Ksys1 Conveyor Manual Belt Changing Instructions KH ...bottomcoding.com/paper copy IPB3.pdf · Pickup area. Pickup area is the amount of conveyor belting needed to pick up product
Undue wear / belt replacement is normally caused by 2 problems. The first problem is applying to much force to make the product move through the conveyor. Minimum tension should be used. The second problem is overtightening of belt on conveyor itself. The distance between belt and belt guide should be minimal. Overtightening will cause 1. Excessive belt wear, 2. possible idler damage and 3. motor damage.
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Belt Guide
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Belt
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Minimal distance
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Tension Block Assembly
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To Tension the belt.
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To Tension belt. Loosen locking nut. Turn tension bolt counter- clockwise to increase tension. Adjust tension so there is minimal distance between back of belt and belt guide. Retighten locking nut. NOTE: LOCKING NUT AND TENSION BOLT ARE LEFT-HANDED THREAD. I.E. TO TIGHTEN, TURN CCW TO LOOSEN TURN CW.
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Belt Changing Instructions
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Top View : Motor and belts not shown
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Changing Idler Pulley Assembly Instructions
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Undue wear or belt replacement is normally caused by 2 problems. The first problem is applying to much force to make the product move through the conveyor. Minimum tension should be used. The second problem is overtightening of belt on conveyor itself. The belt should sit against the belt guide with minimal distance between them. Overtightening will cause 1. belt wear, 2. possible idler damage and 3. motor damage.
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Use Minimum pressure to hold product
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Idler Pulley should be horizontal to timing pulley. If it is not, belt wear and possible damage to belts, motor and idler pulley WILL OCCUR. To much tension on belt will cause this to happen.
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Both Idler pulley and timing belt pulley should be parallel to each other
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Timing Belt Pulley
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Idler Belt Pulley
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Timing Belt Pulley
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Idler Belt Pulley
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When Changing Idler pulley 1. Remove Old Idler pulley. 2. Clean slot (Both Top and Bottom) 3. Apply new grease (supplied) 4. Install new idler pulley 5. Slide idler assembly back and forth in slot to ensure smooth movement
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NOTE: Top of Idler Pulley is Marked with a "Top". "Top"goes to top plate. Idler pulley needs to be "pushed down" to bushing before tensioning belt
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TO REMOVE OLD BELT 1. Loosen belt tensioner. (# 8) may be [LEFT -HANDED THREAD] 2. Remove screws from locations 1 - 7 STARTING with #5 NOTE: SCREW # 5 is attached to BOTTOM PLATE Remove wire tie holding motor to plate 3. Seperate plates from each other 4. Install new belt 5. Adjust tension on belt 6. Reinstall plates and screws. Starting with # 5 . Make sure the idler pulley is in the slot (# 9) and belt is to the outside of belt guide (# 10) 7. Make final tension adjustment on belt (# 8)
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10
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Breakdown of Conveyor System
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Left Motor, Motor includes wiring Part number, 40019
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Motor Right Side, Part Number 40019, Motor includes wiring. Motors are interchangeable with each other
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Product detector Block assembly Part Number 90058
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Base Plate Part number 90050, Can be used on either Left plate or Right Plate.
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Product detect holder 10-32 screw hole
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Belt Guide Adjustment holes
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Plastic Cap, Part Number 60010 cover for belt tensioner assembly
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Carrier Assembly
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Controller, Includes wiring for both motors and mounting plate, Part Number 10049
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Wheels, locking, Part Number 10036, Non-locking Part Number 10037
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Leveler, Part Number 10035
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Plastic Cap, Part Number 60010
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Frame
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Product Plate, part number 40010
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Belt Part Number 40022, Seamless, 1 per side
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Spacer, part number 40018
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Ksys1 Conveyor Front view
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Ksys1 Conveyor Side View
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Motor Right Side, Part Number 40019, Motor includes wiring. Motors are interchangeable with each other
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Base Plate Part number 90050, Can be used on either Left plate or Right Plate.
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Micro-adjustor P/N 90016
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Print head holder, Customer Specific Videojet(R) Excel - P/N -90010 Videojet(37e,1210, 1510) P/N - 90011 Domino P/N - 90030 Image P/N 90040 Critronix P/N 900234 Consult for other holders
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Carrier Stop P/N 10012
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Jack Collar P/N 10011
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Belt Part Number 40022, Seamless, 1 per side
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Base Plate Part number 90050, Can be used on either Left plate or Right Plate.
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Belt Guard (Not Shown) P/N 623541
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Belt guard spacer P/N 623542
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Carrier Stop P/N 10012
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Plastic Cap, Part Number 60010
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Wheels, locking, Part Number 10036, Non-locking Part Number 10037
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Leveler, Part Number 10035
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Plate Assembly
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Motor Right Side, Part Number 40019, Motor includes wiring. Motors are interchangeable with each other
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Bottom Plate Left Side P/N 40013 Right Side P/N 50013
B. With both hands push or pull (depending on increasing or decreasing the distance
between the carriers) the carrier with fingers. This must be done at the same time to avoid
misalignment of carrier. Do not try to push plates. This will misalign the carrier on the rod,
making it much more difficult to move.
C. Relock handles on carrier
** Note: When setting distance for product, it is best to place 1 product at one each end of
conveyor and adjust accordingly, using minimal tension to hold the product in place. If there is
too much pressure, the following problems might occur.
1. Movement of belt guide.
2. Stoppage of motors from turning
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Handle on carrier
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Move carrier from these points
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Do NOT move carrier from Here
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Move carrier from these points
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Move carrier from these points
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Adjustment of Belt Guide
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The belt guides are adjustable. This allows the user to fully use belts due to wear.
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Remove the appropriate Plugs from top plate. There are 2 for each side. This will allow access to screws holding the belt guide in place
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With Hex wrench supplied loosen screws holding belt guide. Using long flat tipped screwdriver push belt guide so guide is touching belt. Re-tighten bolt and replace plugs.
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Plugs
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Plugs
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Points of Movement
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1. Levelers - moves conveyor up or down, positive or negative rake 2. Carrier - moves plates up or down 3. Product plate - moves up or down, positive or negative rake 4. Micro adjuster - moves print head forward or backwards 5. Speed control - increases or decreases speed of conveyor 6. Forward or Reverse control - changes direction of motor 7. Plate assembly - moves plates in and out for product size
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5 /6
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Micro adjuster setup
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The micro adjuster will allow the user to move the print head in small movements to allow for better placement of code on product.
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If the micro adjuster becomes loose or needs adjustment, 2 screws hold the microadjuster in place.
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Screws that hold micro adjuster in place (3/32 Hex wrench supplied)
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Turn Knob to move print head
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Adjustment of carrier to product plate
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Carrier adjustment is to allow for different sizes of product. The carrier can be raised or lowered with jack on bottom of frame. When height is appropriate for product use the locking collar on the jack to prevent movement of carrier.
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locking jack collar
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Hydraulic pump , loosen to lower carrier
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Hydraulic pump handle
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Adjusting tension of belt
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Adjusting tension on belts is done using the tension adjuster on bottom plate. NOTE: Do NOT over- tighten belts. This can cause several major problems. 1. It may BREAK the shaft on the motor (which CAN NOT be fixed and 2. bending of idler frame.
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Remove plastic cover from top plate
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Using 7/16" wrench, turn in tensioner bar until belt is tight. Belt should be tight enough so belts move freely. Replace plastic cap when complete
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tensioner bar
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Adjusting Product Plate
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The product plate is adjustable align conveyor with conveyors. Depending on the size of the input and output conveyor.
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To adjust product plate loosen Hex screws, move product plate accordingly, re-tighten Hex screws when done.
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Adjusting height on conveyor
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The height of the conveyor may be raised or lowered by using the levelers on bottom of conveyor
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Levelers
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Levelers
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Product Set
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Product Set
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Conveyor 1
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Conveyor 2
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Conveyor 1
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Conveyor 2
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Conveyor 1
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Conveyor 2
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Placement of Conveyors
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product guide
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product guide
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product guide
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product guide
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Setting of conveyor for product size
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Pickup area. Pickup area is the amount of conveyor belting needed to pick up product and move through the conveyor. the smaller the part the bigger the pickup area must be. The conveyor must be able to pick up product past these points. Otherwise product will fall. The input and output conveyors should be as close as possible to the product plate.
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small product pickup area for LARGE product
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large product pickup area for SMALL product
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conveyor placement
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Product Plate
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Replacing timing pulley on motor
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When replacing timing pulley and bushing on motor. Remove both screw from bottom of bushing. Insert 1 screw into other screw hole. (one that was empty). Turn in screw. This will separate the timing pulley from bushing. Install new timing pulley first. Then install taper bushing. Install key in key-way Use the spacers provided, to create proper distance between top place and timing pulley. Timing pulley should be parallel to idler pulley. Remove spacers when done.
