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8/22/2019 KPI-MECH-5th WK
1/11
Productivity
Available
Labour
Hours
Actual
Hours%
Estimated
Hours
Actual
Hours%
Lab.Utilisation X Effi.
100
Estmiated
Hours of
completed
jobs(excluding
unplanned)
Estimated
time of all
jobs
%
Preventive
Maintenanc
e Routine
Hours
Availa
Labo
Hour
1RAW MILLS & STACKER
RECLAIMER SECTION146.00 146.00 100.00 143.00 146.00 97.95 97.95 143.00 143.00 100.00 56.50 146.0
2PYRO & COAL MILL,
HANDLING SECTION364.50 364.50 100.00 347.50 364.50 95.34 95.34 347.50 488.50 71.14 89.50 471.5
3CEMENT MILLS & PACKING
PLANT SECTION471.50 471.50 100.00 460.50 480.00 95.94 95.94 460.50 460.50 100.00 199.50 480.0
4WORKSHOP & WATER
WORKS152.50 152.50 100.00 144.50 152.50 94.75 94.75 144.50 144.50 100.00
5 PROJECT & DEVELOPMENTWORKS
311.50 311.50 100.00 246.00 282.00 87.23 87.23
6 AUTO GARAGE 96.00 96.00 100.00 91.00 96.00 94.79 94.79 91.00 91.00 100.00 84.00 96.0
PIONEER CEMENT INDUSTRIES LLC, RAK, UAE
KEY PERFORMANCE INDICATORS - Maintenance Dept.
FIFTH WEEK OF 2012
MECHANICAL DEPT.
PMR
Sl.No DESCRIPTION
Plan AttainmentLabour Utilisation Efficiency
8/22/2019 KPI-MECH-5th WK
2/11
Labour Utilization(%) = Actual Labour Hours on work orders/Available Labour Hours X 100
Sl. No NamesAvailable Labour
hours
Actual Labour
Hours(Work
Orders)
Labour Utilization(%)
1 Sandeep Singh 39.5 39.5
2 Pillai 39.5 39.5
3 Bhanu Pratap 39.5 39.5
4 Ramana Reddy 39.5 39.5
5 Hanumath Reddy 39.5 39.5
6 Abu Backer 54.5 54.5
7 Jose 54.5 54.5
8 Bhukya Sreenu 54.5 54.5
9 Assan 39.5 39.5
10 Vallabha Rao 0 0
11 Moinuddin 39.5 39.5
12 Babu Kumar 39.5 39.5
13 Chendra Sekhar 0 0
14 Dhanesh Gupta 50.5 50.5
15 Naresh Rauth 39.5 39.5
16 Anil 39.5 39.5
17 Saleem 39.5 39.5
18 Rajiman 0 0
20 Prasannan 48.5 48.5
21 Jamshid 45.5 45.5
22 Firoz Khan 39.5 39.523 Radha Krishna 39.5 39.5
24 Shabir ali 39.5 39.5
25 Iqbal Basha 0 0
26 Rajesh Kumar Kusva 39.5 39.5
27 Ansari 39.5 39.5
28 Murali Dharan 39.5 39.5
29 Ajmal Basha 0 0
30 Jelaludhin 39.5 39.5
31 Babu Babi 39.5 39.5
32 Musthafa 54.5 54.5
33 Paswan 52 5234 Ramesh 61.5 61.5
35 Asraf 50.5 50.5
36 Suru Kumar 61.5 61.5
37 Mahindra 39.5 39.5
38 Murthy 44.5 44.5
39 Kesar Dev 40.5 40.5
40 Ramakrishna 39.5 39.5
41 Rajesh yadav 39.5 39.5
Total 1542 1542
PIONEER CEMENT INDUSTRIES LLC, RAK, UAE
MECHANICAL DEPT KEY PERFORMANCE INDICATORS - KPI
FIFTH WEEK OF 2012
100.00
8/22/2019 KPI-MECH-5th WK
3/11
Sl
No
. Job Type
Estimated
Hours
Actual
Hours
Job
Comple
ted Efficiency
RAW MILLS & STACKER RECLAIMER SECTION
1 Raw mill-2 LCD Centre mesh repairing work. Repair 18 19 Yes
2 Raw mill-2 Drying Diaphragm Centre mesh repairing work. Repair 6.5 6.5 Yes
3 Raw mill-2 Inlet HLPC unit filters cleaning work. PM 5 5 Yes
4 BC-11 Discharge chute patch up work. Repair 6 6 Yes
5 R.M-1 Auxiliary drive thruster fixing work. PM 6 6 Yes
6 Auto sampler panel frames fixing work at raw mill building 1st floor. Project 15 16 Yes
7 BC-1 to BC-14 All the belt conveyor belt condition , joint condition & return scrapper Inspection. PM 10 10 Yes
8 Raw mill-2 O-sepa returns pipe (near Flap bend area)patch work. Repair 21 22 Yes
9 BC-5 Belt sides dressing work. Repair 20 20 Yes
10 Stacker shed area house keeping. PM 5.5 5.5 Yes
11 Raw mill Section checklist and general maintenance works PM 30 30 Yes
143 146
PYRO & COAL MILL, HANDLING SECTION
1 Flap fabrication for alternative fuel feeding system. Project 141 107 No
2 Bin Fabrication for Alternative fuel feeding system (Dia 2500X3500mm long ) Project 140 151 Yes3 Bin Transsion piece fabrication for Alternative fuel feeding system Project 46 52 Yes
4 Bin Ribs setting and full welding work. Project 24 24 Yes
5 T.A.D top bend castable box preparation(Size : 600X600 and 600X500) and fixing work. Repair 24 24 Yes
6 Weigh feeder body plate cutting for alternative fuel feeding system. Project 24 24 Yes
7 Spare roots blower 1016 WC dismantling work. PM 25.5 25.5 yes
8 General Maintenance:-
1. Kiln all Tyres lubricated PM 6 6 Yes
2. Cooler Drives Chain lubricated PM 6 6 Yes
3. En-mass conveyors chain condition inspected&missed chain pins circlips refixed. PM 12 12 Yes
4.DDPC-1 chain condition inspection PM 4 4 Yes
5. Compressors Suction Filter & Cooler cleaned PM 6 6 Yes
6. K.C. & P.C. Roots Blowers Suction Filters cleaned PM 10 10 Yes
7. Silo bottom & Pre-heater top Blowers Suction Filters cleaned. PM 10 10 Yes
8. Kiln Supporting Rollers Bearings Oil Seals lubricated. PM 10 10 Yes347.5 364.5
CEMENT MILLS & PACKING PLANT SECTION
1 Cement mill General check list work and general maintenance works PM 32 32 Yes
2 Inspection door fabrication and fixing for BC-29 Transfer point Bag filter discharge pipe. Repair 12 12 Yes
3 Centrifugal oil separator fixing work for cement mill-2 Outlet HLPC PM 22 22 Yes
4 Cement mill-2 Vent Bag Filter Bags replacement work. PM 38 38 Yes
Packing plant:
5 SRC Bulk loading bin in side airsides inspection and maintenance work. Repair 130 140 Yes
6 SRC Bulk loading bin in side airsides cloth replacement work. Repair 54 59.5 Yes
7 SRC Bulk loading bin inspection door fabrication and fixing work. Repair 54 58 Yes
8 Cement Silo-1 Spare Extraction blower assembling work PM 25.5 25.5 Yes
9 SRC Bulk loading Loading spout Dosing Valve and Shut off valve fixing work. PM 24 24 Yes
10 Hoist Motor dismantling and shifting to Packing plant Repair 11 11 Yes
11 Roto Packing and auto packer Schedule maintenance works and Auto packer Hoist Motor
replacement work
PM 34 34
Yes
12 Roto Packer Dosing Valve Fixing work. PM 24 24 Yes
460.5 480
WORKSHOP & WATER WORKS
1 Shaft machining for pet coke flop valve. 20 20 Yes
2 Pet coke flop shaft's bushes machining and key way m/c 17 22 Yes
3 Pet coke shaft key way cutting connectors machining 17 17 Yes
4 M30 Sq.Nut machining 17 17 Yes
6 SRc flap shaft and bushes machining work 17 20 Yes
7 Auto sampler panel box frame fabrication work 8.5 8.5 Yes
8 Flanges fabrication for Pump house pipeline . 8.5 8.5 Yes
9 All water coolers filters elements changing work 8.5 8.5 Yes
10 Plumbing works at plant and colony 17 17 Yes
11 Pipeline fixing at STP plant 14 14 Yes
144.5 152.5PROJECT & DEVELOPMENT WORKS
1 Paper Bags Go down opening Covering clading fabrication and erection work. Developme 200 56 No
2 SRC clinker tank approaching stair case fabrication & erection Project 350 370 No
3 SRC Clinker tank feed pipe modification work Repair 190 226 Yes87.23
PIONEER CEMENT INDUSTRIES LLC, RAK, UAE
MECHANICAL DEPT. KEY PERFORMANCE INDICATORS - KPI
FIFTH WEEK OF 2012
Efficiency (%) = Estimated Time of completed Jobs / Actual Time of Completed Jobs
95.34
97.95
94.75
95.94
8/22/2019 KPI-MECH-5th WK
4/11
Sl
No
. Job Type
Estimated
Hours
Actual
Hours
Job
Comple
ted Efficiency
4 SRC unit bag filter bottom plat form and stair case fabrication work. Project 56 56 Yes
5 Platform fabrication and erection over the stores office. Developme 120 68 No
246 282
AUTO GARAGE
1 General Maintenance PM 45 45 yes
2 Man truck all tyres replaced by new 21475 PM 17 20 Yes3 Road sweeping m/c 's diesel pump removal and fixing. Unplanned 6 6 Yes
4 Komatsu loader front tyre replacement PM 17 19 Yes
5 21475 man truck gear problem Unplanned 4 4 Yes
6 Cat loader starting problem Unplanned 2 2 Yes
94.79
8/22/2019 KPI-MECH-5th WK
5/11
Sl.No Section Labour Utilisation Efficiency Productivity
1 RAW MILLS & STACKER RECLAIMER SECTION 100.00 97.95 97.95
2 PYRO & COAL MILL, HANDLING SECTION 100.00 95.34 95.34
3 CEMENT MILLS & PACKING PLANT SECTION 100.00 95.94 95.94
4 WORKSHOP & WATER WORKS 100.00 94.75 94.75
5 PROJECT & DEVELOPMENT WORKS 100.00 87.23 87.23
6 AUTO GARAGE 100.00 94.79 94.79
PIONEER CEMENT INDUSTRIES LLC, RAK, UAE
MECHANICAL DEPT.KEY PERFORMANCE INDICATORS - KPI
FIFTH WEEK OF 2012
Productivity
Productivity(%) = 100
Labour Utilisation X Efficiency
8/22/2019 KPI-MECH-5th WK
6/11
Sl
No. Job Type
Estimated
Hours
Actual
Hours
Job
Complet
ed Plan Attainment
RAW MILLS & STACKER RECLAIMER SECTION
1 Raw mill-2 LCD Centre mesh repairing work. Repair 18 19 Yes
2 Raw mill-2 Drying Diaphragm Centre mesh repairing work. Repair 6.5 6.5 Yes3 Raw mill-2 Inlet HLPC unit filters cleaning work. PM 5 5 Yes
4 BC-11 Discharge chute patch up work. Repair 6 6 Yes
5 R.M-1 Auxiliary drive thruster fixing work. PM 6 6 Yes
6 Auto sampler panel frames fixing work at raw mill building 1st floor. Project 15 16 Yes
7 BC-1 to BC-14 All the belt conveyor belt condition , joint condition & return scrapper PM 10 10 Yes
8 Raw mill-2 O-sepa returns pipe (near Flap bend area)patch work. Repair 21 22 Yes
9 BC-5 Belt sides dressing work. Repair 20 20 Yes
10 Stacker shed area house keeping. PM 5.5 5.5 Yes
11 Raw mill Section checklist and general maintenance works PM 30 30 Yes
143 146
PYRO & COAL MILL, HANDLING SECTION
1 Flap fabrication for alternative fuel feeding system. Project 141 107 No
2 Bin Fabrication for Alternative fuel feeding system (Dia 2500X3500mm long ) Project 140 151 Yes
3 Bin Transsion piece fabrication for Alternative fuel feeding system Project 46 52 Yes
4 Bin Ribs setting and full welding work. Project 24 24 Yes
5 T.A.D top bend castable box preparation(Size : 600X600 and 600X500) and fixing work. Repair 24 24 Yes
6 Weigh feeder body plate cutting for alternative fuel feeding system. Project 24 24 Yes
7 Spare roots blower 1016 WC dismantling work. PM 25.5 25.5 yes
8 General Maintenance:-
1. Kiln all Tyres lubricated PM 6 6 Yes
2. Cooler Drives Chain lubricated PM 6 6 Yes
3. En-mass conveyors chain condition inspected&missed chain pins circlips refixed. PM 12 12 Yes
4.DDPC-1 chain condition inspection PM 4 4 Yes
5. Compressors Suction Filter & Cooler c leaned PM 6 6 Yes
6. K.C. & P.C. Roots Blowers Suction Filters cleaned PM 10 10 Yes
7. Silo bottom & Pre-heater top Blowers Suction Filters cleaned. PM 10 10 Yes
8. Kiln Supporting Rollers Bearings Oil Seals lubricated. PM 10 10 Yes
347.5 364.5
CEMENT MILLS & PACKING PLANT SECTION
1 Cement mill General check list work and general maintenance works PM 32 32 Yes
2 Inspection door fabrication and fixing for BC-29 Transfer point Bag filter discharge pipe. Repair 12 12 Yes
3 Centrifugal oil separator fixing work for cement mill-2 Outlet HLPC PM 22 22 Yes
4 Cement mill-2 Vent Bag Filter Bags replacement work. PM 38 38 Yes
Packing plant:
5 SRC Bulk loading bin in side airsides inspection and maintenance work. Repair 130 140 Yes
6 SRC Bulk loading bin in side airsides cloth replacement work. Repair 54 59.5 Yes
7 SRC Bulk loading bin inspection door fabrication and fixing work. Repair 54 58 Yes
8 Cement Silo-1 Spare Extraction blower assembling work PM 25.5 25.5 Yes
9 SRC Bulk loading Loading spout Dosing Valve and Shut off valve fixing work. PM 24 24 Yes
10 Hoist Motor dismantling and shifting to Packing plant Repair 11 11 Yes
11 Roto Packing and auto packer Schedule maintenance works and Auto packer Hoist Motor PM 34 34 Yes
12 Roto Packer Dosing Valve Fixing work. PM 24 24 Yes460.5 480
WORKSHOP & WATER WORKS
1 Shaft machining for pet coke flop valve. 20 20 Yes
2 Pet coke flop shaft's bushes machining and key way m/c 17 22 Yes
3 Pet coke shaft key way cutting connectors machining 17 17 Yes
4 M30 Sq.Nut machining 17 17 Yes
6 SRc flap shaft and bushes machining work 17 20 Yes
7 Auto sampler panel box frame fabrication work 8.5 8.5 Yes
8 Flanges fabrication for Pump house pipeline . 8.5 8.5 Yes
9 All water coolers filters elements changing work 8.5 8.5 Yes
10 Plumbing works at plant and colony 17 17 Yes
11 Pipeline fixing at STP plant 14 14 Yes
144.5 152.5
PROJECT & DEVELOPMENT WORKS1 Paper Bags Go down opening Covering clading fabrication and erection work. Developm 200 56 No
2 SRC clinker tank approaching stair case fabrication & erection Project 350 370 No
3 SRC Clinker tank feed pipe modification work Repair 190 226 Yes
4 SRC unit bag filter bottom plat form and stair case fabrication work. Project 56 56 Yes
5 Platform fabrication and erection over the stores office. Developm 120 68 No
FIFTH WEEK OF 2012
PIONEER CEMENT INDUSTRIES LLC, RAK, UAE
Plan Attainment (%) = Estimated Time of completed Jobs excluding unplanned works / Estimated Time of all Jobs
MECHANICAL DEPT.KEY PERFORMANCE INDICATORS - KPI
143 x 100
143
= 100
347.5 x 100
488.5
= 71.14
460.5 x 100
460.5
= 100
144.5 x 100
144.5
= 100
8/22/2019 KPI-MECH-5th WK
7/11
Sl
No. Job Type
Estimated
Hours
Actual
Hours
Job
Complet
ed Plan Attainment
246 282
AUTO GARAGE
1 General Maintenance PM 45 45 yes
2 Man truck all tyres replaced by new 21475 PM 17 20 Yes
3 Road sweeping m/c 's diesel pump removal and fixing. Unplanned 6 6 Yes
4 Komatsu loader front tyre replacement PM 17 19 Yes5 21475 man truck gear problem Unplanned 4 4 Yes
6 Cat loader starting problem Unplanned 2 2 Yes
91 96
91 x 100
91
= 100
8/22/2019 KPI-MECH-5th WK
8/11
Sl
No. Job Type
Estimated
Hours
Actual
Hours
Job
Complet
ed P.M.R(%)
RAW MILLS & STACKER RECLAIMER SECTION
1 Raw mill-2 LCD Centre mesh repairing work. Repair 18 19 Yes2 Raw mill-2 Drying Diaphragm Centre mesh repairing work. Repair 6.5 6.5 Yes
3 Raw mill-2 Inlet HLPC unit filters cleaning work. PM 5 5 Yes
4 BC-11 Discharge chute patch up work. Repair 6 6 Yes
5 R.M-1 Auxiliary drive thruster fixing work. PM 6 6 Yes
6 Auto sampler panel frames fixing work at raw mill building 1st floor. Project 15 16 Yes
7 BC-1 to BC-14 All the belt conveyor belt condition , joint condition & return scrapper PM 10 10 Yes
8 Raw mill-2 O-sepa returns pipe (near Flap bend area)patch work. Repair 21 22 Yes
9 BC-5 Belt sides dressing work. Repair 20 20 Yes
10 Stacker shed area house keeping. PM 5.5 5.5 Yes
11 Raw mill Section checklist and general maintenance works PM 30 30 Yes
143 146
PYRO & COAL MILL, HANDLING SECTION
1 Flap fabrication for alternative fuel feeding system. Project 141 107 No
2 Bin Fabrication for Alternative fuel feeding system (Dia 2500X3500mm long ) Project 140 151 Yes
3 Bin Transsion piece fabrication for Alternative fuel feeding system Project 46 52 Yes
4 Bin Ribs setting and full welding work. Project 24 24 Yes
5 T.A.D top bend castable box preparation(Size : 600X600 and 600X500) and fixing work. Repair 24 24 Yes
6 Weigh feeder body plate cutting for alternative fuel feeding system. Project 24 24 Yes
7 Spare roots blower 1016 WC dismantling work. PM 25.5 25.5 yes
8 General Maintenance:-
1. Kiln all Tyres lubricated PM 6 6 Yes
2. Cooler Drives Chain lubricated PM 6 6 Yes
3. En-mass conveyors chain condition inspected&missed chain pins circlips refixed. PM 12 12 Yes
4.DDPC-1 chain condition inspection PM 4 4 Yes
5. Compressors Suction Filter & Cooler c leaned PM 6 6 Yes
6. K.C. & P.C. Roots Blowers Suction Filters cleaned PM 10 10 Yes
7. Silo bottom & Pre-heater top Blowers Suction Filters cleaned. PM 10 10 Yes
8. Kiln Supporting Rollers Bearings Oil Seals lubricated. PM 10 10 Yes
347.5 364.5CEMENT MILLS & PACKING PLANT SECTION
1 Cement mill General check list work and general maintenance works PM 32 32 Yes
2 Inspection door fabrication and fixing for BC-29 Transfer point Bag filter discharge pipe. Repair 12 12 Yes
3 Centrifugal oil separator fixing work for cement mill-2 Outlet HLPC PM 22 22 Yes
4 Cement mill-2 Vent Bag Filter Bags replacement work. PM 38 38 Yes
Packing plant:
5 SRC Bulk loading bin in side airsides inspection and maintenance work. Repair 130 140 Yes
6 SRC Bulk loading bin in side airsides cloth replacement work. Repair 54 59.5 Yes
7 SRC Bulk loading bin inspection door fabrication and fixing work. Repair 54 58 Yes
8 Cement Silo-1 Spare Extraction blower assembling work PM 25.5 25.5 Yes
9 SRC Bulk loading Loading spout Dosing Valve and Shut off valve fixing work. PM 24 24 Yes
10 Hoist Motor dismantling and shifting to Packing plant Repair 11 11 Yes
11 Roto Packing and auto packer Schedule maintenance works and Auto packer Hoist Motor
replacement work
PM 34 34
Yes12 Roto Packer Dosing Valve Fixing work. PM 24 24 Yes
460.5 480
WORKSHOP & WATER WORKS
1 Shaft machining for pet coke flop valve. 20 20 Yes
2 Pet coke flop shaft's bushes machining and key way m/c 17 22 Yes
3 Pet coke shaft key way cutting connectors machining 17 17 Yes
4 M30 Sq.Nut machining 17 17 Yes
6 SRc flap shaft and bushes machining work 17 20 Yes
7 Auto sampler panel box frame fabrication work 8.5 8.5 Yes
8 Flanges fabrication for Pump house pipeline . 8.5 8.5 Yes
9 All water coolers filters elements changing work 8.5 8.5 Yes
10 Plumbing works at plant and colony 17 17 Yes
11 Pipeline fixing at STP plant 14 14 Yes
144.5 152.5
PROJECT & DEVELOPMENT WORKS
1 Paper Bags Go down opening Covering clading fabrication and erection work. Developmen 200 56 No
2 SRC clinker tank approaching stair case fabrication & erection Project 350 370 No
3 SRC Clinker tank feed pipe modification work Repair 190 226 Yes
4 SRC unit bag filter bottom plat form and stair case fabrication work. Project 56 56 Yes
PMR =
56.5 x 100
146
= 38.69
89.5 x 100
471.5 =
18.98
PIONEER CEMENT INDUSTRIES LLC, RAK, UAE
MECHANICAL DEPT.KEY PERFORMANCE INDICATORS - KPI
FIFTH WEEK OF 2012
PMR
Preventive Maint. Routine Hrs
199.5 x 100
480
= 41.56
Available Labour Hoursx 100
8/22/2019 KPI-MECH-5th WK
9/11
Sl
No. Job Type
Estimated
Hours
Actual
Hours
Job
Complet
ed P.M.R(%)
5 Platform fabrication and erection over the stores office. Developmen 120 68 No
246 282
AUTO GARAGE
1 General Maintenance PM 45 45 yes
2 Man truck all tyres replaced by new 21475 PM 17 20 Yes
3 Road sweeping m/c 's diesel pump removal and fixing. Unplanned 6 6 Yes
4 Komatsu loader front tyre replacement PM 17 19 Yes
5 21475 man truck gear problem Unplanned 4 4 Yes
6 Cat loader starting problem Unplanned 2 2 Yes
91 96
84 x 100
96= 87.5
8/22/2019 KPI-MECH-5th WK
10/11
Sl
No. Job Type
Estimated
Hours
Actual
Hours
Job
Completed Unplanned(%)
RAW MILLS & STACKER RECLAIMER SECTION
1 Raw mill-2 LCD Centre mesh repairing work. Repair 18 19 Yes2 Raw mill-2 Drying Diaphragm Centre mesh repairing work. Repair 6.5 6.5 Yes
3 Raw mill-2 Inlet HLPC unit filters cleaning work. PM 5 5 Yes
4 BC-11 Discharge chute patch up work. Repair 6 6 Yes
5 R.M-1 Auxiliary drive thruster fixing work. PM 6 6 Yes
6 Auto sampler panel frames fixing work at raw mill building 1st floor. Project 15 16 Yes
7 BC-1 to BC-14 All the belt conveyor belt condition , joint condition & return scrapper PM 10 10 Yes
8 Raw mill-2 O-sepa returns pipe (near Flap bend area)patch work. Repair 21 22 Yes
9 BC-5 Belt sides dressing work. Repair 20 20 Yes
10 Stacker shed area house keeping. PM 5.5 5.5 Yes
11 Raw mill Section checklist and general maintenance works PM 30 30 Yes
143 146
PYRO & COAL MILL, HANDLING SECTION
1 Flap fabrication for alternative fuel feeding system. Project 141 107 No
2 Bin Fabrication for Alternative fuel feeding system (Dia 2500X3500mm long ) Project 140 151 Yes
3 Bin Transsion piece fabrication for Alternative fuel feeding system Project 46 52 Yes
4 Bin Ribs setting and full welding work. Project 24 24 Yes
5 T.A.D top bend castable box preparation(Size : 600X600 and 600X500) and fixing work. Repair 24 24 Yes
6 Weigh feeder body plate cutting for alternative fuel feeding system. Project 24 24 Yes
7 Spare roots blower 1016 WC dismantling work. PM 25.5 25.5 yes
8 General Maintenance:-
1. Kiln all Tyres lubricated PM 6 6 Yes
2. Cooler Drives Chain lubricated PM 6 6 Yes
3. En-mass conveyors chain condition inspected&missed chain pins circlips refixed. PM 12 12 Yes
4.DDPC-1 chain condition inspection PM 4 4 Yes
5. Compressors Suction Filter & Cooler cleaned PM 6 6 Yes
6. K.C. & P.C. Roots Blowers Suction Filters cleaned PM 10 10 Yes
7. Silo bottom & Pre-heater top Blowers Suction Filters cleaned. PM 10 10 Yes
8. Kiln Supporting Rollers Bearings Oil Seals lubricated. PM 10 10 Yes
347.5 364.5
CEMENT MILLS & PACKING PLANT SECTION
1 Cement mill General check list work and general maintenance works PM 32 32 Yes
2 Inspection door fabrication and fixing for BC-29 Transfer point Bag filter discharge pipe. Repair 12 12 Yes
3 Centrifugal oil separator fixing work for cement mill-2 Outlet HLPC PM 22 22 Yes
4 Cement mill-2 Vent Bag Filter Bags replacement work. PM 38 38 Yes
Packing plant:
5 SRC Bulk loading bin in side airsides inspection and maintenance work. Repair 130 140 Yes
6 SRC Bulk loading bin in side airsides cloth replacement work. Repair 54 59.5 Yes
7 SRC Bulk loading bin inspection door fabrication and fixing work. Repair 54 58 Yes
8 Cement Silo-1 Spare Extraction blower assembling work PM 25.5 25.5 Yes
9 SRC Bulk loading Loading spout Dosing Valve and Shut off valve fixing work. PM 24 24 Yes
10 Hoist Motor dismantling and shifting to Packing plant Repair 11 11 Yes
11 Roto Packing and auto packer Schedule maintenance works and Auto packer Hoist PM 34 34 Yes
12 Roto Packer Dosing Valve Fixing work. PM 24 24 Yes460.5 480
WORKSHOP & WATER WORKS
1 Shaft machining for pet coke flop valve. 20 20 Yes
2 Pet coke flop shaft's bushes machining and key way m/c 17 22 Yes
3 Pet coke shaft key way cutting connectors machining 17 17 Yes
4 M30 Sq.Nut machining 17 17 Yes
6 SRc flap shaft and bushes machining work 17 20 Yes
7 Auto sampler panel box frame fabrication work 8.5 8.5 Yes
8 Flanges fabrication for Pump house pipeline . 8.5 8.5 Yes
9 All water coolers filters elements changing work 8.5 8.5 Yes
10 Plumbing works at plant and colony 17 17 Yes
11 Pipeline fixing at STP plant 14 14 Yes
144.5 152.5
PROJECT & DEVELOPMENT WORKS1 Paper Bags Go down opening Covering clading fabrication and erection work. Developme 200 56 No
2 SRC clinker tank approaching stair case fabrication & erection Project 350 370 No
3 SRC Clinker tank feed pipe modification work Repair 190 226 Yes
4 SRC unit bag filter bottom plat form and stair case fabrication work. Project 56 56 Yes
5 Platform fabrication and erection over the stores office. Developme 120 68 No
PIONEER CEMENT INDUSTRIES LLC, RAK, UAE
MECHANICAL DEPT.KEY PERFORMANCE INDICATORS - KPI
FIFTH WEEK OF 2012
UNPLANNED
Unplanned % =Actual hours on completed unplanned work orders
Estimated hours on all completed work ordersX 100
0 x 100
143
= 0
0 x 100
347.5
= 0
0 x 100
460.5
= 0
8/22/2019 KPI-MECH-5th WK
11/11
Sl
No. Job Type
Estimated
Hours
Actual
Hours
Job
Completed Unplanned(%)
246 282
AUTO GARAGE
1 General Maintenance PM 45 45 yes
2 Man truck all tyres replaced by new 21475 PM 17 20 Yes
3 Road sweeping m/c 's diesel pump removal and fixing. Unplanned 6 6 Yes
4 Komatsu loader front tyre replacement PM 17 19 Yes5 21475 man truck gear problem Unplanned 4 4 Yes
6 Cat loader starting problem Unplanned 2 2 Yes
91 96
12 x 100
91
= 13.19