KV SW212M83

TRINITRON COLOR TV

SERVICE MANUAL BX1S CHASSISMODEL COMMANDER DEST. CHASSIS NO.

KV-SW212M50 RM-GA002 GE SCC-V44G-AKV-SW212M50 RM-GA002 Malaysia SCC-V37Q-AKV-SW212M81 RM-GA002 Middle East SCC-V40T-AKV-SW212M81 RM-GA002 Russia SCC-V13X-AKV-SW212M83 RM-GA002 India SCC-V45P-AKV-SW212M83 RM-GA002 Saudi Arabia SCC-V26Y-AKV-SW212M83/H RM-GA002 Saudi Arabia SCC-V64A-AKV-SW212N60 RM-GA002 Philippines SCC-V41N-AKV-SW212P50 RM-GA002 E SCC-V21Y-A

MODEL COMMANDER DEST. CHASSIS NO.

RM-GA002

(Except KV-SW212M83/M83/H) (KV-SW212M83/M83/H)

www.DataSheet4U.net

2

KV-SW212M50/M81/M83/M83/H/N60/P50 RM-GA002

TABLE OF CONTENTS

SELF DIAGNOSTIC FUNCTION ....................................... 3

1. DISASSEMBLY1-1. 3D Box Removal (KV-SW212M83/M83/H) .............. 51-2. Rear Cover Removal .................................................... 51-3. Speaker Removal ......................................................... 51-4. Chassis Assy Removal ................................................. 51-5. Service Position ........................................................... 51-6. Terminal Bracket and J Board Removal ..................... 51-7. A Board Removal ........................................................ 61-8. Picture Tube Removal .................................................. 6

2. SET-UP ADJUSTMENTS2-1. Beam Landing Adjustment .......................................... 82-2. Convergence Adjustment ............................................. 82-3. Focus Adjustment ...................................................... 102-4. G2 (SCREEN) Adjustment ........................................ 102-5. White Balance Adjustment ........................................ 102-6. Sub Bright Adjustment .............................................. 10

3. CIRCUIT ADJUSTMENTS3-1. Adjustments With Commander ................................. 113-2. Adjustment Method ................................................... 123-3. Picture Quality Adjustment ....................................... 34

3-3-1. P MAX/Contrast Adjustment ......................... 343-3-2. Sub Color Adjustment .................................... 343-3-3. Sub Hue Adjustment ....................................... 34

3-4. Geometry Adjustment ................................................ 343-4-1. General Setting ............................................... 343-4-2. Pal 50Hz Normal Mode .................................. 34

4. DIAGRAMS4-1. Block Diagram ........................................................... 364-2. Circuit Boards Location ............................................ 374-3. Schematic Diagram Information ............................... 37

4-3-1. A Board (Block 001) .................................. 384-3-2. A Board (Block 002) .................................. 404-3-3. A Board (Block 003) .................................. 424-3-4. A Board (Block 004) .................................. 444-3-5. A Board (Block 005) .................................. 464-3-6. A Board (Block 006) .................................. 484-3-7. A Board (Block 007) .................................. 504-3-8. C Board Schematic Diagram .......................... 514-3-9. J Board Schematic Diagram ........................... 52

4-4. Voltage Measurement and Waveforms ...................... 534-5. Printed Wiring Boards ............................................... 564-6. Semiconductors .......................................................... 59

5. EXPLODED VIEWS5-1. Picture Tube, Speaker Bracket and Chassis .............. 615-2. 3D Speaker ................................................................. 61

6. ELECTRICAL PARTS LIST .............................................. 63

OPERATING INSTRUCTIONS

SAFETY-RELATED COMPONENT WARNING!!COMPONENTS IDENTIFIED BY SHADING AND MARK ! ON THESCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THEPARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACETHESE COMPONENTS WITH SONY PARTS WHOSE PARTNUMBERS APPEAR AS SHOWN IN THIS MANUAL OR INSUPPLEMENTS PUBLISHED BY SONY.

CAUTIONSHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THEANODE CAP TO THE METAL CHASSIS, CRT SHIELD, ORCARBON PAINTED ON THE CRT, AFTER REMOVING THEANODE.

Section Title PageSection Title Page

3



The units in this manual contain a self diagnostic function. If an error occurs, the STANDBY (1) indicator will automaticallybegin to flash. The number of times the STANDBY (1) indicator flashes translates to a probable source of the problem. If anerror symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored inmemory to reveal past problems and how often these problems occur.

1. DIAGNOSTIC TEST INDICATORS

When an errors occurs, the STANDBY (1) indicator will flash a set number of times to indicate the possible cause of theproblem. If there is more than one error, the indicator will identify the first of the problem areas.

Result for all of the following diagnosis items are displayed on screen. No error has occurred if the screen displays a "0".

SELF DIAGNOSTIC FUNCTION

DiagnosisItem

Description

No Power

+B overcurrent(OCP)

V-Protect (OVP)

IK (AKB)

Power supplyNG (+5V) forVideo Processor

No. of timerSTANDBY (1)

indicator flashes

Does not light

2 times

4 times

5 times

8 times

Diagnostic Resulton screen display

2:0or

2:1 ~ 2554:0or

4:1 ~ 255

5:0or

5:1 ~ 255

8:0or

8:1 ~ 255

Probable CauseLocation

Power cord is not pluggedin.

Fuse is burned out (F600)A board.

H OUT (Q805) is shorted.(A board)

IC751 is shorted. (C board) +13V is not supplied.

(A board) IC804 is faulty. (A board)

Video OUT (IC751) isfaulty. (C board)

IC001 is faulty. (A board) Screen (G2) is improperly

adjusted. IC604 faulty. IC602 faulty.

DetectedSymptoms

Power does not turn on. No power is supplied on

TV. AC Power supply is faulty. Power does not turn on. Load on power line is

shorted. Has entered standby state

after horizontal raster. Vertical deflection pulse is

stopped. Power line is shorted or

power supply is shorted. No raster is generated. CRT Cathode current

detection reference pulseoutput is small.

No power supply to CRTANODE.

No RASTER is generated.

2. STANDBY INDICATOR BLINKING PROCESS

The example above represents for 4 times blink

Lamp OFF 3 seconds

Lamp ON 300ms

Lamp OFF 300ms

3. STANDBY INDICATOR ON TV FRONT PANEL

Standby indicator

4


[+B overcurrent $OCP%] Occurs when an overcurrent on the +B(135V) line is detected by pin 32 of IC001 (A board).If the voltage of pin 32 of IC001 (A board) is more than 4V, the unit will automatically go tostandby.

[V-PROTECT] Occurs when an absence of the vertical deflection pulse is detected by pin 13 of IC001(A board).

[IK $AKB%] If the RGB levels* do not balance within 15 sec after the power is turned on, this error will bedetected by IC001 (A board). TV will stay on, but there will be 5 times LED blinking.

Occurs when IC001 internal HV protect detects an abnormal H-Pulse (frequency) due toimproper power supply to IC001. TV cuts off high voltage power of anode CRT. No picture will bedetected. eg: IC602, IC604 go faulty.

* (Refers to the RGB levels of the AKB detection Ref pulse that detects IK.)

A BOARDIC001

Y/CHROMA JUNGLE

A BOARDIC804V.OUT

A BOARDIC001

SYSTEM

A BOARDIC003

MEMORY

FROMC BOARD

IC751 PIN 5IK

EHTORED LED

DISPLAY

SDA1

V.GUARDSDA5F.B-PLS 3 1384

32122A BOARD

FROMQ816

COLLECTOR

99

POWER SUPPLY NG (+5V)for VIDEO PROCESSOR

4. SELF DIAGNOSTIC SCREEN DISPLAY

5. HANDLING SELF DIAGNOSTIC SCREEN DISPLAY

6. SELF-DIAGNOSTIC CIRCUIT

2 OCP : 03 OVP : N/A4 VSTOP : 15 AKB : 08 SVP : 0101 WDT : N/A

"0" means no fault has been detected.

"1" means a fault has been detected.

"N/A" means not available for this models.

SELF DIAGNOSTIC

5

8

No. Description Method1. Display self diagnostic screen [Display] t [Channel ] t [Volume ] t [Power / TV]

Note: The above must be performed while TV is on standby mode.

2. Stop standby flash i) Turn off power switch on main.ii) Unplug power cord from the outlet.

3. Clear fault result In self diagnostic screen,press[Channel ] t -Note: Diagnostic results display on screen is not automatically cleared. Therefore,clear result after completion of repair.

4. Quit self diagnostic screen Turn off power switch of remote commander or main unit.

5


SECTION 1DISASSEMBLY

1-3. SPEAKER REMOVAL

1-5. SERVICE POSITION

1-4. CHASSIS ASSY REMO VAL

1-1. 3D BOX REMOVAL (KV-SW212M83/M83/H)

1 Two screws (Washer Head) (+P4 x16)

3 Terminal bracket

1 One screw(+BVTP 3 12)

2 One screw (+BVTP 4 16)

4 Two screws (+BVTP 3 12)

5 J Board(only for modelKV-SW212M83/M83/H))

1-2. REAR COVER REMOVAL

1 Eight screws (+BVTP 4 16)

2 Rear cover1 3D Speaker box assy

2 Rear cover

1-6. TERMINAL BRACKET AND J BOARDREMOVAL

6


1-8. PICTURE TUBE REMOVALNote: Please make sure the TV set is not in standing position before removing necessary CRT support located on bottom right

and left.1) Remove the Rear Cover.2) Unplug all interconnecting leads from the Deflection Yoke, Neck Assy, Degaussing Coils and CRT grounding strap. Remove

Chassis Assy.3) Place the TV set with the CRT face down on a cushion (jig).

qs Screw, Tapping 5 + Crown Washer (x4) 4 Anode Cap Removal

9 Degaussing Coil

6 Loosen the Neck Assembly fixing screw and removeNeck Assy & VM board

7 Loosen the Deflection Yokefixing screw and remove

5 C Board Removal

qa Spring TensionRemoval (x2)

8 Holder, DGCRemoval (x2)

0 Earth Coating Assy

1-7. A BOARD REMOVAL

A Board

7


REMOVAL OF ANODE-CAP

Note: After removing the anode, short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield or

carbon paint on the CRT.

REMOVING PROCEDURES

1 Turn up one side of the rubber cap in the directionindicated by the arrow a.

2 Using a thumb pull up the rubber cap firmly in the directionindicated by the arrow b.

3 When one side of the rubber cap is separated from theanode button, the anode-cap can be removed by turningup the rubber cap and pulling it up in the direction of thearrow c.

HOW TO HANDLE AN ANODE-CAP1 Do not damage the surface of anode-caps with sharp

shaped objects.2 Do not press the rubber too hard so as not to damage

the inside of anode-cap.A metal fitting called the shatter-hook terminal is builtinto the rubber.

3 Do not turn the foot of rubber over too hard.The shatter-hook terminal will stick out or damage therubber.

A

A

B

B

C

Anode Button

8


The following adjustments should be made when a completerealignment is required or a new picture tube is installed.

The controls and switch should be set as follows unlessotherwise noted:

Picture control ......................................................... NORMALBrightness control ................................................... NORMAL

Perform the adjustments in order as follows:1. Beam Landing2. Convergence3. Focus4. G2 (SCREEN)5. White Balance

Note: Test Equipment Required1. Pattern Generator2. Degausser3. DC Power Supply4. Digital Multimeter

SECTION 2SET-UP ADJUSTMENTS

Preparation : Feed in the white pattern signal. Before starting, degauss the entire screen with the

degausser. In order to reduce the geomagnetism on the set's

picture tube, face it east or west.

2-1. BEAM LANDING ADJUSTMENT1. Input a raster signal with the pattern generator.2. Loosen the deflection yoke mounting screw, and set the

purity control to the center as shown below.

3. Set the raster signal of the pattern generator to green.4. Move the deflection yoke (DY) backward and adjust the

purity control so that green is in the center and blue andred are at the sides evenly.

5. Then move the DY forward and adjust so that the entirescreen becomes green.

6. Now switch over raster signal to red then blue andconfirm the condition.

...................................................................................................................................................................................................................... ...........

5. Oscilloscope6. Landing Checker7. XCV Adjuster

Purity control

RedBlue

Green

7. When the position of the DY is determined, tighten itwith the DY mounting screw.

8. If the beam does not land correctly in all corners of thescreen, use magnet disc to correct it.

2-2. CONVERGENCE ADJUSTMENTPreparation : Before starting, perform FOCUS adjustment. Picture mode STANDARD. Receive dot/cross hatch pattern.

a) Vertical Static Convergence

Purity controlcorrects this area. Disc magnets or rotatable

disc magnets correct theseareas (a-d).

Deflection yoke positioningcorrects these areas.

ab

b

c

c

d

d

a

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R G B

RGB

4 pole magnet

RV750H. STAT

C/CV Board

9


1. (Moving vertically), adjust the 4 pole magnet to convergered, green and blue dots in the center of the screen.

2. Tilt the 4 pole magnet and adjust static convergence toopen or close the 4 pole magnet.

3. When the 4 pole magnet is moved in the direction ofarrow A and B, the red, green and blue dots moves asshown below:

Moved RV750 (H.STAT)

b) Horizontal Static ConvergenceIf the blue dots does not converge with the red and greendots, use the 6 pole magnet to adjust in the mannerdescribed below.

RR

GGBB

A B

B

A

R G B R G B R G B

R BR GG GB

R B

6 Pole Magnet

4 Pole Magnet

DY pocket

Purity

6 PoleMagnet

4 PoleMagnet

c) Convergence Rough AdjustmentPreparation : Before starting this adjustment, adjust the horizontal

and vertical static convergence.

Input cross hatch pattern.i) TLH

Adjust the horizontal convergence of red and blue dotsby inserting TLH Correction Plate to the DY pocket (leftor right).

ii) YCHAdjust YCH to balance Y axis.

iii) TLVAdjust the vertical convergence of red and blue dots.

iv) XCVAdjust XCV to balance X-axis.

d) Screen Corner ConvergenceAffix a Piece A (90), Convergence Correct/Permaloy AssyCorrection to the misconverged areas.

TLV

RB

YCH

RB

XCV

BR

TLH

BR

TLV

ON DY:

TLV

XCV

YCH

DY pocket

DY pocket

TLH Plate

XCV

b a

c d

a-d : screen-corner misconvergence

a1~d1:Piece A (90), Convergence Corrector

Permaloy Assy Correction

a1

b1

c1

d1

BR GG RB

10


2-3. FOCUS ADJUSTMENTFOCUS adjustment should be completed before W/Badjustment.

1. Receive digital monoscope pattern.2. Set Picture Mode to "DYNAMIC".3. Adjust focus VR to obtain a just focus at the center of

the screen.4. Change the receiving signal to white pattern and blue

back.5. Confirm magenta ring is not noticeable. In case magenta

ring is obvious, then adjust FOCUS VR to balancemagenta ring and FOCUS.

2-4. G2 (SCREEN) ADJUSTMENT1. Set the following condition:

Picture and Brightness to "STANDARD". TV to Video mode. WHBL 016 "RGBB" to 01

2. Connect R, G, B of the C/CV board cathode tooscilloscope.

3. Adjust Brightness to obtain the cathode value to thevalue stated below.

4. Adjust SCREEN VR on the FBT until the scanning linedisappears.

5. Finally set WHBL 016 "RGBB" back to 00.

165 2VDC

2-5. WHITE BALANCE ADJUSTMENT1. Set to Service Mode.2. Input white raster signal using signal generator.3. Set the following condition:

Picture "DYNAMIC", PICT 006 "WTS" to 00.4. At Highlight condition, select WHBL 03 "GDRV" and 04

"BDRV" with 1 and 4 button of the remotecommander then adjust the data with 3 and 6 button.

5. At Cutoff, select WHBL 000 "BKOR" and 001 "BKOG"and adjust the data.

6. Perform adjustment at Highlight and Cutoff conditionuntil it reaches its target.

7. Write data into memory by pressing [MUTING] t -.8. Finally set PICT 006 "WTS" back to its original data.

2-6. SUB BRIGHT ADJUSTMENT1. Set TV to RF mode.2. Input PAL monoscope to RF mode.3. Set Brightness 50% and Picture to "MINIMUM".4. Select WHBL 010 "SBRT" with 1 and 4 button of the

remote commander and adjust its data with 3 and 6so that cut-off level is 10 IRE, slightly glimmer: 20 IRE.

5. Write into the memory by pressing [MUTING] t -.

VIVID : 45000K + 8 MPCDCenter data :

X : 0.2444Y : 0.2466

11


SECTION 3CIRCUIT ADJUSTMENTS

3-1. ADJUSTMENTS WITH COMMANDERService adjustments to this model can be performed using the supplied remote commander RM-GA002.

a. ENTERING SERVICE MODEWith the unit on standby

This operation sequence puts the unit into service mode.This screen display is:

b. METHOD OF CANCELLATION FROM SERVICE MODESet the standby condition (Press [POWER] button on the commander), then press [POWER] button again, hereupon it becomesTV mode.

c. METHOD OF WRITE INTO MEMORY1. Set to Service Mode.2. Press 1 (UP) and 4 (DOWN), to select the adjustment item.3. Change item by pressing 3, 6.4. Press [MUTING] button to indicate WRITE on the screen.5. Press - button to write into memory.

d. MEMORY WRITE CONFIRMATION METHOD1. After adjustment, pull out the plug from AC outlet, and then plug into AC outlet again.2. Turn the power switch ON and set to Service Mode.

t [DISPLAY] t 5 t [VOL $+% ] t [POWER]

item no. service data NVM field channel no./category in decimal item name in decimal NG service command frequency video input nameGEOM 006 HSIZ 031 x SERVICE 60 S VIDEO 1

software service data reserved power on timerelease ID version in binary for factory color system (decimal)SUS01 0.69U 0001 1111 FF FF NTSC3 65535

Status Byte Status ByteFlash DCXO #1 SSD #2 SSD

111 11 11 1 7 11 FG xy 111 000000 000000

VDSP_C FlagCO_LOCKED

VDSPDetected Stereo Type (Direct Value from CZ_ Stereo_Mode)

S : for SonyA : Aiwa

U S : US/Latin/TaiwanE U : EuropeG A : General AreaJ P : Japan

0 1 : serial no. of the M/P releasefor each destination

111 Needed for Nicam DCXO aligment Purposexy Value of x = 0 - Unknown, 1 - BTSC, 2 - A2, 3 - NICAM,

4 - KOREAN, 5 - Japan, 6 - AV StereoValue of y = 0 - Mono, 1 - Stereo, 2 - Bilingual, 4 - SAP/Single

1, 4 Select the adjustment item.r

3, 6 Raise/lower the data value.r

[MUTING] Writes.r

- Executes the writing.

12


3. Call the adjusted items again to confirm adjustments were made.

e. OTHER FUNCTION VIA REMOTE COMMANDER7, - All the data becomes the values in memory.8, - All user control goes to the standard state.Display, - Service data initialization (Be sure not to use usually.)2, 5 Select Device or Category

3-2. ADJUSTMENT METHODItem Number 000 HPOSThis explanation uses H POSITION as an example.1. Select "000 HPOS" with the 1 and 4 buttons, or 2 and 5.2. Raise/lower the data with the 3 and 6 buttons.3. Select the optimum state. (The standard is IF for PAL reception.)4. Write with the [MUTING] button. (The display changes to WRITE.)5. Execute the writing with the - button. (The WRITE display will be changed to red color while excuting, and back to

SERVICE.)

Example on screen display :-

Use the same method for all Items. Use 1 and 4 to select the adjustment item, use 3 and 6 to adjust, write with[MUTING], then execute the write with -.

Note : 1. In [WRITE], the data for all items are written into memory together.2. For adjustment items that have different standard data between 50Hz or 60Hz, be sure to use the respective input

signal after adjustment.

Adjusted with 3 and 6 buttons.

GREEN

GEOM 000 HPOS 039 SERVICE 50 VIDEO 1

write with [MUTING].

GREEN

GEOM 000 HPOS 039 WRITE 50 VIDEO 1

GEOM 000 HPOS 039 WRITE 50 VIDEO 1

Write executed with -.

RED

The WRITE displaythen returns to greenSERVICE

13


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Category No Name Mono & AV Stereo Stereo,China & India NTSC modelsmodels models

SDEM 001 QSS 00 01 01

Category No Name Stereo models Non-Stereo models NTSC modelsSDEC 014 DCXI 00 01 00

015 DCXG 03 00 00017 DCLH 06 00 00

Data Variant depend on models

Category No Name SW212-3D models SW212-non 3D modelSDSP 010 BAS 18 22

011 TRE 18 21012 EQ1 23 20013 EQ2 02 03015 EQ4 20 00016 EQ5 21 00

Category No Name Russia/HK/stereo model Other modelsSDSP 006 LAN 17 22

Category No Name Russia Other models Philippines TaiwanOPTM 007 LANG 01 00 00 01

Category No Name GA Stereo GA AV Stereo GA Mono GA NTSC Stereo GA NTSC MONOOPTM 010 DCXO 24 50 50 53 50

Category No Name NICAM Stereo AV Stereo & MonoOPTM 011 DISC 128 134

Category No Name Other Country Russia modelOPTM 013 TSYS 00 02

Category No Name Description Other models 21" Mono/AV StereoYC 007 SBO - 00 02

010 CTRP OTHER 00 01SECAM 00 01

011 QDT OTHER 00 00SECAM 00 00

Category No Name Sony Tuner (KV-SW212M83(India)) Alps Tuner (Except KV-SW212M83(India)) VIF 012 TUSO 01 00

Category No Name Other Models 21" Mono/AV StereoSDEM 005 CMCA 00 01

Category No Name Other Models 21" Mono/AV StereoOPVP 000 BPBS 01 00

Category No Name Sony Tuner (KV-SW212M83(India)) Alps Tuner (Except KV-SW212M83(India)) OPFM 003 DCOU 140 144

004 DCOL 114 118009 AGCT VIF 001 AGCT + 15 VIF 001 AGCT + 2

Category No Name NTSC Stereo NTSC AV Stereo NTSC Mono009 STDS 13 13 13011 FLBW 01 00 00

SDEC

GA NTSC AV STEREO50

28


SPEED SEARCH (Time of speed search) 00 = disabled (original cycle speed)01 = 4 time speed from the original10 = 6 time speed from the original11 = 8 time speed from the original

Home Theatre 1 = Home Theatre mode availableWide Screen 1 = Wide Screen modelTV System Selection (M,B/G, I, D/K) 0 = disabled, 1 = enabled

ITEM INFORMATIONNo. OPB1

Item Speed Search Home Wide M B/G I D/K DECTheatre Screen

KV-SW212M50 (GE) 0 1 0 0 1 1 1 1 79KV-SW212M50(Malaysia) 0 1 0 0 1 1 1 1 79KV-SW212M81(Middle East) 0 1 0 0 1 1 1 1 79KV-SW212M81(Russia) 0 1 0 0 1 1 1 1 79KV-SW212M83(India) 0 1 0 0 1 1 1 1 79KV-SW212M83(Saudi Arabia) 0 1 0 0 1 1 1 1 79KV-SW212M83/H(Saudi Arabia) 0 1 0 0 1 1 1 1 79KV-SW212N60 1 1 0 0 1 0 0 0 200KV-SW212P50 0 1 0 0 0 1 0 0 68

29


No. OPB2

Item Party FM Radio Component Composite SECAM Color Decoding DECMode (SCART)


Party Mode Party Mode Function 0 = not available, 1 = availableFM Radio FM Radio Function 0 = not available, 1 = availableComponent (Component [YCbCr] Terminals) 0 = not available, 1 = availableComposite (No. of Composite Terminals) 00 = 1 composite terminal

01 = 2 composite terminal 10 = 3 composite terminals (prohibited in FY06) 11 = 4 composite terminals (prohibited in FY06)

SECAM (SECAM Color System) 0 = disabled, 1 = enabledColor decoding (Color Crystal Selection) 00 = PAL/NTSC (Multi)

01 = NTSC (3.58MHz)10 = PAL/NTSC (4.43MHz)11 = PAL/NTSC (Tri-Norma)

30


Item Reserved NICAM NICAM A2 ST Thai US ST Korean MONO DECST BI Bilingual ST


Reserved Not usedNICAM ST (NICAM Stereo) 0 = disabled, 1 = enabledNICAM BI (NICAM Bilingual) 0 = disabled, 1 = enabledA2 ST/BI (A2 [West German]

Stereo/Bilingual) 0 = disabled, 1 = enabledThai Bilingual (A2 [Thai] Bilingual)

or Force SAP if US ST is active 0 = disabled, 1 = enabledUS ST (US Stereo) 0 = disabled, 1 = enabledKorean ST (Korean Stereo) 0 = disabled, 1 = enabledMONO (Monaural Model) 0 = Stereo (SSD) Model

1 = Monaural Model

No. OPB3

31


Sound Special Sound Special Feature 0 = disabled 1 = enabled1 spk Models 1 Speaker Models 0 = 2 or 3 Speaker Models,

1 = 1 speaker ModelsVM (Velocity Modulation) 0 = disabled, 1 = enabledWSS-RF WSS detection in RF mode 0 = disabled, 1 = enabledSurround Surround Selection 00 = Off/Simulated/Surround

01 = Off/Simulated/SRS (3D) Surround10 = Off/Simulated/WOW/TruSurround11 = No Surround

TOP (Forced TOP) 0 = Auto Mode (TOP/FLOF), 1 = Forced TOPTEXT (Teletext Model) 0 = Non-Teletext Model, 1 = Teletext Model

No. OPB4Item Sound 1spk VM WSS-RF Surround Top Text DEC

Special ModelsKV-SW212M50 (GE) 0 0 0 0 0 0 0 0 0KV-SW212M50(Malaysia) 0 0 0 0 0 0 0 0 0KV-SW212M81(Middle East) 0 0 0 0 0 0 0 1 01KV-SW212M81(Russia) 0 0 0 0 0 0 0 1 01KV-SW212M83(India) 0 0 0 0 0 0 0 0 0KV-SW212M83(Saudi Arabia) 0 0 0 0 0 0 0 0 0KV-SW212M83/H(Saudi Arabia) 0 0 0 0 0 0 0 0 0KV-SW212N60 0 0 0 0 0 0 0 0 0KV-SW212P50 0 0 0 0 0 0 0 0 0

32


No. OPB5

Signal Booster Signal Booster feature 0 = disabled, 1 = enabledMSYS ASD (ASD Improvement for 0 = disabled, 1 = enabled

M System channels)*Only applicable when ASD = 1

COSMIC ASD Automatic Standard Detection 0 = disabled, 1 = enabledUsing COSMIC (Non-Stereo)

ASD (Automatic Standard Detection) 0 = disabled, 1 = enabledTilt (Tilt Correction/PIC Rotation) 0 = disabled, 1 = enabledBand Edge (VHF-H band Limit Position) 0 = 427.25MHz, 1 = 429.25MHzIP (Intelligent Picture & 0 = disabled, 1 = enabled

Intelligent Picture Plus)Wide (Wide Mode/V-Compressed) 0 = disabled, 1 = enabled

Item Signal MSYS COSMIC_ ASD Tilt Band IP Wide DECBooster ASD ASD Edge

KV-SW212M50 (GE) 1 0 1 0 0 0 1 1 163KV-SW212M50(Malaysia) 1 0 1 0 1 0 1 1 171KV-SW212M81(Middle East) 1 0 1 0 1 0 1 1 171KV-SW212M81(Russia) 1 0 1 0 1 0 1 1 171KV-SW212M83(India) 1 0 0 0 0 0 1 1 131KV-SW212M83(Saudi Arabia) 1 0 1 0 0 0 1 1 163KV-SW212M83/H(Saudi Arabia) 1 0 1 0 0 0 1 1 163KV-SW212N60 1 0 0 0 1 0 1 1 8BKV-SW212P50 1 0 0 0 0 0 1 1 131

33


AVST Mono (AV stereo Monochip Model) 0 = Mono model1 = AV stereo model (valid only mono option bit OPB3 bit 0 = 1)

3D OSD (BX1L Full version GA Multi 0 = Normal with 3D Intelligent Picture OSDDestination ONLY) 1 = Disable 3D Intelligent Picture OSD

3D Comb 3D comb feature 0 = Comb Not available1 = Comb available

PiP PiP feature 0 = PiP Not Available1 = PiP available

OSD Language Selection GA NTSC 1x1x = Complicated Chinese

GA 1xxx = Simplified Chinesex1xx = Arabic/Russianxx1x = Thaixxx1 = Persian/Vietnamesex1xx = Portuguese

GA xx1x = Frenchxxx1 = Spanish

* English is always available

No. OPB6Item AVST 3D OSD 3D Comb PiP OSD Language Selection DEC

MonoKV-SW212M50 (GE) 0 0 0 0 1 0 0 0 8KV-SW212M50(Malaysia) 0 0 0 0 1 0 0 0 8KV-SW212M81(Middle East) 0 0 0 0 0 1 0 0 4KV-SW212M81(Russia) 0 0 0 0 0 1 0 0 4KV-SW212M83(India) 0 0 0 0 0 1 0 0 4KV-SW212M83(Saudi Arabia) 0 0 0 0 0 1 0 0 4KV-SW212M83/H(Saudi Arabia) 0 0 0 0 0 1 0 0 4KV-SW212N60 0 0 0 0 1 0 1 0KV-SW212P50 0 0 0 0 1 0 0 0 8

10

34


3-3. PICTURE QUALITY ADJUSTMENT3-3-1. P MAX/CONTRAST ADJUSTMENT1. Set TV to Video mode.2. Set Picture mode to "CUSTOM".3. Input PAL 100% CB to TV set (OTHERS), NTSC 75%

CB (NTSC model).4. Set PICT 002 "SOC" to 03, PICT 003 "PWL" to 00h and

WHBL 017 "BLBG" to 01h.5. Set the following condition:

PICTURE 100%, COLOR 0%, BRIGHTNESS 50%6. Connect an oscilloscope to pin 4 (R Output) of CN004.7. Select SADJ 000 "PMAX" with 1 and 4 button of the

commander then adjust VR with spec with 3 and 6until reach the spec below:

1.90 0.03 Vpp = For 21" multi without VM1.40 0.03 Vpp = For 21" NTSC without VM

8. Select Wide Mode to "ON" in TV and Video mode andwrite "PMAX" data - 8 steps(for models with V-Compression features only).

9. Then press [MUTING] t - to write the data.10. Set "SOC", "PWL" and "BLBG" back to initial data.

("SOC": 00h, "PWL": 01h, "BLBG": 00h)11. Then press [MUTING] t - again to write the data.

3-3-2. SUB COLOR ADJUSTMENT1. Set TV to Video mode.2. Set Picture mode to "Custom".3. Input PAL 100% Color Bar(CB) to TV set (OTHER

MODEL).4. INPUT NTSC 75% CB to TV set (NTSC MODEL).5. Set PICT 006 "WTS" to 00h and Intelligent Picture to

"OFF".6. Set the following condition:

PICTURE 100%, COLOR 50%, BRIGHTNESS 50%,HUE 50%, SHARPNESS 50%

7. Connect an oscilloscope to pin 2 (B Output) of CN004.8. Select SADJ 004 "SCOL" with 1 and 4 button of the

commander then adjust with 3 and 6 so thatVB2=VB3=VB4 (for PAL), and VB1=VB4 (for NTSC) thenwrite in the data +9 step offset (for comb model) and+13 step offset (for no comb model).

9. Copy "SCOL 50 PAL (Video)" data to "SCOL 50 SECAM(Video)" data to "SCOL 50 PAL (TV)" and "SCOL 50SECAM (TV)".

VR

Black

VB2 = VB3 = VB4 (for PAL) VB1 = VB4 (for NTSC)(Difference is within 70mV)

VB1

VB2 VB3 VB4 VB1 VB2 VB3 VB4

10. Copy "SCOL 60 NTSC (Video)" data to "SCOL 60 NTSC(TV)" and +1 step offset (for GA NTSC only).

11. Copy "SADJ SCOL 50 PAL" data to "SCOL 50 YUV"table and "SCOL 60 NTSC" data to "SCOL 60 YUV"table.

12. Then press [MUTING] t - to write the data.13. Set "WTS" back to original data and Intelligent Picture to

"ON".14. Copy no.12 data to PAL TV & DVD mode (OTHER

MODEL) and NTSC TV & DVD mode (NTSC MODEL).

3-3-3. SUB HUE ADJUSTMENT1. Set TV to Video mode.2. Set Picture mode to "CUSTOM".3. Input NTSC 3.58 CB to TV set.4. Set the following condition:

PICTURE 100%, COLOR 50%, BRIGHTNESS 50%,HUE 50%, SHARPNESS 50%

5. Select service mode and - 9 steps (for video) and -10steps (for TV) offset from SADJ 004 "SCOL" using 1and 3 button of the remote commander.

6. Connect oscilloscope to pin 2 (B output) of CN004.7. Set to service mode and select SADJ 001 "SHUE" with1 and 4 button then adjust to VB1=VB2=VB3=VB4 with3 and 6 button.

8. Press [MUTING] t - to write the data.9. Select service mode SADJ 004 "SCOL" and +9 step

offset and write the data using [MUTING] t -.10. Select TV channel with 3.58 and repeat item (3) to (7)

and +1 step data offset.(NTSC model)11. Press [MUTING] t - to write the data.12. For single system model with NTSC 4.43, select TV

channel with NTSC 4.43 and repeat item (3) to (8).

The highest level of VB1, VB2, VB3, VB4must be aligned at the same time.

The ideal difference betweenVB2 and VB3 is within 80mV

13. Once adjustment is completed in Video mode, carry outadjustment in DVD mode. Set TV to DVD mode. InputNTSC 3.58 CB to DVD set and perform step 4 to 9 and11.

VB1VB2

VB3 VB480mV

35


Item No. Function IllustrationGEOM 013 Vertical Shift(VPOS)

GEOM 011 Vertical Amplitude(VSIZ)

Note: Adjust VSIZ to12.4(SPCB)11.3(PAL Monoscope)11.5(NTSC Monoscope)

GEOM 000 Horizontal Shift(HPOS)

GEOM 009 EW Trapezoid(EWTZ)

GEOM 005 EW Width (EW)(HSIZ)

Note: Adjust HSIZ to16.4(SPCB)14.6(PAL Monoscope)15.3(NTSC Monoscope)

GEOM 002 Horizontal Bow(HBOW)

GEOM 006 EW Parabola/Width(EWPW) (PW)

GEOM 007 EW Upper Corner(UCOP) Parabola

GEOM 008 EW Lower Corner(LCOP) Parabola

GEOM 001 Horizontal(HPAR) Parallelogram

GEOM 012 S-Correction(SC)(SCOR)

GEOM 003 Vertical Linearity(VLIN)

GEOM 004 Vertical Scroll(VSCR)

3-4. GEOMETRY ADJUSTMENTGeometry adjustment must be done for both color systemsPAL and NTSC.3-4-1. GENERAL SETTINGa) Input Monoscope or Special Color Bar(SPCB) signal

using a pattern generator.b) Set to Service Mode.c) Select Category/Functionally Name (as in the service

list) using 1 and 4 button on the remote commander.Eg. GEOM

d) Raise or Lower the data value using 3 and 6 button.e) Press [MUTING] t - to save the data into memory.

Note 1: Geometry Adjustment must be performed for 4 differentmodes: PAL 50Hz NORMAL MODE, PAL 50Hz WIDEMODE, NTSC 60Hz NORMAL MODE, NTSC 60HzWIDE MODE.

3-4-2. PAL 50Hz NORMAL MODEa) Input PAL signal 50Hz in the Service Mode.b) Set Wide Mode to "OFF".c) Perform the below adjustments using the "GENERAL

SETTING" sequence (Refer 3-4-1)d) Once adjustment is done for PAL 50Hz NORMAL

MODE,set Wide mode to "ON", and copy all PAL 50HzNORMAL MODE adjusted data to PAL 50Hz WIDEMODE except VSCR.

e) Now, perform adjustment for NTSC 60Hz NORMALMODE.

f) Set Wide mode to "OFF".g) Perform adjustment items listed in the above table using

the "GENERAL SETTING sequence (refer 3-4-1).h) Once adjustment is completed,set Wide mode to "ON"

and copy all NTSC 60Hz NORMAL MODE adjusted datato NTSC 60Hz WIDE MODE except VSCR.

i) Upon completing adjustment for all modes,reconfirmVSIZ and VPOS.

36


SECTION 4DIAGRAMS

4-1. BLOCK DIAGRAM

VIF

SAW

SIF

SAW

MAI

NPo

wer

Supp

lyTU

NER

AGCi

n

12C

TVL(M

ono)

Vide

oL(M

ono)

CV/Y

CL(M

ono) R

CV/Y

CL(M

ono) RRR

G/Y

B/PB

R/PR L R

Fbl(R

GBin)

24.5

76M

Hz

DVD/

RGB

AV3

AV2

AV1

MON

OUT

Audi

o Am

p

Buffe

r

TV

out

Radi

oBP

F

Mon ou

t

AV1

in AV2

in

CV/Y

CL(M

ono)

AV3

IN RGB

/DV

D in

5V30

V

IF

24-5.

VIFIN

1~2

29~3

0.SIF1

~211

5.DGC

RELA

Y 11

4.STB

Y SW

STBY

3.3V

AC in

~11

0-22

0VCI

SPR/

PFC

3.3V

RESE

T

3.3V

5V8V

3.3/

5V

Rela

y

8VAU

DIO

VCC H

V

DGC

+/-1

5VHo

ut

FBT L

3ch

MIX

ERAu

dio

Amp

ATT

VAR

NVM

Pin

out

H-dr

iveH-

out

Rot.

cct

V-ou

t

VM

RGB

Amp

feed

back

4W

R

3D

4W

12W

L,R

IHP

mute

EHT,

ABL

Hp

L R8V

1k EW

, Hd

L, R

V+, V

-

RGB

+B

On/O

ff

stdb

y

Devic

e 12

C

12C

SIRC

S

Key

butto

nsPLLI/

O Po

rt

I/O P

ort

VIF

& SI

FPO

WER

Color

Deco

der

YUV

Proc

esso

r

Jung

le

RGB

DAC

Ster

eo,

DAP

A D C

ONE

CHIP

Micr

oTe

xtCC

& V

-ch

ip

11.Xt

alout

10.Xt

alin

74~7

6.YUV

out

70-72

.VUYin

119.KEY116.DI-JP/MODE1-EU103.DI-JP/MODE2-EU/MON SW-MONO126.AGC-MUTE98, 99. SCL1,SDA1108, 109. SCL0,SDA0 102.BINT122~3.RED~GREEN LED

77.SC

ART F

BL

78~8

0.RGB

334

,35 In

Ls,R

5

51.CY

/Y452

.C249

-50 In

L,R4

120.P

3.3(S2

)

31.AG

Cout

33.AV

L/2SIF

120.S

244

.Intco

-IF

43.IF

VO62

,63.H

PL, R

48.M

ON-O

UT36

,37.O

utL, R

111.S1

/VC(GA

)

85~8

7RG

Bout

84.lk

65.VM

23. V

D+22

. VD-

112.R

OT

CTRL

113.R

OT

SW

21.EW

D67

.Hou

t

66.AF

C

32.EH

TO83

.ABL

60,61

LSL,R

106.A

UDIO

MUT

E10

5.AUD

IO ST

ANDB

Y

58.CV

B51/Y

159

,C1

56, 5

7InL1

,InR1

55.CV

/Y253

,54.In

L,R2

70 CX

B-IN

T

LED

+B

line

30V

R

LNA

cct

37


4-2. CIRCUIT BOARDS LOCATION

4-3. SCHEMATIC DIAGRAM INFORMATIONNote: All capacitors are in F unless otherwise noted. All electrolytic capacitors are rated at 50V unless otherwise

noted. All resistors are in ohms.

k = 1000, M = 1000k Indication of resistance which does not have rating

electrical power is as follows.Pitch: 5 mmRating electrical power 1/4W (CHIP: 1/10W)

: nonflammable resistor. : fusible resistor : internal component. : panel designation or adjustment for repair. All variable and adjustable resistors have characteristic curve B

unless otherwise noted. Readings are taken with a color-bar signal input.

no mark : Common( ) : PAL[ ] : NTSC 3.58

Readings are taken with a 10 M digital multimeter. Voltage are dc with respect to ground unless otherwise

noted. Voltage variations may be noted due to normal

production tolerances. All voltage are in Volt. : Cannot be measured. Circled numbers are waveform references. : B +bus. : B bus. k : signal path.

Note: The reference number which starts with Wxxx(eg: W003) indicates a wire to wire connection.

Note: Components marked as XX are not fitted on thismodel.

Reference informationRESISTOR : RN METAL FILM

: RC SOLID: FPRD NONFLAMMABLE CARBON: FUSE NONFLAMMABLE FUSIBLE: RS NONFLAMMABLE METAL

OXIDE: RB NONFLAMMABLE CEMENT: RW NONFLAMMABLE

WIREWOUND: ADJUSTMENT RESISTOR

COIL : LF-8L MICRO INDUCTORCAPACITOR : TA TANTALUM

: PS STYROL: PP POLYPROPYLENE: PT MYLAR: MPS METALIZED POLYESTER: MPP METALIZED POLYPROPYLENE: ALB BIPOLAR: ALT HIGH TEMPERATURE: ALR HIGH RIPPLE

Note: The component identified by shading andmark ! are critical for safety. Replace only withpart number specified.

Note: A board schematic diagram is divided into 7 blocks.Each block is named by its function and block number.eg: Processor (Block 001)Joint connection between boards can be identified usingthe block number followed by the grid's guide.eg: -

KV-SW

212M

50/M

81/M

83/M

83/H

/N60

/P50

RM

-GA0

02KV

-SW

212M

50/M

81/M

83/M

83/H

/N60

/P50

RM

-GA0

02

4-3-

1.A

Boa

rd

(Bloc

k 00

1)

38

39

2.2

C073

2.2

C064

16V

0.1 B

C063

16V

0.1

BC038

4.7 C037

16V

0.1

BC054

D05

9

D05

8

MA

111-

TX

MA

111-

TX

MA

111-

TX

D05

7

16V

0.22 B

C030

35V47C026

16V

0.1 BC028

16V

0.22 B

C025

16V0.22

BC0

42

16V

0.22

BC0

48

25V

0.02

2

BC049

1000

pB

C052

1000

pB

C089

1000

pB

C081

1000

pB

C080

1000

pB

C058

470p

CHC010

XX

C009

35V47C008

100p

CHC0011

00p

CHC003

16V

0.1 BC092

16V

0.1

BC093

16V0.1 B

C094

16V

0.1

BC095

16V

0.1

BC0

96

GR

SPB-

25M

VW

FD

914

MA111-TX

D003

D00

2

100p

CHC021

16V

0.22 B

C014

25V

0.01 BC018

16V0.1

BC020

XX

D06

7

100p

CHC091

16VX

X B

C011

100p

CHC090

XX

C012

1 2 3

WH

T3P

CN00

5 GN

DN

CK

EY

MA

111-

TXM

A11

1-TX

D05

6

XX D004

16V

XX F

C051

16V

XX FC068

16V

XX F

C071

16V

XX

FC0971

6VXX F

C098

16V

XX F

C099 XX

D006

XX D007

XX D008

XX

D00

9

1

2

3

4

5

WH

TX

XCN

007

Y OUT

GND

U OUT / FB

GND

V OUT

1

2

3

4

XX

CN00

3

WH

T

+B

NC

GND

VM OUT

1

2

3

4

5

YEL

CN00

9X

X

Y IN / G

GND

U IN / B

V IN / R

GND

2SIF

005:7D

SIFIN2-IF

005:7D

SIFIN1-IF

005:7D

VIFIN2-IF

005:5D

EWD-DEFL

004:5A

OVP-DEFL

004:11F

VD+-DEFL

004:7A

VD--DEFL

004:7A

VIFIN1-IF

005:5D

+B

003:10D;004:2C;005:4E

HOUT-DEFL

004:4G

AFC-DEFL

004:6A

LSL-AUDIO

002:2A

TUAGC-IF

005:4E

AU

DIO

-STD

BY00

2:4E

PWR-OFF-MUTE

002:4E

DGC-RELAY

003:2C

SCL-0

005:2E

SDA-0

005:2E

MOMUTE-AUDIO

002:4E

M-SYS-IF

005:4E

D1_JP/MODE1_EU

006:2D

9V

002:2E;002:6D;003:10B;

3.3V

003:11A;004:2B

5V

003:10B;004:2C;

AUDIO-MUTE

002:3E

STBY_SW

003:11E;005:5D

VGUARD-DEFL

004:6A

LSR-AUDIO

002:2A

AGC-MUTE

005:3E

S1/VC

006:7H

C1006:

8H

CVBS

1/Y

100

6:7H

INR1

006:

7HIN

L100

6:7H

CVBS

300

6:6H

INR3

006:

6HIN

L300

6:6H

CVBS

2/Y

200

6:4H

INR2

006:

5HIN

L200

6:5H

MO

N-O

UT

006:

6B

IFV

O/IF

_MO

N_O

UT

005:

6D

OU

TR00

6:6B

OU

TL00

6:6B

D1_JP/MODE2_EU/

MONSW-MONO

006:2D

SCA

RTH

PL00

2:1A

;006

:5H

SCA

RTH

PR00

6:5H

CVBS

O00

6:6H

10uH

L003

10uH

L005

10uH

L006

10uH

L007

10uH

L008

10uH

L009

MO

NO

_OU

TL00

5:6D

;006

:2C

RO

T_CT

RL00

4:2B

RO

T_SW

004:

2B

MA

111-

TXD

063

TP02TP

03TP

04

VCC

GN

D

OU

T

RPM

7240

-H5

IC00

2

470p

CHC301

B_D

AT

006:

2B

B_I

NT

006:

2B

B_C

LK00

6:2B

16V

2.2 FC302

1.8V_AUDIO

001:13H;003:10C

1.8V_MAIN

003:10A

W00

3

10uH

L012

Q006

UN

2216

UN

2216

Q007

XX

D00

5

25V

0.01 BC308

W01

0

W01

1

25V

0.01 B

C072

16V

100

C004

XX

C309

25V

6800

p BC0

46

16V2.

2C0

44

F

SCA

RTFB

L/A

1600

6:5H

16V

470

C002

16V

100

C304

16V 100 C036

16V

100

C056

16V

100

C005

2.2

C311

3.3

C065

1000

pB

C312

1000

pB

C313

D06

9X

X

D07

0X

X

25V

0.02

2 B

C053

MA

111-

TX

MA

111-

TX

D07

1

D07

2

10V

0.47 B

C316

UN

2211

Q016

47uH

L004

16V

220

C317

16V

100

C303

10

C050

16V

0.1 B

C318

47p

CHC319

47p

CH

0CH

IP

C320

JR10

16

XX

C015

OCP-PROTECT

004:11G

XX

L010

10uH

L040

XX

L011

10uH

L041

XX

L013

10uH

L042

XX

L031 XX

L032

10uH

L044

XX

XX

L033

10uH

L045

XX

L035

L036

10uH

L047

W03

0W

031

W03

2

W03

3

W03

4

MA

111-

TXD

074

25V BC321

0.01

1000

pBC3

22

B

C323

1000

p

S2

006:4G

UN

2211

Q001

SECAM-L-L

005:5D

22C024

W05

3

PLLI

F00

5:6D

PH2LF

004:5A

16V

0.22 B

C022

XX

XX

C032

C034

25V

0.01 B

C328

16V

0.1 B

C069

VDDC4_CAP

005:5D

1

2

3

4

5

6

7

WH

TX

XCN

004

TO C

/CV

BO

ARD

GND

B OUT

G OUT

R OUT

GND

IK

9V

ABL

004:7A

XX

C324

1.8V

_AU

DIO

001:

8L;0

03:1

0C

16V

100C

013

XX

FB00

2

XX

L038

XX

L039

XX

FB00

3

XX

FB00

4

VZOOM

004:6A

W06

0

D07

6X

X

16V

2.2 FC023

XX

C314

10V

470

C333

10V

470

C006

10V

470

C029

*C0

55

W06

3

J

810

14

E

B K

11

G

D

1

D L

412

E

I

26

A

7

C J

13

G KH

3

L

F

5

F

H IA

9

C

B

0.02

225

V B

C325

*

C082

2700

pB

C083

2200

pBC0

41

4

3 2 1

CAT2

4WC1

6WI-T

E13

IC00

3

1813

3112

1X

001

XX

R39

7

RN

-CP

100

R32

3

RN

-CP

220

R09

6

RN

-CP

100

R02

5

XX

R02

3

RN

-CP

100

R38

0

RN-CP

100 R041

JR10

11

RN

-CP

100

R05

8

RN

-CP

4.7k

R39

4

XX

R31

9

0:CH

IPR

363

RN

-CP

100

R06

0

RN

-CP

100

R39

3

Documents

KV SW212M83