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Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware Scandinavia Claus Sass Hvass, Business Director, Eltronic A/S

Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

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Page 1: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Kvalitetssikring af etiketter og

tryk på produkter

Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware Scandinavia

Claus Sass Hvass, Business Director, Eltronic A/S

Page 2: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Contents

• Introduction to Eltronic & Wonderware

• Label Assurance

• Life Sciences Serialization Suite

Page 3: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Eltronic is a knowledge-based business founded in March 2000. In 17 years, the company has grown rapidly, and we now employ

300 employees working within three divisions – Production Systems, Wind Solutions and FuelTech.

Our engineers have deep multidisciplinary skills that cover all aspects of technology development and business understanding, and

we are privileged to have specialists and project managers in all areas.

Eltronic is a solid company, which is AAA-rated. This ensures that Eltronic is a serious partner – also in the future.

About Eltronic

INDUSTRIAL INNOVATION

IT & AUTOMATION

INDUSTRIAL SERVICE &

ASSEMBLY

DATA INTELLIGENCE

HEAVY INDUSTRY

PRODUCTION TECHNOLOGY

Page 4: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

IT & AutomationEltronic is one of the largest automation companies in Denmark, with:

• Project Managers

• Architects

• Developers

The large number of highly skilled employees and strategical partnership with suppliers, ensure that Eltronic always is up to date with the newest technologies.

Page 5: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Energy

Business

IT

BusinessIndustry

Business

Partners

Business

Brands:• APC

• Lauritz Knudsen

• Merlin Gerin

• Merten

• Pelco

• Square D

• TAC

• Telemecanique

• Wibe

• Elau

• JO-EL

• Wonderware / Citect / InduSoft / IGSS/ Proface / 7-Technologies

Schneider-Electric + 160.000 employees.

The global specialist in energy management and automation.

Wonderware is the global leader in Human Machine Interface (HMI), SCADA

and real-time operations management software, MES,

MOM (Manufacturing Operations management systems).

2 Million software licenses installed, +100,000 sites wordwide

Global

Solutions

https://on.wonderware.com/dk

Software

Page 6: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Food & Beverage Label AssuranceA solution for ensuring the right product is in the right packaging

Page 7: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Impacts of Wrong Package or Label

Page 8: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Market TrendCauses of Recalls

• Rising Recalls, undeclared allergen is the number 1 reason for past 3 years.

• Wrong packaging or label as main reason of undeclared allergen.

• 35% of these recall could be prevented with Label Assurance solution.

Source: Food Safety Magazine – Learning from FDA Food Allergen

Recalls and Reportable Foods

Source: United Sates Department of Agriculture – Food Safety and Inspection Service

Page 9: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

How does Label Assurance helps?

• Human dependent / manual check

o packages look similar it might be possible for an

employee to take the erroneous package, label, or

roll of film, especially when in a rush.

o Might be difficult for employees to distinguish

packages or labels when they are handled in

bulk.

o Internal operation change, especially operation

interruption, increase the chance of error.

• Packaging material supplier fault

o Package and film roll / reel by supplier often

involves splicing (cut and join) multiple rolls /

reels together.

o Wrong packaging might mix inside a roll / reel of

packaging material or film.

Page 10: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

How does Label Assurance helps?

• Limitation of quality check and production inspection

o First-off inspection: simple check and signoff for

all changeovers and start ups – not fool proof for

human dependent issue listed above

o Quality check nature: by sampling, infrequent,

might miss out the problem in small order and

supplier fault

o Resource constraints: do not have enough human

resource to increase check frequency, do not

have the equipment to conduct continuous

check.

• Point system that does not integrate with each other

o Inkjet coders, recipe management system,

production system, quality system that work as

individual.

o Need to set up independently greater risk to

be set up incorrectly

Page 11: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Label Assurance• Right product in the right packaging

What is the Solution?

Label Assurance is a software solution for inspection and validation of printed labels against their intended SKU, helping

Food & Beverage manufacturers to ensure the right product is in the right packaging.

• 100% scanning of packaging barcode & data matrix OR / AND best before date + Batch / Lot Code of the package.

• To ensure right product in the right packaging.

• Code scanning, not printed code verification.

• Developed based on Cognex Camera.

• Work by integrating into packaging line.

Page 12: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Reference ArchitecturePage 12Confidential Property of Schneider Electric |

• Central configuration Line, Users, SKU –

Barcode

• Reports & Analytics

• Interface to MES or ERP

• HTML5 based

Corporate Network

Label Assurance clients are the Wonderware

InTouch OMI, connected through TSE,

allowing

• Read and write

• Execution, setting, alarm

• Real time scanning data update

Reporting Clients with the access to reports hosted in browser (SSRS)

Automation Network

Wonderware

Skelta BPM

Wonderware

System Platform

Wonderware

InTouch OMI

Page 13: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Solution FlowWork as Standalone Quality System

Configure master

data

Camera starts

scanning barcode

Set up camera

Running

mode?

Good Read

No Read

Illegible

Continue to

produce

Signal to PLC if

the number is

above threshold

For QA &

Maintenance

purpose

Send Mislabeling data to the

Site

Eject item or

Stops line

Receipt of

mislabeling

information of work

order

Generate reports

and analytics

Accessible by

HTML5

Yes

No

Site C

onsole

Lin

e C

onsole

Key in WO details

Start Order

Mismatch

Cut of the communication and

interlock with Camera, and no

signal to PLCBypass Camera

Line, Users, SKU – Barcode

Page 14: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Solution FlowIntegration with MES

Configure master

data

Camera starts

scanning barcode

Set up camera

Running

mode?

Good Read

No Read

Illegible

Continue to

produce

Signal to PLC if

the number is

above threshold

For QA &

Maintenance

purpose

Send Mislabeling data to the

Site

Eject item or

Stops line

Receipt of

mislabeling

information of work

order

Send relevant

information to

MES / ERP

Generate reports

and analytics

Accessible by

HTML5

Yes

No

Site C

onsole

Lin

e C

onsole

Key in WO details

Start Order

Mismatch

Cut of the communication and

interlock with Camera, and no

signal to PLCBypass Camera

Not in solution

scope

MES

Not in solution

scope

Page 15: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Typical Application

Labels on pre-printed paper packaging in single reel

• Roll or reel based pre-printed

paper packaging or label film

o Wrappers

o Doy-packs / pouches

o Sachets

o Stand-up pouches

o Material on reel

o Sleeved bottles / jars / cans

o Self-adhesive labels on reel

Page 16: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Reliable Scanning Capability and PerformanceWork with market leading camera - Cognex

• Scan Barcode and also Data Matrix in

high speed.

• Code scanning, not printed code

verification.

• Scan Batch / Lot Code & Best-Before-

Date.

• OCR – Optical Character Recognition

up to 600 units per min

Page 17: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Tight Integration with CameraCamera control & monitoring

• Scanning mode for label scanning operation

• Bypass mode to cut off the camera from the

system and corresponding PLC communication

for quality and maintenance purpose

• Continuous monitoring on

o Camera hardware status

o Camera communication status

o Camera job setting

• Alarm if any fault or error is detected.

Page 18: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Full Label Check & Non-Compliance Containment100% check and flexibility on containment

• Scan every items passing

through the packaging line –

non-destructive, automated, live.

• Conditions can be set to trigger

the machine action on non

compliance:

o time interval for the trigger

o number of no read

o number of illegibility

o number of mismatch

• Signal to PLC will be triggered if

the number of non-compliance is

higher than setting for the given

time interval.

Page 19: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Real Time Scanning Data Update & AllocationUnderstand labeling performance & trend on work order & products

• Scanning data is updated real

time

• Current status and trend to

understand the operation

performance.

• Scanning data is linked to the

work order, batch / lot code, and

products.

• Production details can be key in

manually or get direct from MES.

Page 20: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Minimum Hardware InvolvementLeveraging existing packaging line, PLC & printers

• The solution is designed to be

integrated into existing packaging

line.

• Label Assure Software Solution +

Cognex cameras to enable the full

label scanning capability, leveraging

existing packaging line, its PLC and

printers.

• Need not to purchase a separate full

label scanning station.

Page 21: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Life Sciences Serialization Suite

Page 22: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

What is Serialization?

European Union sets February 2019 for serialized authentication of pharma products

• The majority of the world requires serialization of products according to the GS1 standard of a 2D barcode.

• Serialization and Product Track and Trace are often used interchangeably, but in order to track and trace, the entity needs to be first serialized.

• Various country regulations required one or more of the following

• Serialization: Assigning unique identity numbers

• Track and Trace: Following the movement of product across supply chain

• Verification: Verification of serial numbers at one or more hops of the supply chain to ensure legitimacy

• Reporting: Report arrival of drug at key milestones to the government and to supply chain partners

MONO CARTON

GTIN AOUTER BOX

GTIN BSHIPPER BOX

SSCC A

Pallet

SSCC B

Page 23: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Configuration

• Site Configure Packaging Hierarchy, Application Identifiers, Product, and Line

• Line Configure packaging hierarchy & label design

Run Time

• Site: Receive order details from ERP (SAP)

• Site: Create a packaging order

• Site: Get serial numbers from EPCIS (GS1)

• Site: Serialization dispatches order to specific lines

• Line: Receive order

• Line: Start and Complete printing

• Line: Upload the serial number statistics and Aggregation data to Site

• Site: Send commissioning information to EPCIS (GS1)

• Site: Generate Analytics reports, and archive serialization data (typically for 12 years)

Solution FlowIndustry Solution for Serialization – High Level Process [POC]

Ente

rpri

seSi

te S

eria

lizat

ion

Mod

ule

Lin

e S

eria

lizat

ion

Mod

ule

Har

dwar

e Pa

rtne

r

ERP(Ex: SAP)

EPCIS(Ex: Tracelink)

Import Order/Batch XML Files(manual)

Create Order

Dispatch Order to Line

Start Order

Store Serial Number

Order/Serial Number Receipt Printing Scanning

Commissioning

Aggregation

Receipt of Commissioning and Aggregation information

In-Process Status Update (real time)

Generated Notification Files (manual)

Generate Report

Configure Master Data

Printer Interface Camera Interface

Dispatch Serial Number to Line

Update Interface Table Update Interface Table

Import Serial Number XML Files(manual)

Initial Notification

Final Notification

End of Batch Rework

• Packaging Hierarchy• Application Identifier• Product• Line

OOTB Central Configuration,

Serial Number & Order

Management

Page 24: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Flexibility in Deployment Standalone or Integrated system

• Can be deployed as standalone quality system.

o manual entry of production details.

o manual start stop.

o scanning data is kept in solution database.

• Can be part of the MES system, which automated the whole label scanning

o automated production details passing down from MES.

o automated scanning data passing up to MES

o automated start and stop scanning with MES work order start-stop.

• Tight Wonderware MES database alignment

o naming convention

o data type

o characters limit

Page 25: Kvalitetssikring af etiketter og tryk på produkter · Kvalitetssikring af etiketter og tryk på produkter Presented by: Henrik Hansen, Direct Sales Account Executive, Wonderware

Contact Information

Eltronic A/S ∙ Kilde Alle 4 ∙ DK-8722 Hedensted ∙ Denmark ∙ Tel. +45 76 74 01 01

Claus Sass HvassBusiness Director

Phone: +45 5156 8759

E-mail: [email protected]

www.eltronic.dkWonderware Scandinavia

c/o Schneider Electric Danmark A/S

Lautrupvang 1

DK-2750 Ballerup

(+45) 4488 5660

www.wonderware.dk

Henrik HansenDirect Sales Account Executive

Mobil: (+45) 2630 0788

[email protected]