

4

3

7

6 7 6

40

KY/ KYD

Enclosure Base (KYD)REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. QTY USED PART DESCRIPTION Base, Enclosure Grommet, Enclosure Base Screw, SKT TH Head Torx Screw, Pan Head Torx (M6 x 1 x 10mm) Clamp, Conduit Screw, Isolated Mounting Isolator, Snubber Washer, EIT Locking (5/16) Nut, Hex (5/1618 UNC) Shield, Exhaust Insulation Edging Isolator, Mount REF NO. 13 14 15 16 17 18 19 20 21 22 PART NO. QTY USED 2 1 1 1 1 1 1 2 2 1 PART DESCRIPTION Isolator, Mount Screw, Hex Head (5/1618 NC x 1.25) Bushing, Snap Strap, Bond PCB, Control Bracket, Control Mounting Screw, Hex Washer Head Thread Forming (1/420 x .5) Nut, Hex Jam (5/1624UNC) Washer, Split Locking (5/16) Relay, Start Solenoid

403502902 1 5080315 1 815087401 4 823100203 10 331053902 8150785 4020641 8560008 8620015 4057661 5080333 402066402 1 2 2 3 1 1 4 2

402066401 8000030 5080208 3373467 3271413 319381102 815094302 8680002 8500045 3072586

41

KY/ KYD

42

KY/ KYD

Generator Enclosure (KY Spec A)

1

12

11

2 6 9 4 3 6 5 10 12

7

8

REF NO. 1 2 3 4 5 6 7 8

PART NO. 4054524

QTY USED 1 6 1 1 6 5 1 1

PART DESCRIPTION Cover Assy, Enclosure (Includes Parts Marked *) *Clip, Christmas Tree *Grommet, Remote *Insulation, Inlet *Washer, Flat (Special) Screw, Shoulder Torx (M6 x 14mm) Insulation, Upper Exhaust Baffle *Panel, Service (Includes Latches, Insulation, Label, Gasket and Washers)

REF NO. 9 10 11 12

PART NO.

QTY USED 2 2 2 2

PART DESCRIPTION Pawl, Latch (Early Spec A) Latch, Service Panel (Early Spec A) Latch Assy, Service Panel (Later Spec A) Nut, Hex (M22 x 1.5)

406073702 4060739 4060779 8702198

5180623 5080315 4054308 5260394 823001001 405430702 4055154

* Parts Included in Enclosure Cover.

43

KY/ KYD

Generator Enclosure (KY Begin Spec B and KYD)

1 2

~63

22 13 17

21 2 20 4

18 17 16

5

19 13

15 14 13 12 11

10

7 6 11 7 , 8, 9

44

KY/ KYD

Generator Enclosure (KY Begin Spec B and KYD)REF NO. PART NO. QTY USED 1 PART DESCRIPTION Kit, Enclosure Cover Includes (KY Enclosure Cover Assy.) Cover Assy, Enclosure (Includes Parts Marked *) KY Spec BE KY Spec FH KY Begin Spec J KYD *Grommet KY Spec BE KY Begin Spec F and KYD *Rivet *Insulation, Cover KY Begin Spec B KYD *Nut, PushOn *Panel Assy, Service (Includes Parts Marked +) KY BH (Obsolete) KY Begin Spec J KYD +Insulation, Door +Washer, Flat (Special) +Gasket, Service Panel (250mm) +Nut, Hex (M22 x 1.5) +Latch Assy, Service Panel (Includes Pawl and Latch) Label, Charger REF NO. 13 14 15 16 PART NO. 8702062 8560003 3323292 8002012 QTY USED 4 1 1 2 PART DESCRIPTION Nut, Lock (M5 x .8) (50Hz, 100V60Hz) Washer, EIT (#10) (50Hz, 100V60Hz) Terminal, Spade (50Hz, 100V60Hz Screw, Hex Head Cap (M5 x .8 x 30mm) (50 Hz, 100V60Hz) Washer, Flat (M5) (50 Hz, 100V60Hz) Bracket, Inlet Insulation (60 Hz) (Spec BH) Charger, Battery (50 Hz, 100V60Hz) Insulation, Inlet (60 Hz) (Spec BH) Screw, Torx Pan Head (M6 x 1 x 12mm) (60 Hz) (Spec BH) Screw, Torx Shoulder (M6)

541055601 1 4054954 405582601 405638301 4057552 2 5080315 5081116 818022602 4054894 4057662 5180581

1 1 1 1 1 1 2 1 1 2

17 18 19 20 21

5260009 405496703 3050784 4054966 823100201

3 1 1 1 3

3 4

5 6

7 8 9 10 11 12

4054956 405638401 405638403 4054958 5260394 405431101 8702198 4060779 986806

1 1 1 1 3 1 2 2 1

22

823001001

4

* Included in Enclosure Cover Assy. + Included in Service Panel Assy.

45

KY/ KYD

Underfloor Mounting Kit (KY Begin Spec B)

2 3

1

10 1 6

6

5

4

7

5

6 9 7 8

REF NO. 1 2 3 4 5

PART NO. 4033670 4033672 8210014 403339602 5080315 8000048

QTY USED 1 2 4 1 1 8

PART DESCRIPTION Kit, Underfloor Mounting Panel, Underfloor Screw, Hex Head Lock Flange (5/1618 x .5) Panel, Back Grommet, Remote Screw, Hex Head Cap (3/816 x .75)

REF NO. 6 7 8 9 10

PART NO.

QTY USED

PART DESCRIPTION Washer, Flat (3/8 Hardened) Rail, Underfloor Screw, Hex Head Cap (5/1618 x .75) Washer, Flat (5/16 Hardened) Nut, Hex Flange Lock (5/161)

5260174 12 403366902 2 8000026 6 5260122 870051302 6 4

46

KY/ KYD

Underfloor Mounting Kit (KYD)

2 10 4 10 9 3 7

2

1 8 7 3 5 6 1 5 6

REF NO. 1 2 3 4 5 6

PART NO. 5410938 403513502 4033672 5260174 403513602 5260122 8000026

QTY USED 1 2 2 8 1 4 4

PART DESCRIPTION Kit, Mounting (Underfloor) Rail, Mounting Panel, Under Floor Washer, Flat Mount, Generator Washer, Flat (5/16) Screw, Hex Head Cap (5/1618 x .75)

REF NO. 7 8 9 10

PART NO. 8000048 5080315 870051302 8210014

QTY USED 8 1 4 4

PART DESCRIPTION Screw, Hex Head Cap (5/816 x .75) Grommet, Remote Nut, Hex Flanged (5/16) Screw, Locking Head (5/1618 x 1/2)

47

KY/ KYD

Underfloor Mounting Kit (KY Spec A)

2

8

5

8

5

1

1

4 7 6 7 6REF NO. PART NO. 4033608 1 2 3 4 403357902 403358002 403358103 403358104 QTY USED 1 2 2 1 1 PART DESCRIPTION Kit, Underfloor Mounting (Replaced by 4033670) Panel, Side Brace, Back Rail, Bottom (w/o Weldnuts) Rail, Bottom (w/o Weldnuts)

7 6 7 6

3

REF NO. 5 6 7 8

PART NO. 5260174 8000026 5260122 8000049

QTY USED 16 6 6 12

PART DESCRIPTION Washer, Flat (3/8) Screw, Hex Head Cap (5/1618 x 3/4) Washer, Flat (5/16) Screw, Hex Head Cap (3/816 x .88)

48

KY/ KYD

KY Underfloor Housing/Base Kit

2 1 12 13

14 16

11

4 12

11 12 7 6 9

8

2 10 5

3

16 15

14

REF NO. 1 2 3 4 5 6 7 8 9 10 11

PART NO. 4054241

QTY USED 1

PART DESCRIPTION Kit, Housing (Includes Parts Marked +) +Panel, Housing (Rear) +Panel, Housing (LH) +Panel, Housing (RH) +Cover, Panel +Grommet, Rubber (.62 Id) +Grommet, Rubber (1.50 Id) +Screw, RH (#1032 X.375) +Washer, EIT Lk (5/16) +Washer, Lock (#10) +Screw, Hex Head Cap (5/1618 X .75)

REF NO. 12 13 14 15 16

PART NO. 5260122 4033630

QTY USED 22 1

PART DESCRIPTION +Washer, Flat (5/16) Kit, Underfloor Base (Includes Parts Marked *) *Base, Underfloor *Screw, Hex Head Cap (5/1618 X .75) +Washer, Flat (5/16 )

4054662 1 4054663 1 4054237 1 405466801 1 5080071 3 5080055 1 8130098 1 8560008 2 8500030 1 8000026 16

403363102 1 8000026 14 5260122 22

* Parts Included in Base Kit. + Parts Included in Housing Kit.

49

KY/ KYD

Generator/Control (KY Spec A)

17 18 19 22 23 21 3 16 20 24 33 32 31 25 4 26 39 38 40 30 35 36 37 15 12 ,13, 14 11 10 9 6

1 2

8 7 5

4

32 34

29

28 27

50

KY/ KYD

Generator/Control (KY Spec A)REF NO. 1 2 3 4 5 6 7 PART NO. 8702054 1450619 319173802 823000901 8150694 3080969 3191412 319155402 5170133 3030303 QTY USED 1 1 1 5 2 1 1 1 1 1 PART DESCRIPTION Nut, Locking Flange (M6 x 1) (LP) Shield, Carburetor (Gasoline) Shield, Control (LP) Screw, Torx Pan Head (M6 x 1 x 14mm) Screw, Slotted w/ET (#632 x 1/4) Bezel Panel, Control 60 Hz 50 Hz Plug, Hole (50 Hz) Potentiometer Assy (R5) (50 Hz) (Includes Lead, Bracket and Potentiometer) Potentiometer (R5)(50 Hz) Breaker, Circuit (CB1) 60 Hz (30 Amp) 50 Hz (15 Amp) Coil Assy, Ignition (Includes Spark Plug Terminal and Boot) Terminal, Spark Plug Boot, Spark Plug Screw, Torx Pan Head (M4 x .7 x 12mm) Screw, Torx Pan Head (M8 x 1.25 x 25mm) Housing, Stator Stator, Generator 60 Hz 50 Hz REF NO. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 7501006 7401006 1911798 7201038 2264297 8500040 8620001 8230008 3040796 8700236 PART NO. 2013538 5150289 2040141 5100157 5090285 8150787 1344918 2050199 8150778 5260392 823000303 QTY USED 1 1 1 1 1 2 1 1 1 1 3 1 2 4 1 2 1 1 1 1 2 1 PART DESCRIPTION Rotor Assy (Includes Bearing and Collector Ring) Key, Fan Hub Ring, Collector Bearing, Rotor ORing Screw, Torx Socket Head (M6 x 1 x 70mm) Housing, Scroll Wheel Assy, Blower Bolt, Rotor Thru (3/824 x 9.5) Washer, Fan Hub Screw, Torx Pan Head (M6 x 1 x 20mm) Endbell Assy (See Separate Page for Components) Nut, Hex (M8) Washer, Flat (M8) Starter (B1) (See Separate Page for Components) Screw, Hex Head Cap (M8 x 30mm) Cable, Starter Washer, LockSpring (1/4) Nut, Hex (1/420) Screw, Pan Head Torx (M4 x .7 x 60mm) Washer, Center (M4) Nut, Hex (#1032)

8 9

10 11

3030275 3201323 320178001 1660784 1670267 1670265 823000204 823000702 2204416 220448501 220448503

1 1 1

12 13 14 15 16 17 18

1 1 2 4 1 1 1

51

KY/ KYD

Generator (KY Begin Spec B and KYD)

17 16 18 20 19 14 15

11 12

10 13

13 12 9 11 10

8 1 5 2 4 3

6 7

52

KY/ KYD

Generator (KY Begin Spec B and KYD)REF NO. 1 2013538 201353901 1 1 PART NO. QTY USED PART DESCRIPTION Rotor Assy, (Includes Bearing) 60 Hz Spec BH Begin Spec J 50 Hz Gasoline Spec BD Begin Spec E LP Spec BC Begin Spec D Bearing, Rotor Ring, Collector Key, Hub ORing Washer, Fan Hub Bolt, Rotor Thru (3/824 x 91/2) Wheel Assy, Blower (Includes Magnet) Spec BH Begin Spec J Stator, Generator 60 Hz Spec BH 120V 100V Begin Spec J 120V 100V 50 Hz Gasoline Spec BD Spec EH Begin Spec J LP Spec BC Spec DH Begin Spec J Clamp (50Hz) Spec BH (Angled) Begin Spec J (Flat) Washer, Flat (60Hz) (Begin Spec J) REF NO. 12 8150787 8150936 13 823000702 2 2 4 PART NO. QTY USED PART DESCRIPTION Screw, Torx Socket Head 60 Hz (M6 x 1 x 70mm) 50 Hz (M6 x 1 x 100mm) Begin Spec B Screw, Pan Head Torx Thread Forming (M8 x 1.25 x 25mm) Housing, Stator 60 Hz Begin Spec B Gasoline Units LP Units 50 Hz Begin Spec B Bracket, Transformer (50 Hz,100v60Hz) (Spec BH) Clip(50 Hz,100v60Hz) (Spec BH) Screw, Torx Pan Head Thread Forming (50 Hz,100v60Hz) (Spec BH) (M6 x 1 x 12mm) Screw, Thread Hex Flange Forming (M8 x 1.25 x 16mm) (Spec BH) (50 Hz, 100V60Hz) Transformer, Voltage (T1) (Spec BH) (50 Hz, 100V60Hz) Screw, Pan Head Torx Machine (M6 x 1 x 12mm) (Spec BH) (50 Hz, 100V60Hz)

2013538 2013539 2013538 2013539 5100157 2040141 5150289 5090285 5260392 8150778

1 1 1 1 1 1 1 1 1 1

14

2 3 4 5 6 7 8

220457201 220457202 220457203 315073503

1 1 1 1

15

16 17

5180533 823000306

1 1

2050199S0 2050263 9

1 1

18

815082904

1

2204485S5 2204485S4 220458601 220458602

1 1 1 1

19

3150736

1

20

823100201

2

2204485S3 2204490S1 220458611 2204485S3 2204490S1 220458611 10 2323881 2324030 5260018

1 1 1 1 1 1 2 2 2

11

When a Rotor is ordered for KY Spec A or B prior to Serial #H943219685 then use a 2013538S0 Rotor and one of the Following Stators unless it has already been replaced: 60Hz Spec A, Order 220448501 60Hz Spec B Order 220448505 50Hz Spec A or B Order 220448503.

53

KY/ KYD

Control (KY Spec BH)19 16 15

15 11,12 ,13 1 2,3

10 14

8 6 4 5 7 9

10

17 18

REF NO. 1

PART NO.

QTY USED

PART DESCRIPTION Breaker, Circuit (CB1) 60 Hz 30A (120V Sets) 20A (100V Sets) 50 Hz 15A 17A 20A Potentiometer Assy (R5) (50 Hz and 100V/60Hz) (Includes Lead, Bracket and Potentiometer) Potentiometer (R5) (50 Hz and 100V/60Hz) Panel, Control 60 Hz 50 Hz Plug, Hole (50 Hz Only) Switch, Start/Stop (S1) Screw, Cross Pan Head Recessed w/ET (#632 x 1/4) 60 Hz 120 100V 50 Hz

REF NO. 8 9

PART NO.

QTY USED 1 1

PART DESCRIPTION Washer, ET Lock (1/4) Screw, Torx Pan Head Thread Forming 60 Hz (M6 x 1 x 12mm) Screw, Torx Pan Head (M4 x .7 x 12mm) Coil Assy, Ignition (T1Ign) (Includes Terminal and Boot) Terminal, Spark Plug Boot, Spark Plug Screw, Torx Pan Head (M6 x 1 x 10mm) Washer, Flat (1/4) Shield, Carburetor Screw, Pan Head Torx (M6 x 1 x 10mm) Washer, Flat (1/4) Harness, AC Output 60 Hz 50 Hz

8530013 823000306

3201323 320178002 320178001 320178003 320178002 303030801

1 1 1 1 1 1

10 11 12 13 14 15 16 17 18 19

823000204 1660818 1670267 1671627 823000301 5260018 1450689 823100203 5260018 3382909 3383049

2 1 1 1 2 2 1 1 1 1 1

2

3 4

3030275

1

5 6 7

319217603 319221303 5170133 3080852

1 1 1 1

8150549 8150549 8150549

2 4 4

54

KY/ KYD

Control Panel (KY Begin Spec J and KYD)

8 1 9 10 7 10 9

6 1 2 4

5

10 13 3 14 11 12

15

REF NO. 1 2 3 4 5

PART NO.

QTY USED 3 1 1 2 1

PART DESCRIPTION Washer, Flat (1/4) Screw, Pan Head Torx (M6 x 1 x 10mm) Transformer, Voltage (T1) (100V, 230V) Nut, Lock Flange (100V, 230V) Potentiometer Assy (R5) (100V, 230V) (Includes Lead, Bracket and Potentiometer) Potentiometer (R5) (100V, 230V) Breaker, Circuit (CB1) 17A (Spec 26119, 33742) 20A (Spec 11429, 65697, 11572) 30A (Spec 11580, 26100, 26120) Shield, Carburetor Screw, Torx Pan Head (M6 x 1 x 14mm)

REF NO. 10

PART NO. 8530013 8530013 3081038

QTY USED 2 3 1

PART DESCRIPTION Washer, ET Lock (1/4) (120V, 60Hz) (100V, 230V) Switch, Start/Stop (S1) Screw, Cross Pan Head Recessed w/ET (#632 x 1/4) 120V 100V, 230V Screw, Torx Pan Head (M6 x 14mm) (100V, 230V) Panel, Control Harness, AC Output 3wire (Spec 11572, 11580, 26100, 26120) 4wire (Spec 11429, 26119, 33742, 65697)

5260018 823100203 3150736 8702054 3030332

11 12

13 14 15

8150549 8150549 823100204 319384402 3383814 3383815

2 4 2 1 1 1

6 7

3030331

1

320178003 320178002 3201323 8 9 1450689 823000302

1 1 1 1 3

55

KY/ KYD

Generator Harness (KY Spec A)

10 11 9

3

7 8

6 2 1 5

4

REF NO.

PART NO.

QTY USED

PART DESCRIPTION Harness, Generator 60 Hz 50Hz Rectifier, Bridge (CR1) Resistor (R1) Tie, Cable Terminal, Ground

REF NO. 5 6 7 8 9 10 11

PART NO.

QTY USED

PART DESCRIPTION Fuse (5 Ampere)(F1) Switch, Start/Stop (S1) Connector, Plug (12 Pin)(P4) Connector, Plug (15 Pin)(P1) Pin, Contact Connector, Plug (P6) Connector, Plug (P5)

1 2 3 4

338256801 1 338256802 1 3050935 1 3040794 1 3320942 13 3323108 1

321031201 1 3080968 1 3231314 1 3231252 1 3231200 21 323152701 1 323152702 1

56

KY/ KYD

Generator Harness (KY Spec BF)

4 3 9 2

1 6 7 ,8

5

10 11

REF NO.

PART NO.

QTY USED

PART DESCRIPTION Harness, Generator 60 Hz Gasoline 120 Volt (Includes Parts Marked *) 100Volt Isolated Neutral (Includes Parts Marked * and +) Grounded Neutral (Includes Parts Marked * and S ) LP (Includes Parts Marked *) 50 Hz (Includes Parts Marked * and Gasoline LP *Fuse Assy (F1) (Includes 5A Fuse)

REF NO. 2 3 4 5 6

PART NO.

QTY USED

PART DESCRIPTION *Fuse, 5A (F1) *Connector, Plug (12 Pin)(P4) *Pin,Contact *Cap, Circuit (15 Pin)(J1) *Socket, Contact 120V, 220V 100V *Connector, Plug (P6) *Connector, Plug (P5) S +Resistor, Fixed (10K ohm) (P44 to P45) +Harness, Splitter (Includes Boot) Boot, Insulating

338302201

1

321030703 1 3231314 1 3231199 12 3231253 1 3231200 3231200 323152701 323152702 304080503 3382807 1671636 9 7 1 1 1 1 1

338312301

1

338337901

1

7 8 9 10 11 * + S

338302202

1

1

338302301 338302302 321031202

1 1 1

Parts Included with all Harnesses Parts Included in 100V, Isolated Neutral Harness Part Included in 100V, Grounded Neutral Harness Part Included in 50Hz Harnesses.

57

KY/ KYD

Generator Harness (KY Spec GH)

4 3 9 2

1 6 7 ,8

5

10 11

REF NO.

PART NO.

QTY USED

PART DESCRIPTION Harness, Generator 60 Hz Gasoline 120 Volt (Includes Parts Marked *) 100 Volt Isolated Neutral (Includes Parts Marked * and +) Grounded Neutral (Includes Parts Marked * and S ) LP (Includes Parts Marked *) 50 Hz Gasoline 230 Volt (Includes Parts Marked * and ) 100 Volt (Includes Parts Marked * and +) LP 230V (Includes Parts Marked * and ) 100 Volt (Includes Parts Marked * and +)

REF NO. 1 2 3 4 5 6

PART NO.

QTY USED 1

PART DESCRIPTION *Fuse Assy (F1) (Includes 5 Amp Fuse) *Fuse, 5 Amp (F1) Connector, Plug (12 Pin)(P4) *Pin,Contact *Cap, Circuit (15 Pin)(J1) *Socket, Contact 120V, 220V 100V *Connector, Plug (P6) *Connector, Plug (P5) S +Resistor, Fixed (P44 to P45) (10K ohm, 100V Only) +Harness Assy, Splitter (Isolated Neutral Harnesses only. Includes Boot) Boot, Insulating

321031202

338363902

1

321030703 1 3231314 1 3231199 12 3231253 1 3231200 3231200 323152701 323152702 304080503 3382807 9 7 1 1 1 1

338364101

1

338363801

1

7 8 9 10

338363902

1

338364001

1

11 * + S

1671636

1

338366101

1

Parts Included with all Harnesses Parts Included with 100V, Isolated Neutral Harness. Part Included in 100V, Grounded Neutral Harness Part Included in 50Hz Harness.

338364002

1

338366102

1

58

KY/ KYD

Engine Harness (KY Begin Spec J and KYD)

3 4 1, 2

5

P5, P6

P1

12

7

8 P9 6 11 10 9

J2

REF NO.

PART NO.

QTY USED

PART DESCRIPTION Harness, Engine 60 Hz Gasoline 100 Volt 120 Volt LP 50 Hz Connector, Plug (P6) Connector, Plug (P5) Connector, Plug (P1) (23 Pin)

REF NO. 4 5 6 7 8 9 10 11 12

PART NO.

QTY USED

PART DESCRIPTION Plug, Cavity (P1) Socket, Terminal (P1) Boot, Insulating (Not Used on 3383812) Connector, Plug (J2)(8 Pin) Terminal, Socket (J2) Plug, Cavity (J2) Seal, Cable (J2) Housing, Lock (J2) Connector, Switch (P9)

3231615 5 323161401 AR 1671636 1 3231743 3231709 3231712 3231708 3231741 3081019 1 7 1 7 1 1

3383813 3383812 3383813 323152701 323152702 323160501

1 1 1 1 1 1

1 2 3

59

KY/ KYD

Harness Locations

1

2

3

REF NO. 1 2 3

PART NO. * * *

QTY USED

PART DESCRIPTION Harness, Generator (Reaches From Genset Harness to Extension or Customer Interface Pigtail or Adapter Harness) Harness, Extension (Or Customer Interface Pigtail or Adapter Harness) (Reaches From Genset Harness to Remote Panel Harness or Customer Hookup) Harness, Remote Panel (Reaches From Remote Panel to Extension Harness)

* See Index for Page Numbers of Detailed Descriptions and Part Numbers.

60

KY/ KYD

Extension/Pigtail Harness (KY Spec BE)

1

3 4

3

2PART DESCRIPTION Housing, Connector Pin, Contact

REF NO. 1

PART NO.

QTY USED

PART DESCRIPTION Harness, Extension (Reaches from Genset to Remote Panel) (Includes Housing and Pins) Ten Feet Long Thirty Feet Long Harness, Pigtail (6) (Reaches from Genset Harness to Customer Hookup) (Includes Connector Housing)

REF NO. 3 4

PART NO. 3231304 3231199

QTY USED 1 5

2

338226001 338226002 3382046

1 1 1

61

KY/ KYD

Extension/Pigtail/Adapter Harness (KY Spec FH and KYD)

1

6

5 4 10

9

7

8

2

3

REF NO. 1

PART NO.

QTY USED

PART DESCRIPTION Harness, Extension (Reaches from Genset Harness to Remote Panel) (Includes Parts Marked +) 10 30 Harness, Customer Interface Pigtail (Reaches from Genset Harness to Customer Hookup or Remote Panel [with use of Following Adapter Harness]) (Includes Parts Marked *)

REF NO. 3

PART NO. 3383572

QTY USED 1

PART DESCRIPTION

2

338348901 338348902 3004946

1 1 1

4 5 6 7 8 9 10

3231744 3231712 3231708 3231707 3231741 3231200 3231342

1 3 5 5 1 1 1

Harness, Adapter (Reaches from Remote Panel to Pigtail Harness) (Includes Parts Marked #) +*Connector, Receptacle (8 Pin) +*Plug, Cavity +*Seal, Cable *Pin, Contact +*Housing, Lock +#Socket, Contact +#Cap, Connector

+ Parts Included in Extension Harness. * Parts Included in Customer Interface Pigtail Harness. # Parts Included in Adapter Harness.

62

KY/ KYD

Adapter Harness (New to Old, Old to New) (KY Spec FH and KYD Spec A)

8 1 9 3 5

4 7 6

10

2

11 12 13

REF NO. 1

PART NO. 3383513

QTY USED 1

PART DESCRIPTION

REF NO. 8 9 10 11 12 13

PART NO. 3231342 3231200 3231743 3231709 3231304 3231199

QTY USED 1 1 1 5 1 5

PART DESCRIPTION *Cap, Connector (6 Pl) *Socket, Contact +Connector, Plug (8 Pin) +Socket, Terminal +Cap, Connector (6 Pl) +Pin, Contact

2

3383514

1

3 4 5 6 7

3231744 3231708 3231707 3231712 3231741

1 5 5 3 1

Harness, Remote Panel Adapter (6) (Reaches from New Genset to Old Panel) (Includes Parts Marked *) Harness, Remote Panel Adapter (6) (Reaches from Old Genset to New Panel) (Includes Parts Marked +) *Connector, Receptacle (8 Pin) +*Seal, Cable *Pin, Contact +*Plug, Cavity +*Housing, Lock

* Parts Included in Remote Panel Adapter Harness (New Genset to Old Panel). + Parts Included in Remote Panel Adapter Harness (Old Genset to New Panel).

63

KY/ KYD

Remote Control Panel (KY Spec BE)

3 3 2 4 4

1

REF NO. 1 2

PART NO. 3002313 8150380 3000985

QTY USED 1 2 1

PART DESCRIPTION Kit, Remote Panel Screw, Oval Head Wood Panel Assy, Remote (Includes Switch and Panel)

REF NO. 3 4

PART NO. 3013566 3080341

QTY USED 1 1

PART DESCRIPTION Panel, Printed Switch, Start/Stop (S1)

Remote Control Panel (KY Spec BE)3 2 9 3 5 9

6

8

4 7 1

REF NO. 1 2 3 4 5

PART NO. 3002314 8150380 3000986 3013606 8150385 3020885

QTY USED 1 2 1 1 2 1

PART DESCRIPTION Kit, Remote Panel Screw, Oval Head Wood Panel Assy, Remote (Includes Parts Marked *Obsolete) *Panel, Printed *Screw, Round Head Machine (#632 x 1/2) *Meter, Hour (M2)

REF NO. 6 7 8 9

PART NO. 8600006 3080341 3020888 3590034

QTY USED 2 1 1 1

PART DESCRIPTION *Nut, Hex Head (#632) *Switch, Start/Stop *Meter, Battery Condition (M1) *Diode

* Parts Included in Control Panel.

64

KY/ KYD

Remote Control Panel (Switch Only)

5 3 2 5 6

3

7 8 9

1 4

REF NO.

PART NO. 3004936 3005331 8150910

QTY USED 1 1 2

PART DESCRIPTION Kit, Remote Panel (Switch Only) KY Spec FH KY Begin Spec J and KYD Screw, Wood (#6 x 1) Panel Assy, Remote (Includes Parts Marked ^) KY Spec FH KY Begin Spec J and KYD ^Panel, Printed KY Spec FH KY Begin Spec J and KYD ^Switch, Start/Stop

REF NO. 5

PART NO. 3383510

QTY USED 1

PART DESCRIPTION ^Harness, Remote Panel (Reaches from Remote Panel to Extension Harness) (Includes Parts Marked #) #Plug, 6Pin #Pin, Contact #Terminal, Receptacle (.25) #Terminal, Receptacle (.25)

1 2

300495301 300495304 3 319233901 319233903 3081062

1 1 1 1 1

6 7 8 9

3231304 3231199 3320529 3320529

1 4 3 2

4

^ Parts Included in Remote Panel Assy. # Parts Included in Remote Panel Harness.

65

KY/ KYD

Remote Control Panel (Switch and Hourmeter))

3 6 2 6 3

5

7 9,11 8

10,13 12

1 4

REF NO.

PART NO.

QTY USED

PART DESCRIPTION Kit, Remote Panel (Switch and Hourmeter) KY Spec FH KY Begin Spec J and KYD Screw, Wood (#6 x 1) Panel Assy, Remote (Includes Parts Marked ^) KY Spec FH KY Begin Spec J and KYD ^Panel, Printed KY Spec FH KY Begin Spec J and KYD ^Switch, Start/Stop ^Meter, Hour ^Harness, Remote Panel (Reaches from Remote Panel to Extension Harness) (Includes Parts Marked #) Spec FH KY Begin Spec J and KYD

REF NO. 7 8 9 10 11 12 13

PART NO. 3231304 3231199 3320529 3322572 3320529 3320942 3322571

QTY USED 1 4 4 2 1 AR 1

PART DESCRIPTION #Plug, 6Pin #Pin, Contact #Terminal, Receptacle (.25) #Terminal, Receptacle (90) #Terminal, Receptacle (.25) #Tie, Cable #Terminal, Receptacle (90) (KY Begin Spec J and KYD)

1 2

3004937 3005332 8150910

1 1 2

300495101 300495104 3 319234003 319234005 3081062 3022002

1 1 1 1 1 1

^ Parts Included in Remote Panel Assy. # Parts Included in Remote Panel Harness.

4 5 6

3383466 3383896

1 1

66

KY/ KYD

Remote Control Panel (Switch and Voltmeter)

9 10 3 2 10 3 8 7 6

11 13,15 12

16

14, 17 1 4 5QTY USED PART DESCRIPTION #Plug, 6Pin #Pin, Contact #Terminal, Receptacle (.25) #Terminal, Ring (#10) #Terminal, Receptacle (.25) #Tie, Cable #Terminal, Ring (#10) (KY Begin Spec J and KYD)

REF NO.

PART NO.

QTY USED

PART DESCRIPTION Kit, Remote Panel (Switch and Voltmeter) KY Spec FH KY Begin Spec J and KYD Screw, Wood (#6 x 1) Panel Assy, Remote (Includes Parts Marked ^) KY Spec FH KY Begin Spec J and KYD ^Panel, Printed KY Spec FH KY Begin Spec J and KYD ^Switch, Start/Stop ^Meter, Volt ^Washer, Nylon Flat (#10) ^Washer, Brass Flat (#10) ^Washer, Lock (#10) ^Nut, Hex Brass Machine (#1032) ^Harness, Remote Panel (Reaches from Remote Panel to Extension Harness) (Includes Parts Marked #) KY Spec FH KY Begin Spec J and KYD

REF NO. 11 12 13 14 15 16 17

PART NO.

1 2

3004938 3005333 8150910

1 1 2

3231304 1 3231199 4 3320529 3 3320807 2 332287001 5 3320942 AR 3320147 1

300495201 300495204 3 319313202 319313204 3081062 3021641 5260409 5260049 8500030 8710010

1 1 1 1 1 1 2 4 2 4

^ Parts Included in Remote Panel Assy. # Parts Included in Remote Panel Harness. + > * S # Labels Included in 120V/60Hz Control Labels Assy. Labels Included in 100V/60Hz Control Labels Assy. Labels Included in 50Hz Control Labels Assy. Labels Included in 120V/60Hz Label Pkg. Labels Included in 100V/60Hz Label Pkg. Labels Included in 50Hz Label Pkg.

4 5 6 7 8 9 10

3383507 3383897

1 1

67

KY/ KYD

Kits, PaintREF NO. PART NO. 1552883 1552860 1552861 8000031 1552859 8000026 8620015 1552887 1552886 1551256 5410525 403414202 4020717 5260333 8000033 QTY USED 1 1 2 2 3 1 2 1 1 1 1 1 4 4 4 PART DESCRIPTION Kit, Tailpipe Hanger Includes the Following: Insulator, Exhaust Clamp, Exhaust Screw, Hex Head Cap (5/1618 x 11/2) Backplate, Exhaust Screw, Hex Head Cap (5/1618 x 3/4) Nut, Hex (5/16) Kit, Exhaust Elbow Includes the Following: Elbow, Exhaust Adapter Clamp Kit, Set Mounting Includes the Following: Bracket, Set Mounting Isolator, Set Washer, Flat Screw, Hex Head Cap (5/618 x 2) REF NO. PART NO. 3050979 3231708 3004946 3323582 1680213 1010788 1021412 1103749 1103861 1402586 1450695 1460531 1460533 1542816 1542821 155267701 5250305 QTY USED 1 2 1 5 1 1 1 1 1 1 1 1 1 1 1 1 PART DESCRIPTION Kit, Remote Adapter Seal, Cable Harness, Remote Splice, Thermal Kit, Gasket Includes the Following: Gasket, Bearing Plate Gasket, Oil Base Gasket, Cylinder Head Gasket, Valve Cover Gasket, Air Cleaner Gasket, Carburetor Flange Gasket, Insulator Gasket, Carburetor Gasket, Exhaust Gasket, Intake Elbow Gasket, Resonator Paint, Enamel Green (13 oz. Pressurized Spray Can)

68

KY/ KYD

LabelsREF NO. PART NO. QTY USED PART DESCRIPTION Labels, KY Spec AJ 986242 98653901 986783 986762 98659601 984240 1 1 1 1 1 1 Label, Air Filter (Spec A) Label, Caution (Hot Exhaust Pipe) (Spec A) Label, Control (Stop/Start/ Amp) (120V Sets)(Spec BH) Label, Important (Service Door) Label, Logo (Tracker)(Spec 11320) Label, Kit Number Label, Model Identification Spec AH MicroLite 4000 MicroLite 3600 MicroLite 3600LP MicroLite 3300LP Begin Spec J MicroQuiet 4000 MicroQuiet 3600 MicroQuiet 3600LP MicroQuiet 3300LP Label, Service Panel (Closed Right) (Spec A) Label, Service Panel (Closed Left) (Spec A) Label, Warning (Installation Clearance) Spec A Spec BH Begin Spec J #Label, Air Filter 50 Hz #Label, Air Filter 50 Hz Label, Control (Amperage) # 15A (50 Hz Sets) S 20A (100V/60Hz) #Label, Ground 50 Hz # Gas/Combustion Source 50 Hz) #Label, Warning (Rotating Fan 50 Hz) Label, EC List (50Hz) Label, Ground (100V) Label, Warning Label Pkg 60Hz 120V (Includes Labels Marked *) 100V Includes Labels Marked S ) 50Hz (Includes Labels Marked #) REF NO. PART NO. QTY USED PART DESCRIPTION Labels, KY and KYD Labels, Control Panel (KY Begin Spec J and KYD) 60Hz 120V (Includes Labels Marked +) 100V (Includes Labels Marked ) 50Hz (Includes Labels Marked>) Label, Caution (Recirculating Hot Air) Label, Circuit Breaker 17A, 2 Pole > 20A, 2 Pole + 30A, 1 Pole >+Label, Indicator Light >+Label, Start/Stop/Prime S *Label, Caution (Recirculating Hot Air 60 Hz) #S Label, Charger Leads (Disconnect Leads) (50 Hz and 100V/60Hz) #S Label, Charger (Disconnect Leads) (50 Hz and 100V/60Hz) #S Label, Control (Amperage) 5A (50 Hz and 100V/60Hz KY Spec BH and KYD) S *Label, Ground S *Label, Warning (Exhaust Gas/Combustion Source 60 Hz S * Label, Warning (Rotating Fan 60 Hz) Label, Listed Labels, KYD Label, Logo Camp Power 4000 Camp Power 3600 Camp Power 3300 Label, Control Label, Barcode Label, Barcode (VSI) Label, (Blank) Label, Warning (Installation Clearance)

98763403 98763401 98763402 986477

1 1 1 1

98628801 98628802 98628803 98628804 98762001 98762002 98762003 98762004 98675601 98675602

1 1 1 1 1 1 1 1 1 1

98762901 98762902 98762903 987630 987631 98654001 986805

1 1 1 1 1 1 1

986806 98651801

1 1

986289 98652601 98764001 986519 986817 98651802 98651803 986522 986520 986521 98695901 986472 986859

1 1 1 1 1 1 1 1 1 1 1 1 1

986476 986434

1 1

986447 98749401

1 1

98728201 98728202 98728203

1 1 1

98808701 98808702 98808703 98762403 986989 987185 98793901 988159

1 1 1 1 1 1 1 1

69

KY/ KYD

Numerical Index

Part No. 0984240, 69 0986242, 69

Page

Part No.

Page

Part No. 1041899, 9 1041901, 9

Page

Part No.

Page

098762002, 69 098762003, 69 098762004, 69 098762403, 69 098762901, 69 098762902, 69 098762903, 69 0987630, 69 0987631, 69 098763401, 69 098763402, 69 098763403, 69 098764001, 69 098808701, 69 098808702, 69 098808703, 69 0988159, 69 1010787, 11 1010788, 11, 68 1021411, 30 1021412, 30, 31, 68 1021419, 11 1021421, 11 1021444, 31 102145602, 39 104172101, 9 104172102, 9 104172103, 9 104172105, 9 104172107, 9 104172108, 9 1041780, 9 1041792, 11 104189601, 10, 11 104189602, 10, 11 104189603, 10, 11 104189604, 10, 11 104189605, 10, 11 104189606, 10, 11 104189607, 10, 11

1231917, 8, 23 1231920, 8 123194401, 30 1231953, 30 1232015, 31 1344918, 51 134491901, 29 1345029, 28 1345031, 28 1345032, 28 1345119, 29 1345213, 28 140253606, 17, 23, 28 1402576, 24 1402586, 15, 19, 68 1402609, 24 140277101, 15, 17, 21, 23 140282001, 28 1402854, 28 1403280, 28 1403295, 28 1450561, 24 1450615, 24 1450617, 15, 19 1450619, 51 1450625, 15, 19 145068702, 15, 19 1450689, 54, 55 1450695, 15, 17, 19, 21, 23, 68 1450705, 23 145070502, 15, 17, 21 1460530, 15, 17, 19, 21, 23 1460531, 15, 17, 19, 21, 23, 68 1460532, 15, 17, 19, 21, 23 1460533, 15, 17, 19, 21, 23, 68 1460534, 15

098628801, 69 098628802, 69 098628803, 69 098628804, 69 0986289, 69 0986434, 69 0986447, 69 0986472, 69 0986476, 69 0986477, 69 098651801, 69 098651802, 69 098651803, 69 0986519, 69 0986520, 69 0986521, 69 0986522, 69 098652601, 69 098653901, 69 098654001, 69 098659601, 69 098675601, 69 098675602, 69 0986762, 69 0986769, 28 0986783, 69 0986805, 69 0986806, 45, 69 0986817, 69 0986859, 69 098695901, 69 0986989, 69 0987185, 69 098728201, 69 098728202, 69 098728203, 69 098749401, 69 098762001, 69

104253606, 21 1050681, 10 1050682, 10 1050724, 10 1050731, 10 1103580, 8 1103698, 8 1103700, 8 1103701, 8 1103743, 8 1103749, 68 1103750, 8 110375003, 8 110375100, 8 110375101, 8 1103861, 8, 68 1103887, 8 1103888, 8 1103890, 8 1103892, 8 1103893, 8 1103914, 8 110392201, 8 110392202, 8 1120255, 9 1120290, 9 1120291, 9 1130353, 9 1140366, 9 1140367, 9 1140373, 9 1150463, 10 1150465, 8 1150471, 8, 10 1150472, 8 1150496, 8 1150497, 8 1201264, 9

70

Numerical Index

Part No. 1460602, 19 1460614, 15

Page

Part No. 1502464, 10 1502465, 10 1502466, 10 1502514, 13

Page

Part No.

Page

Part No. 1912313, 27 1912316, 27 1912317, 27 1912320, 27 1912321, 27

Page

1552859, 35, 68 1552860, 35, 68 1552861, 35, 68 1552883, 68 1552886, 68 1552887, 68 1553263, 35 1554046, 34 1554063, 34 1554084, 34 1601358, 24, 25 1660784, 51 1660818, 54 1660866, 25 1670265, 51 1670267, 25, 51, 54 1670275, 8 1670805, 8 1671627, 25, 54 1671636, 57, 58, 59 1680213, 68 1856826, 9 1856827, 9 1856828, 9 1856829, 9 1857144, 8 1911798, 25, 26, 51 1911821, 26 1911863, 26 1911864, 26 1911865, 26 1911866, 26 1911867, 26 1911868, 26 1911869, 26 1911870, 26 1912155, 26 1912156, 26, 27 1912157, 26 1912312, 27

1460615, 15, 17 1460646, 15 1460651, 15 1460668, 21 1460722, 21 1460741, 15, 17 1460742, 15, 17 1460743, 15 1460758, 15, 17 1460759, 15 1460765, 17 1460783, 17 1460784, 17 1460785, 17 1460803, 17 1460829, 23 148098502, 19, 21 1480987, 19 1481013, 21 148126402, 23 148126502, 23 1481266, 23 149231101, 15 149231102, 17 1492457, 15, 17 149252301, 19, 21, 23 1502302, 10 1502305, 10 1502390, 13 1502391, 13 1502392, 13 1502393, 13 1502394, 13 1502395, 13 1502396, 13 1502398, 13 1502401, 13 1502448, 13

150254902, 13 1502604, 10 153063701, 15 153063801, 15, 17 1530639, 15, 17 1530640, 15, 17 1530641, 24 153065102, 15, 17 1530659, 15, 17 1530664, 28 1542815, 15, 17, 19, 21, 23, 32 1542816, 33, 34, 68 1542818, 15, 17, 19, 21 1542821, 15, 17, 19, 21, 23, 68 154283812, 21 1542975, 33 1551256, 35, 68 1552174, 35 1552449, 35 155264402, 37 1552675, 37 1552676, 37 155267701, 37, 68 1552678, 32 1552682, 37 155268302, 32 1552715, 37 1552783, 33 1552843, 35 1552844, 35 155284401, 35 1552845, 35 1552847, 35 1552850, 35 1552856, 35

2013538, 51, 53 2013539, 53 201353901, 53 2040141, 51, 53 2050199, 51 2050199S0, 53 2050263, 53 2110437, 24 2110460, 25 2110497, 25 211049701, 25 212127603, 24, 25 2121282, 24, 25 2121283, 24, 25 2140103, 24, 25 2204416, 51 220448501, 51, 53 220448503, 51, 53 220448505, 53 2204485S3, 53 2204485S4, 53 2204485S5, 53 2204490S1, 53 220457201, 53 220457202, 53 220457203, 53 220458601, 53 220458602, 53 220458611, 53 2264297, 25, 51 2264795, 25 2323720, 15, 17 2323881, 53 2324030, 53 3000985, 64

71

Numerical Index

Part No. 3000986, 64 3002313, 64 3002314, 64 30041