Kodak Impresora Placas Dryview 8900_r3_service Manual

EASTMAN KODAK COMPANY, 2005 HEALTH GROUP

ConfidentialRestricted

Information

{Adjust/Replace}{Production}{Health Group}{ExternalAndInternal} Publication No. 8F162115JUL05

ADJUSTMENTS AND REPLACEMENTSfor the

Kodak DryView 8900 LASER IMAGER RELEASE 3Service Code: 4878

ImportantQualified service personnel must do these procedures.

H199_0500AC

ADJUSTMENTS AND REPLACEMENTS

15JUL058F1621Page

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PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject matter gained by Eastman Kodak Company prior to publication.No patent license is granted by this information.Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Kodaks negligence or other fault.

This equipment includes parts and assemblies sensitive to damage from electrostaticdischarge. Use caution to prevent damage during all service procedures.

Description PageTable of Contents

Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5PROCESSOR - Temperature of DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5PROCESSOR - BRUSHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10PROCESSOR - PHOTODETECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12PROCESSOR - DIVERTER AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15IMAGING AY - ENCODER READHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17IMAGING AY - MAGNET WAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26IMAGING AY - Index Delay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28IMAGING AY - Film Skew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32+5 V DC POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37LOCAL PANEL - Calibration of the TOUCH SCREEN. . . . . . . . . . . . . . . . . . . . . 39FILM FEED ROLLER DRIVE AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44DICOM RASTER ENGINE (DRE) COMPUTER and COVER. . . . . . . . . . . . . . . . . 44DRE COMPUTER - HARD DRIVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46DRE COMPUTER - DVD DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47DRE COMPUTER - POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49DRE COMPUTER - FANS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51EXPOSURE BRIDGE AY (EBA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52ROLLBACK MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55ROLLBACK CARTRIDGE PRESENCE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . 57ROLLBACK HOME SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58ROLLBACK OPEN SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59ROLLBACK MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60ROLLBACK ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62RF TAG ANTENNA BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64


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RF TAG READER BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65PICKUP AND FEED MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66FILM FEED ROLLER DRIVE AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68FILM FEED HEEL AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69HEEL PADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71FEED ROLLER OPEN SENSOR and FILM AT FEED SENSOR . . . . . . . . . . . . . 73PICKUP HOME SENSOR and CUPS ENGAGED SENSOR . . . . . . . . . . . . . . . . . 74FILM OUT SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75FEED ROLLER CLOSE MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76FILM FEED DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78FILM FEED MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79PICKUP MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80VACUUM VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82VACUUM PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83SUCTION CUPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85CARTRIDGE CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86VERTICAL TRANSPORT MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88FILM AT PROCESSOR SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90VERTICAL TRANSPORT UP and DOWN MOTORS . . . . . . . . . . . . . . . . . . . . . . . 91VERTICAL TRANSPORT BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92PROCESSOR - ENTRANCE GUIDE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94PROCESSOR - ENTRANCE GUIDE FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95PROCESSOR - VERTICAL DRUM GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96PROCESSOR - DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97PROCESSOR - DRUM DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100PROCESSOR - MOTOR DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101PROCESSOR - COOLING FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102PROCESSOR - UPPER FAZ TRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103PROCESSOR - LOWER FAZ TRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104PROCESSOR - DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105PROCESSOR - BRUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105PROCESSOR - PHOTODETECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108PROCESSOR CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110DENSITOMETER LIGHT SOURCE BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111FILM AT DENSITOMETER SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113DENSITOMETER BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114SORTER TRAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116TURNAROUND AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117EXIT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118SORTER AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119SORTER - DRIVE SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121SORTER - STEPPER DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123


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SORTER - TORQUE ACTUATORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125SORTER - EMITTER BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127SORTER - DETECTOR BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128SORTER CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129IMAGING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131PLATEN FILM TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133PLATEN SWEEP MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135PLATEN FEED MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136PLATEN LOAD MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137PLATEN CENTERING MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138PLATEN FILM CENTERING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139PLATEN LOAD HOME SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143FILM AT PLATEN SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144PLATEN CENTERING HOME SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145PLATEN SWEEP HOME SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146START OF PAGE SENSOR BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147TRANSLATION HOME and TRANSLATION LIMIT SENSORS. . . . . . . . . . . . . . . 148MAGNET WAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149OPTICS ELECTRONICS AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150OPTICS AND CARRIAGE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153POWER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157BACK DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159ELECTRONICS PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161DRAWER PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162SIDE PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163DRAWER LATCH AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164DOOR LATCH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166LOCAL PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169DUCT FILTER DOOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Additional Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171Making a Configuration Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171Restoring Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172Upgrading the DRE with a New Version of the System Software - Ghosting 174Upgrading the Software Applications for the MCS MASTER CPU BOARD and the

MICRO BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178Upgrading the Microcontroller Application when a New MICRO BOARD is

Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

ADJUSTMENTS AND REPLACEMENTS Adjustments15JUL058F1621Page

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Section 1: AdjustmentsPROCESSOR - Temperature of DRUMAdjustment Specification

Prerequisites:None

To Check:

ImportantThe TEMPERATURE METER AND PROBE must receive calibration together once a year.

1. Send the METER, PROBE, and a CALIBRATION FORM to:National Calibration and Testing Laboratories5960 Madison Avenue WestMinneapolis, MN 55427The calibration time is approximately one week.

Purpose: To set the correct temperature for the DRUM.Specification: The temperature is between 123.6 - 124.4C (254.5 - 256F).Special Tools: TEMPERATURE METER AND PROBE TL-5574

BLOCK for PROBE 78-8064-5583-4 LAPTOP COMPUTER with Microsoft INTERNET EXPLORER

5.5 or higher SERVICE TOOL CROSSOVER CABLE TL-5568


6 of 186 CautionDangerous Voltage

1 Energize the IMAGER.2 Allow the equipment to reach the

Ready mode.3 Prepare the METER.

a Install the BLOCK on the PROBE 137 mm (5 3/8 in.) from the PROBE SENSOR.

b Clean the PROBE with alcohol.c Set the METER to display in C.

4 Set the SERVICE SWITCH in the service position.

F C

METER

BLOCK

PROBE SENSORPROBE

137 mm (5 3/8 in.)

H199_1525GA


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5 Release the front and back LATCHES.

CautionThe DRUM and ROLLERS are hot.

6 Lift the COVER.7 Insert the PROBE at the center of the

DRUM.

NoteThe METER must be at room temperature during the check.

8 Lower the COVER.9 Close the front and back LATCHES.

10 Pull on the PROBE to check that the PROBE SENSOR is directly under a ROLLER.

11 Allow the indication on the METER to be stable.

12 Record the temperature.13 Release the LATCHES.14 Lift the COVER.15 Move the PROBE to the back of the DRUM.16 Lower the COVER.17 Close the front LATCH.18 Do steps Step 10 through Step 12 again.19 Release the front LATCH.20 Lift the COVER.

ROLLERS

centerback

back LATCH

PROBE

DRUM

front

front LATCH

to METER

COVER

PROBE SENSOR

H199_1526GA


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21 Move the PROBE to the front of the DRUM.22 Lower the COVER.23 Close the back LATCH.24 Do Step 10 through Step 12 again.25 Check that all 3 temperatures are 123.6 - 124.4C (254.5 - 256F).To Adjust:

1 Open the LOWER RIGHT FRONT DOOR.

2 Connect the LAPTOP COMPUTER to the RJ-45 CONNECTOR at the front of the IMAGER.

NoteThe CONNECTOR is located below the AIR FILTER COVER.

3 Energize the LAPTOP COMPUTER.4 Connect the SERVICE TOOL through

SecureLink.5 From the Service menu, select

Configuration>MCS>Processor.H199_0734ACH199_0734ACB

RJ-45 CONNECTOR

AIR FILTER COVER

FRONT DOORLOWER RIGHT


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6 Click [Modify].7 In the Measured Temperature windows, type the 3 measured temperatures.

ImportantThe Current offsets windows indicate the offsets between the Current Temperature value in the PROCESSOR MICRO and the Measured Temperature value.

8 Click [Save].9 Close the Processor Temperature Configuration window.

10 Allow approximately 10 minutes for the temperatures to be stable.11 Check that all 3 temperatures are 123.6 - 124.4C (254.5 - 256F).Postrequisites:None


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PROCESSOR - BRUSHESAdjustment Specification

Prerequisites:None

To Check:1 De-energize the IMAGER. Touch:

power icon [Shut Down]

CautionDangerous Voltage

2 Disconnect the POWER CORD.3 Remove:

3 SCREWS top and bottom COVERS

4 Check: 5 BRUSHES are aligned vertically with the 5 SLIP RINGS. Surface of each BRUSH touches the surface of the adjacent SLIP RING.

Purpose: To align the BRUSHES with the SLIP RINGS.Specification: The 5 BRUSHES are aligned vertically with the 5 SLIP

RINGS. The surface of each BRUSH touches the surface of the

adjacent SLIP RING.Special Tools: None

top COVER

bottom COVER

BRUSHES

3 SCREWS

SLIP RINGS

H199_1527AA


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To Adjust:1 Loosen the 2 SCREWS.2 Align the BRUSHES vertically with the

SLIP RINGS.3 Manually rotate the DRUM backward

and forward to seat the SLIP RINGS horizontally on the curved surfaces of the BRUSHES.

4 Tighten the 2 SCREWS.5 Check:

5 BRUSHES are aligned vertically with the 5 SLIP RINGS.

Surface of each BRUSH touches the surface of the adjacent SLIP RING.

Postrequisites:1 If the power wires to the BRUSH are disconnected and connected before this adjustment,

check the circuits with the SERVICE TOOL. Select Diagnostics>MCS>General>Heater Wiring. See DIAGNOSTICS 8E5983:

BRUSH DRUMSLIP RING

2 SCREWSH199_1528GA

Section ProcedureUsing the Diagnostics PROCESSOR HEATER Wiring


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PROCESSOR - PHOTODETECTORAdjustment Specification

Prerequisites: None





3 SCREWS top and bottom COVERS

Purpose: To align the horizontal and vertical position of the PHOTODETECTOR with the LEDs on the ROTATING PROCESSOR BOARD (RPB).

Specification: The HOLDER is 10 mm (0.39 in.) from the surface of the RPB.

The distance between the bottom of the HOLDER and the bottom of the BRACKET is 46 mm (1.8 in.).

Special Tools: METRIC RULER with mm increments

top COVER

bottom COVER

3 SCREWS

H199_1529AA


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4 Use a METRIC RULER to check that the distance between the front surface of the HOLDER and the RPB is 10 mm (0.39 in.).

5 Check that the distance between the bottom of the HOLDER and the bottom of the BRACKET is 46 mm (1.8 in.).

To Adjust:1 Adjust the distance between the

HOLDER and the RPB.a Loosen the SCREW on the bottom

of the BRACKET.b Move the BRACKET forward or

backward to set the distance between the HOLDER and the RPB to 10 mm (0.39 in.).

c Tighten the SCREW.

H199_1530AA

RPB10 mm(0.39 in.)

HOLDER

BRACKET

46 mm(1.8 in.)

H199_1531AA

RPB

SCREWBRACKET

2 SCREWS

HOLDER

10 mm(0.39 in.)

46 mm(1.8 in.)


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2 Adjust the position of the HOLDER vertically.a Loosen the 2 SCREWS.b Align the HOLDER vertically until the distance between the bottom of the HOLDER

and BRACKET is 46 mm (1.8 in.).c Tighten the 2 SCREWS.

Postrequisites:None


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PROCESSOR - DIVERTER AYAdjustment Specification

Prerequisites: None

To Check:1 Remove the UPPER FAZ TRAP. See

PROCESSOR - UPPER FAZ TRAP.2 Check that the SCREW at each end of

the DIVERTER is at the bottom of the SLOT.

Purpose: To adjust the position of the DIVERTER AY with the position of the DRUM.

Specification: The 2 SCREWS for the DIVERTER AY is at the bottom of the SLOTS.

Special Tools: None

H199_0745GC

DIVERTER AY

SLOT

SCREW

DIVERTER

H199_0745GCA


16 of 186To Adjust:

1 Loosen the 2 SCREWS.2 Move the DIVERTER up until the 2

SCREWS are at the bottom of the 2 SLOTS.

3 Tighten the 2 SCREWS.

Postrequisites:None

H199_0745GCH199_0745GCB

DIVERTER

2 SCREWS

2 SLOTS


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IMAGING AY - ENCODER READHEADAdjustment Specification

Prerequisites: None

To Check:

Checking with the SERVICE TOOL1 Connect the LAPTOP COMPUTER to the IMAGER with a CROSSOVER CABLE.2 Set the SERVICE SWITCH in the service position.3 Use SecureLink and the Service WebLink to open the SERVICE TOOL. 4 Select Diagnostics>MCS>Optics.5 On the MCS Optics Diagnostics screen, select Test Readhead Alignment.

Purpose: To align the ENCODER READHEAD with the ENCODER SCALE.

Specification: In the SERVICE TOOL, the outputs of the READHEAD is 700 - 1800 mV. The high end of this specification is recommended.

On the VOLTMETER, the output of the READHEAD is 270 - 655 mV. The high end of this specification is recommended.

Special Tools: LAPTOP COMPUTER with Microsoft INTERNET EXPLORER 5.5 or higher

SERVICE TOOL CROSSOVER CABLE TL-5568 READHEAD ALIGNMENT TOOL TL-5715 READHEAD SETTING SHIM with ADAPTER TL-5711 VOLTMETER


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6 Click [Run].Note

The test runs for approximately 80 seconds then displays Status and a summary. A Status of Pass indicates only that the test has completed and has no relationship to the feedback values.

7 Check that the 4 measured outputs of the READHEAD is 700 - 1800 mV. The high end of this specification is recommended.

Note The LINEAR MOTOR CONTROLLER BOARD does not operate approximately below 450

mV and above 2000 mV. The READHEAD values decrease approximately 100 mV peak-to-peak from temperature

conditions. Debris on the ENCODER SCALE drops the values of the feedback.


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Checking with the VOLTMETER1 De-energize the IMAGER. Touch:


2 Extend the IMAGING AY.

3 Position the CARRIAGE between the left and right side of the RAILS.4 Disconnect the READHEAD CABLE from J104 on the LINEAR MOTOR CONTROLLER

BOARD.5 Connect:

READHEAD CABLE to the READHEAD ALIGNMENT TOOL READHEAD ALIGNMENT TOOL into a 120 V AC OUTLET with the ADAPTER

NoteIf 120 V AC wall power is not available, the READHEAD ALIGNMENT TOOL can operate from internal BATTERIES.

VOLTMETER

LINEAR MOTORCONTROLLER BOARD

J104CARRIAGE

POWERSWITCH

READHEADALIGNMENT TOOLwith ADAPTER

READHEADCABLE

H199_1509BA


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6 Set the POWER SWITCH on the READHEAD ALIGNMENT TOOL to ON.7 Connect a VOLTMETER to the READHEAD ALIGNMENT TOOL.

ImportantThe CARRIAGE must be in motion to actuate the READHEAD.

8 Slowly move the CARRIAGE forward and backward the full length of the RAILS.

NoteIf the room lights are down, you will be able to see the light from the LED in the READHEAD. A green LED indicates that the READHEAD has an output that is close to normal, but might or might not be within specification. A red LED indicates a weak output.

9 With the CARRIAGE in motion, observe the VOLTMETER.

READHEADALIGHNMENT TOOL

AC POWER

VOLTMETER

CARRIAGE

READHEAD

RAILS

H199_1532BA


21 of 186

10 Record the minimum and maximum voltages for reference. The specification for the output of the READHEAD is 270 - 655 mV. The high end of this specification is recommended.

NoteBecause the indication on the VOLTMETER is a ground-to-peak reading for the Kodak REMOTE MANAGEMENT SERVICES, the reading will be lower than the indications from the SERVICE TOOL. The SERVICE TOOL displays peak-to-peak mV AC.


22 of 186

To Adjust:Aligning the READHEAD on the ROLL AXIS

ImportantThis procedure applies only if the 2 SCREWS for the RAIL with the ENCODER SCALE include SPHERICAL WASHERS. With no SPHERICAL WASHERS, you must skip this procedure and advance to Adjusting the Offset Gap and Aligning the READHEAD on the PITCH AXIS.

1 Loosen the 2 SCREWS that fasten the RAIL to allow rotation of the RAIL.

ImportantThe output of the READHEAD is changed by small motions.

2 With the CARRIAGE in motion:a Slowly rotate the RAIL to obtain an

output from the VOLTMETER that is 270 - 655 mV. The high end of this specification is recommended.

b Adjust until the output remains at the high end of this specification, if possible, for the full length of the RAILS forward and backward.

3 Tighten the 2 SCREWS.

H199_1533AA

2 SCREWSSPHERICALWASHERS

CARRIAGEREADHEAD

RAIL

ENCODERSCALE


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4 Does the output remain within the value identified in the Specification?

Adjusting the Offset Gap and Aligning the READHEAD on the PITCH AXIS1 Remove the OPTICS ELECTRONICS

AY. 2 Loosen the Offset/Pitch SCREWS.

Yes NoNo other adjustment is necessary. a. Remove the SPHERICAL WASHERS and

tighten the 2 SCREWS on the ends of the RAIL in order to align the RAIL with the ENCODER SCALE.

b. Advance to Adjusting the Offset Gap and Aligning the READHEAD on the PITCH AXIS.

OPTICSELECTRONICS AY

READHEADBRACKET

"Offset/Pitch"SCREWS

H199_1510AA


24 of 186

3 Insert the READHEAD SETTING SHIM between the READHEAD and the ENCODER SCALE.

NoteIf your hands are large, you might have to remove the PLATEN FILM TRANSPORT to do this adjustment.

4 Position the top of the READHEAD SETTING SHIM approximately level with the top of the ENCODER SCALE.

ImportantThe output of the READHEAD is changed by small changes in position of the READHEAD.

5 Press the READHEAD against the SETTING SHIM.

6 Apply pressure on both ends of the READHEAD BRACKET to align the READHEAD with the ENCODER SCALE.

7 At the same time, apply pressure on the CARRIAGE to keep the 2 VEE-BEARINGS seated on the RAILS

8 Tighten the Offset/Pitch SCREWS, checking that the READHEAD does not move.9 Remove the SETTING SHIM.

CARRIAGE READHEAD

READHEADBRACKET

READHEADSETTINGSSHIM

ENCODERSCALE

RAIL

READHEADBRACKET

RAIL

"Offset/Pitch" SCREWS

Side View

End VIew

2 VEEBEARINGS

"Offset/Pitch" SCREWS

H199_1534CA

2 VEEBEARINGS


25 of 186

10 If the SPHERICAL WASHERS were removed in Step 4, install the WASHERS and do the Aligning the READHEAD on the ROLL AXIS.

11 Do Checking with the VOLTMETER: If the minimum and maximum are within 270 - 655 mV, advance to Step 12. If the minimum output is below 270 - 655 mV:

Again Adjusting the Offset Gap and Aligning the READHEAD on the PITCH AXIS to reach the recommended values.

If after some adjustments, you cannot reach the recommended values, adjust Pitch to the highest output possible, then do the Roll adjustment if necessary.

NoteIf after some Roll and Pitch adjustments, the READHEAD output is not within the values of the Specification, the READHEAD is malfunctioning.

12 Disconnect: VOLTMETER READHEAD ALIGNMENT TOOL

13 Install: OPTICS ELECTRONICS AY IMAGING AY

14 Do Checking with the SERVICE TOOL.

Postrequisites:None


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IMAGING AY - MAGNET WAYAdjustment Specification

Prerequisites: None



2 Extend the IMAGING AY.3 Check that the 4 SCREWS are tight.4 Move the CARRIAGE to the front of the

IMAGING AY.5 Insert the 2 FORCER SPACERS into

the MAGNET WAY between the top of the LINEAR TRANSLATION MOTOR and the 2 MAGNETS.

6 If the FORCER SPACERS do not set correctly, do the adjustment.

7 Move the CARRIAGE to the back of the IMAGING AY.

8 Do Step 5 through Step 6 again.

Purpose: To align the MAGNET WAY with the LINEAR TRANSLATION MOTOR.

Specification: The LINEAR TRANSLATION MOTOR moves freely from end to end in the MAGNET WAY.

Special Tools: 2 FORCER SPACERS TL-5710

0.6 mm (0.0256 in.)minimum

2 FORCER SPACERS

2 MAGNETS

MAGNET WAY

LINEAR TRANSLATIONMOTOR

4 SCREWS

IMAGINGAY

Front

Back

MAGNET WAY

CARRIAGE

H199_1535GA


27 of 186

9 Check that the LINEAR TRANSLATION MOTOR moves freely from end to end in the MAGNET WAY.

To Adjust:1 Partially loosen the 4 SCREWS.2 Move the CARRIAGE to the front.3 Insert the 2 FORCER SPACERS into

the MAGNET WAY between the top of the LINEAR TRANSLATION MOTOR and the 2 MAGNETS.

4 Loosely tighten the front SCREWS.5 Move the CARRIAGE to the back.6 Insert the FORCER SPACERS. See

Step 3.7 Loosely tighten the back 2 SCREWS.8 Move the CARRIAGE to the front.9 Insert the FORCER SPACERS.

10 Fully tighten the front 2 SCREWS.11 Move the CARRIAGE to the back.12 Insert the 2 FORCER SPACERS.

13 Fully tighten the back SCREWS.14 Move the CARRIAGE fully forward and backward until the LINEAR TRANSLATION

MOTOR moves freely from end to end on the MAGNET WAY.

Postrequisites:None

0.6 mm (0.0256 in.)minimum

2 FORCER SPACERS

2 MAGNETS

MAGNET WAY

LINEAR TRANSLATIONMOTOR

4 SCREWS

IMAGINGAY

Front

Back

MAGNET WAY

CARRIAGE

H199_1535GA


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IMAGING AY - Index DelayAdjustment Specification

Prerequisites: None

To Check:1 Connect the LAPTOP COMPUTER to the IMAGER with the CROSSOVER CABLE.2 Use SecureLink and the Service WebLink to open the SERVICE TOOL.

3 Select Configuration>MCS>Optics.4 Click [Test Print] to run a Ball test print.

Purpose: To adjust Start of Page timing after a SPINNER MOTOR replacement.

Specification: A 0.5 mm (0.02 in.) gray area is on the leading edge of the film.Special Tools: LAPTOP COMPUTER with Microsoft INTERNET EXPLORER

V 5.5 or higher SERVICE TOOL CROSSOVER CABLE TL5568


29 of 186

5 Check that the gray area on the leading edge is 0.5 mm (0.02 in.), with no transparent area appearing.

Note If no gray or transparent area appears, scanning started before the laser beam hit the film. If the area is too large, and both gray and transparent areas are visible, the image will

extend beyond the other end of the film.

scan directionscan direction

index delay too small index delay too large

Leadingedge ofFILM inIMAGER

start of page start of page

0.5 mm(0.02 in.) wide gray areaH199_1511BA


30 of 186

To Adjust:

1 Observe the number of pixels displayed in the Index Delay (pixels) window.Note

This number indicates the number of pixels set to obtain the gray area: If the gray area on the test print is too narrow, the number of pixels must be increased. If the area is too wide, the number of pixels must be decreased.


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2 To:

Postrequisites:None

Decrease the area on the test print, do: Increase the area on the test print, do:a. On the test print, measure the width of

the gray area in mm.b. Multiply the measured distance by 25

to obtain the pixel width of the area. 25 pixels equals 1 mm (0.04 in.).

c. Subtract the measured pixel width from the displayed Index Delay (pixels) number in the window.

d. Click [Modify].e. Type the number determined in Step c

into the window.f. Click [Save].

NoteIf the index delay is too small, it might not be visible on the film. You will have to increase it by increments until it is visible.

a. Click [Modify] and increase the number in the Index Delay (pixels) window by 50. This will increase the gray area by 2 mm (0.08 in.).

b. Click [Save].c. Click [Test Print] and check the index delay

area again.d. Do Step a through Step c until a 0.5 mm

(0.02 in.) gray area appears on the leading edge of the film.


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IMAGING AY - Film SkewAdjustment Specification

Prerequisites: None

To Check:1 Run a SMPTE test print.2 Check that the image skew on the

leading edge of the film is no more than 1 mm (0.038 in.).

Purpose: To adjust the position of the right CENTERING FINGER to prevent image skew on the film.

Specification: Image skew on the leading edge of the film is no more than 1 mm (0.038 in.).

When film is moved to the center of the PLATEN: both CENTERING FINGERS touch the film all 5 PLATEN FINGERS touch the film

Special Tools: None

image skew

H


33 of 186

3 De-energize the IMAGER. Touch: power icon [Shut Down]


4 Extend the IMAGING AY.5 Rotate the large GEAR to move the REGISTRATION BAR to the front position.6 Lift one of the 5 FINGER CARRIAGES on the back of the PLATEN TRANSPORT to

allow film to move through the PLATEN TRANSPORT.

PLATEN TRANSPORT

ROLLERKNOB

GEAR bottom ROLLERS

REGISTRATIONBAR

front

5 FINGERCARRIAGESH199_1536BA


34 of 186

7 Use the ROLLER KNOB to load a sheet of 14 x 17 in. film into the PLATEN TRANSPORT.

8 Rotate the ROLLER KNOB until the film is below the bottom ROLLERS.

9 Press down on one of the 5 FINGER CARRIAGES to allow the PLATEN FINGERS to engage the film.

10 Use a FLASHLIGHT to check that the edge of the film is in contact with all 5 PLATEN FINGERS.

11 If necessary, move the film until it touches all 5 PLATEN FINGERS.

12 Move the LINK until one CENTERING FINGER touches the film.

13 Check that both the right and left CENTERING FINGERS are touching the film.

14 Move the LINK until the CENTERING FINGERS move the film approximately 12 mm (1/2 in.) toward the IMAGER.

15 Check that the film touches all 5 PLATEN FINGERS and both CENTERING FINGERS.

H199_1537GA

LINKCENTERING FINGERS

5 PLATEN FINGERSCENTERINGFINGER


35 of 186

To Adjust:1 Loosen the 2 NUTS on the right

BRACKET.2 Check that the film touches all 5

PLATEN FINGERS.3 Move the LINK until the right and left

CENTERING FINGERS touch the edge of the film.

4 Tighten the 2 NUTS.5 Move the LINK until the CENTERING

FINGERS move the film toward the IMAGER approximately 12 mm (1/2 in.).

6 Check: 5 PLATEN FINGERS touch the film right and left CENTERING

FINGERS touch the film7 If the specifications are not obtained,

do:a Step 1 and Step 2.b Use the LINK to move the right

CENTERING FINGER forward or backward a minimum distance.

c Tighten the 2 NUTS.

5 PLATEN FINGERSleft CENTERINGFINGER

right CENTERINGFINGER

2 NUTSLINK

rightBRACKET

H199_1538GA


36 of 186

8 Run a SMPTE test print.9 Check that the image skew is not more

than 1 mm (0.038 in.) at the leading edge. Adjust again in 1 mm (0.038 in.) increments:

10 After you complete the adjustment, lift one of the FINGER CARRIAGES to disengage the PLATEN FINGERS from the film.

11 Rotate the ROLLER KNOB to remove the film from the PLATEN TRANSPORT.

Postrequisites:None

image skew

If the skew is at the top of the film:

If the skew is at the bottom of the film:

Move the right CENTERING FINGER back.

Move the right CENTERING FINGER forward.


37 of 186

+5 V DC POWER SUPPLYAdjustment Specification

Prerequisites: None

To Check:1 Check that the system is in ready

mode.2 Open the BACK DOOR.3 Loosen the SCREW.4 Remove the ELECTRONICS PANEL.5 Connect the VOLTMETER to the +5 V

test point and one of the GND test points on the EBA BOARD.

6 Check that the voltage is +5.0 to +5.1 V DC.

7 Leave the VOLTMETER connected if an adjustment is necessary.

Purpose: To adjust the output of the +5 V DC SUPPLYSpecification: The voltage measured at the + 5 V test point on the EBA

BOARD is +5.0 to +5.1 V DC.Special Tools: VOLTMETER

J23

J13

H199_1539GA

+5 V DCPOWERSUPPLY

SCREW

ELECTRONICSPANEL

+5 V test pointEBA BOARD GND

USB


38 of 186

To Adjust:1 De-energize the IMAGER. Touch:



2 Disconnect the POWER CORD.

ImportantDo not disconnect any other internal CABLES from the POWER MODULE.

3 Move the POWER MODULE approximately 15 cm (6 in.) outside the IMAGER for access to the +5 V DC POWER SUPPLY. See the removal procedure in POWER MODULE.

4 Connect the POWER CORD.5 Apply power to the IMAGER.6 Allow 5 minutes for the SUPPLIES to be stable.7 Rotate the +5 V DC ADJUSTMENT to obtain a +5.0 to +5.1 V DC indication on the

VOLTMETER.

Postrequisites:None

POWERMODULE

+5 V DCPOWERSUPPLY

+5 V DCADJUSTMENT

H199_1513BA


39 of 186

LOCAL PANEL - Calibration of the TOUCH SCREENAdjustment Specification

Prerequisites: None

To Check:You cannot check this adjustment.To Adjust:

ImportantDo this adjustment if:

New system software is installed. A new LOCAL PANEL is installed.

1 On the Status screen of the LOCAL PANEL, touch [Menu]. On the Main Menu, touch [Service].

2 Type: 99 in the Enter Passcode window 987654 in the Enter Passcode window

3 Touch [OK].

Purpose: To align the cursor positions on the TOUCH SCREEN to the graphics on the LOCAL PANEL.

Specification: The cursor moves to your finger in the 7 test areas on the TOUCH SCREEN.

Special Tools: STYLUS.


40 of 186

4 On the Service screen, touch [Calibrate Touch Screen].Note

The Calibration Target screen displays.

5 Use the STYLUS to touch the TARGET at the center.

NoteA screen displays with a 1/2 TARGET at the top right edge.


41 of 186

6 Use the STYLUS to touch the center of the 1/2 TARGET. 7 When the TARGETS display in new areas, touch each at the center until all 7 are

completed.8 When the message Touch the screen to see if the cursor moves to your finger....

displays, touch the screen in the 7 test areas. 9 Check that the cursor moves to your finger in the 7 test areas on the TOUCH SCREEN.

10 If the cursor operates:

Postrequisites:None

Correct Not Correcta. Touch [Yes] to leave the calibration.b. On the TSHARC Properties

screen, touch [Cancel].

Touch [No] to do the calibration again.

12

3

4 65

7


42 of 186

FILM FEED ROLLER DRIVE AYAdjustment Specification

Prerequisites: None

To Check:1 Check the alignment of the IDLER

ROLLER and DRIVE ROLLER.a Rotate the DRIVE SHAFT in both

directions at the DRIVE GEAR.b Check that the contact of the

IDLER ROLLER and DRIVE ROLLER is parallel.

Purpose: To align the IDLER ROLLER with the DRIVE ROLLER.Specification: The contact of the IDLER ROLLER and DRIVE ROLLER is

parallel.Special Tools: None

DRIVE ROLLER

IDLER ROLLER DRIVE GEARS

DRIVE SHAFT

H199_1540AA


43 of 186

To Adjust:1 Adjust the FILM FEED ROLLER DRIVE

AY.a Rotate the DRIVE SHAFT until the

2 DOWEL PINS in the 2 DRIVE GEARS are horizontal.

b Remove the 2 E-RINGS from the 2 DRIVE GEARS.

c Move the 2 DRIVE GEARS approximately 13 mm (0.5 in.) toward the center of the DRIVE SHAFT.

d Lift up on the IDLER ROLLER to make it tight with the DRIVE ROLLER.

e Carefully move the 2 DRIVE GEARS, one at a time, toward the 2 IDLER GEARS until the GEARS align at the horizontal position of the DOWEL PIN.

f Install the 2 E-RINGS.2 Check that the contact of the IDLER

ROLLER and DRIVE ROLLER is parallel.

Postrequisites:None

FILM FEED ROLLER DRIVE AY

IDLER ROLLER 2 DRIVE GEARS

DRIVE ROLLER 2 IDLER GEARS

2 IDLER GEARS 2 DRIVE GEARS

2 E-RINGS DRIVE SHAFT 2 DOWEL PINS

H199_1541GA

ADJUSTMENTS AND REPLACEMENTS Replacements

15JUL058F1621Page

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Section 2: ReplacementsDICOM RASTER ENGINE (DRE) COMPUTER and COVERPrerequisites:None

To Remove:1 De-energize the IMAGER. Touch:



2 Disconnect the POWER CORD.3 Open the BACK DOOR.4 Loosen the SCREW.5 Remove the ELECTRONICS PANEL.

DRE COMPUTER

SCREW

ELECTRONICS PANEL

H199_1621AA


15JUL058F1621Page

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6 Disconnect: 120 V AC from the UPS LOCAL PANEL power/speaker Customer network USB to the EBA LOCAL PANEL data COM 2 to the EBA PS/2 to the LOCAL PANEL

7 Remove the SCREW.8 Pull the DRE COMPUTER toward you.9 Remove:

3 SCREWS COVER

To Install:1 Reverse the steps in the removal procedure.

Postrequisites:None

COM 2 to EBA

PS/2 to LOCAL PANEL

LOCAL PANEL DATA

USB TO EBA

LOCAL PANEL

CUSTOMER NETWORK

120 V ACfrom UPS

SCREW

3 SCREWS

COVER

H199_1620GA


15JUL058F1621Page

46 of 186

DRE COMPUTER - HARD DRIVEPrerequisites:

1 Remove the DICOM RASTER ENGINE (DRE) COMPUTER and COVER.To Remove:

Possible damage from electrostatic discharge.ESD

1 Remove the 4 SCREWS.2 Disconnect the 2 CABLE

CONNECTORS.3 Remove the HARD DRIVE.


Postrequisites:1 Load the new version of the system software for the DRE on the HARD DRIVE. See

Upgrading the DRE with a New Version of the System Software - Ghosting.2 Restore the system configuration. See Making a Configuration Backup.

2 CABLE CONNECTORS

4 SCREWS

HARD DRIVE


15JUL058F1621Page

47 of 186

DRE COMPUTER - DVD DRIVEPrerequisites:



1 Disconnect: 2 CABLE CONNECTORS ON THE

HARD DRIVE 2 CABLE CONNECTORS ON THE

DVD DRIVE2 Remove:

4 SCREWS from the bottom of the DRE COMPUTER

4 SCREWS on the two sides DVD DRIVE

2 CABLE CONNECTORS

HARD DRIVE

2 CABLE CONNECTORSDVD DRIVE

4 SCREWS

4 SCREWS


15JUL058F1621Page

48 of 186


Postrequisites:None


15JUL058F1621Page

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DRE COMPUTER - POWER SUPPLYPrerequisites:

1 Remove: DICOM RASTER ENGINE (DRE) COMPUTER and COVER

To Remove:


1 Disconnect: 2 CABLE CONNECTORS on the

HARD DRIVE 2 CABLE CONNECTORS on the

DVD DRIVE MOTHERBOARD POWER CABLE

2 Remove: 2 SCREWS on the back of the

ENCLOSURE One SCREW inside the

ENCLOSURE POWER SUPPLY

2 CABLE CONNECTORS

HARD DRIVE 2 CABLE CONNECTORS

DVD DRIVEMOTHERBOARDPOWER CABLE

ENCLOSURE

SCREW

2 SCREWSPOWER SUPPLY


15JUL058F1621Page

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Postrequisites:None


15JUL058F1621Page

51 of 186

DRE COMPUTER - FANSPrerequisites:



1 Disconnect the 2 FAN CABLES.2 Remove:

4 SCREWS for each FAN 2 FANS


Postrequisites:None

2 FAN CABLES4 SCREWS

CABLE

2 FANS


15JUL058F1621Page

52 of 186

EXPOSURE BRIDGE AY (EBA)Prerequisites:None

To Remove:

ImportantThe EBA AY includes the MCS MASTER CPU BOARD and the EBA BOARD.


USB

H199_1543BA


15JUL058F1621Page

53 of 186 CautionDangerous Voltage

2 Disconnect the POWER CORD.3 Open the BACK DOOR.4 Remove the VERTICAL DUCT.

a. Remove the ELECTRONICS PANEL.

b. Disconnect the FAZ HOSE from the VERTICAL DUCT.

c. Remove the 2 SCREWS.d. Disconnect the VERTICAL DUCT

from the PLENUM COUPLING.5 Disconnect CABLES from:

J1 - J7 J9 - J19 J21 - J23

6 Remove the 7 SCREWS.7 Pull the EBA from the 2 corner PINS.

To Install:1 Reverse the steps in the removal procedure. 2 Upgrade the software in the new MCS MASTER CPU BOARD. See Upgrading the

Software Applications for the MCS MASTER CPU BOARD and the MICRO BOARDS.

CABLES

7 SCREWS

2 cornerPINS

EBA BOARD

FAZHOSE

DUCT

2 SCREWS

VERTICAL

PLENUMCOUPLING

H199_1596GA


15JUL058F1621Page

54 of 186

3 Upgrade the software in the new EBA BOARD and all other MICROCONTROLLERS on the I2C bus that do not have compatible software. See Upgrading the Microcontroller Application when a New MICRO BOARD is Installed.

Postrequisites:None


15JUL058F1621Page

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ROLLBACK MODULEPrerequisites:None

To Remove:

ImportantThis procedure applies to all 3 ROLLBACK MODULES.

1 Use the LOCAL PANEL to open the DRAWER.


ImportantMost parts of the ROLLBACK MODULE can be installed with the DRAWER opened, without removing the DRAWER and ROLLBACK MODULE.

3 If necessary, remove the DRAWER together with the ROLLBACK MODULE, by pulling the DRAWER from the IMAGER on the SLIDES.

SLIDEBEARINGS

SLIDEDRAWER

TRACKROLLBACKMODULE

FILMCARTRIDGE

H199_1544AA


15JUL058F1621Page

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To Install:

Caution When you install the DRAWER on the SLIDES, you must check that the SLIDES are

aligned correctly with the TRACKS. To prevent damage to the SLIDE BEARINGS, the SLIDES must be horizontal when

inserted into the TRACKS.

1 Reverse the steps in the removal procedure.

Postrequisites:None


15JUL058F1621Page

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ROLLBACK CARTRIDGE PRESENCE SENSORPrerequisites:None

To Remove:



2 Move the ROLLBACK ROLLER to the top of the TRAY.

3 Remove the SCREW.

CautionUse caution not to damage the SENSOR.

4 Disconnect the CONNECTOR.5 Remove the SENSOR.


Postrequisites:None

H199_1545AA

ROLLBACKROLLER

SCREW

SENSOR

CONNECTOR

TRAY


15JUL058F1621Page

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ROLLBACK HOME SENSORPrerequisites:None

To Remove:



2 Place the ROLLBACK ROLLER on top of the TRAY.

3 Remove the SENSOR SCREW.




Postrequisites:None

SENSOR

SCREW

ROLLBACKROLLER

TRAY

CONNECTOR

H199_1546AA


15JUL058F1621Page

59 of 186

ROLLBACK OPEN SENSORPrerequisites:None

To Remove:



2 Remove: SCREW COVER SENSOR SCREW



Postrequisites:None

H199_1547GA

SCREW COVER

SENSOR

CONNECTOR

SCREW


15JUL058F1621Page

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ROLLBACK MOTORPrerequisites:None

To Remove:


1 Use the LOCAL PANEL to open the DRAWER.2 De-energize the IMAGER. Touch:


3 Move the ROLLBACK ROLLER to approximately the center of the TRAY.4 Remove the 2 SCREWS.5 Cut the CABLE TIE.6 Disconnect the CONNECTOR.

ROLLBACKMOTOR

SHAFTE-RING

MOUNTINGPLATE

ROLLBACKROLLER

TRAY 2 SCREWS GEAR CONNECTORDOWEL PIN

CABLE TIE

H199_1548BA


15JUL058F1621Page

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7 Remove: E-RING from the SHAFT GEAR DOWEL PIN

To Install:1 Before you install the 2 SCREWS, rotate the ROLLBACK MOTOR on the MOUNTING

PLATE until: GEARS align ROLLBACK MOTOR is flat against the MOUNTING PLATE

2 Install a new CABLE TIE around the ROLLBACK MOTOR, next to the CONNECTOR.3 Reverse the steps in the removal procedure.

Postrequisites:None


15JUL058F1621Page

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ROLLBACK ROLLERPrerequisites:None

To Remove:


1 Use the LOCAL PANEL to open the DRAWER.2 Move the ROLLBACK ROLLER to approximately the center of the TRAY.

H199_1549HA

BEARINGGEAR

ROLLBACKROLLER

SPRING

ROLLBACKROLLER

FRONTLINK

KNOB

E-RING

ACTUATORKNOB

ROLLBACKROLLER

DRAWER

front

back

TRAY

FLAG


15JUL058F1621Page

63 of 186

3 From the front of the DRAWER, remove: E-RING KNOB ACTUATOR GUARD FRONT LINK SPRING

CautionYou must hold the BEARING, GEAR, and FLAG at the back end of the TRAY to prevent the items from falling.

4 From the front of the DRAWER, remove the ROLLBACK ROLLER from the BEARING, GEAR, and FLAG on the back end.

To Install:Reverse the steps in the removal procedure.

Postrequisites:None


15JUL058F1621Page

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RF TAG ANTENNA BOARDPrerequisites:

1 Remove the ROLLBACK MODULE.

To Remove:


1 Rotate the ROLLBACK MODULE and DRAWER bottom up.

2 Place the ROLLBACK MODULE and DRAWER on a stable surface.

3 Remove the 4 NUTS.4 Disconnect the RF TAG ANTENNA

BOARD from the CONNECTOR.

To Install:1 Reverse the steps in the removal procedure

Postrequisites:None

ROLLBACKMODULEand DRAWER

CONNECTOR

4 NUTS

RF TAG ANTENNA BOARD

H199_1550AA


15JUL058F1621Page

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RF TAG READER BOARDPrerequisites:None




2 Disconnect the POWER CORD.3 Open the BACK DOOR.4 Remove:

4 CONNECTOR PLUGS 2 SCREWS RF TAG READER BOARD

To Install:1 Reverse the steps in the removal procedure.2 Energize the IMAGER.3 If a 20-156 error occurs, indicating the software is not compatible, upgrade the software

in the new RF TAG READER BOARD. See Upgrading the Microcontroller Application when a New MICRO BOARD is Installed.

Postrequisites:None

H199_1551AA

2 SCREWS RF TAG READERBOARD

4 CONNECTOR PLUGS


15JUL058F1621Page

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PICKUP AND FEED MODULEPrerequisites:None

To Remove:

ImportantThis procedure applies to all 3 PICKUP AND FEED MODULES.


ImportantThe PICKUP AND FEED MODULE must be in the up position before you engage the SHIPPING LOCK.

2 Engage the SHIPPING LOCK.a Loosen the LOCK SCREW.b Move the SHIPPING LOCK fully to

the left.c Tighten the LOCK SCREW.

LOCK SCREW

SHIPPING LOCK

PICKUP AND FEED MODULE

H199_1552AA


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3 At the front of the IMAGER, remove the 2 SCREWS.

4 Pull the PICKUP AND FEED MODULE from the IMAGER.

5 Set the MODULE, with the bottom up, on a stable surface.


CautionTo prevent damage, the SHIPPING LOCK must be disengaged before you apply power.

2 Disengage the SHIPPING LOCK.a Loosen the LOCK SCREW.b Move the SHIPPING LOCK fully to the right.c Tighten the LOCK SCREW.

Postrequisites:None

H199_1553AA

2 SCREWS

PICKUP AND FEEDMODULE


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FILM FEED ROLLER DRIVE AYPrerequisites:

1 Remove the PICKUP AND FEED MODULE.

To Remove:


1 Remove the 3 NUTS from each end of the FILM FEED ROLLER DRIVE AY.

ImportantDo not do Step 2 for access to other parts.

2 If necessary, cut the CABLE TIE.3 Disconnect the CONNECTOR.4 Remove the FILM FEED ROLLER

DRIVE AY.


Postrequisites:1 Adjust the FILM FEED ROLLER DRIVE AY.

CONNECTOR

CABLE TIE

3 NUTS

3 NUTS

FILM FEED ROLLERDRIVE AY

H199_1554GA


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FILM FEED HEEL AYPrerequisites:


To Remove:

1 Disengage the SHIPPING LOCK to allow the HEEL AY to move to the up position.2 Remove:

E-RING PIVOT PULLEY PIN

3 Disconnect the DRIVE CABLE from the HEEL AY.4 Use the SPRING HOOK TL-5712 to disconnect the 2 HEEL SPRINGS.

H199_1555BA

PIVOT PULLEYPIN

2 HEELSHAFTS

4 E-RINGS

PICKUP FRAME

2 HEEL SPRINGS

HEEL AY

DRIVE CABLE

SHIPPING LOCK

E-RING


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5 Disconnect the HEEL AY from the PICKUP FRAME. Remove: 4 E-RINGS 2 HEEL SHAFTS

6 Rotate the HEEL AY to locate other components.

NoteNormally the HEEL AY is disconnected not for replacement, but to provide access to other components.


Postrequisites:None


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HEEL PADSPrerequisites:


To Remove:


1 Place the HEEL AY in the up position.


2 Carefully remove the 3 HEEL PADS.3 Use ALCOHOL WIPES to clean the old

adhesive from the 3 HEELS.4 Check that all the old adhesive is

removed.

NoteIf the new PADS do not adhere correctly, operation problems can result.

To Install:1 Remove the layer of paper from the adhesive surface of the new HEEL PAD.2 Apply one edge of the HEEL PAD to the HEEL AY.

H199_1556GA

HEEL AYSENSOR

3 HEEL PADS


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72 of 186 CautionDo not to leave any air bubbles between the PAD and the HEEL AY.

3 Press the adhesive surface to the HEEL AY from one side to the other.

Postrequisites:None


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FEED ROLLER OPEN SENSOR and FILM AT FEED SENSORPrerequisites:

1 Remove: PICKUP AND FEED MODULE FILM FEED ROLLER DRIVE AY

To Remove:


1 For either SENSOR:a. Remove the SCREW.b. Disconnect the CONNECTOR from

the SENSOR.


Postrequisites:Do the alignment for the FILM FEED ROLLER DRIVE AY.

FEED ROLLEROPEN SENSOR

SCREWSCREW

FILM AT FEEDSENSOR

CONNECTORS

H199_1557GA


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PICKUP HOME SENSOR and CUPS ENGAGED SENSORPrerequisites:

1 Remove: PICKUP AND FEED MODULE FILM FEED HEEL AY

To Remove:


1 For either SENSOR:a. Remove the SCREW.b. Disconnect the CONNECTOR from

the SENSOR.


Postrequisites:None

SCREW

PICKUPSENSOR

SCREW

CUPSENGAGEDSENSOR

CONNECTOR

H199_1558AA


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FILM OUT SENSORPrerequisites:


To Remove:


1 Remove the SCREW.2 Disconnect the CONNECTOR from the

FILM OUT SENSOR.3 Remove the FILM OUT SENSOR.


Postrequisites:None

FILM OUT SENSOR

SCREW

CONNECTOR H199_1559AA


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FEED ROLLER CLOSE MOTORPrerequisites:


To Remove:


1 Disconnect the CONNECTOR.2 Remove:

4 SCREWS FEED ROLLER CLOSE MOTOR

with the GEAR 2 SCREWS MOUNTING PLATE

3 Remove from the FEED ROLLER CLOSE MOTOR:

E-RING GEAR DOWEL PIN

To Install:1 Install on the SHAFT of the new FEED ROLLER CLOSE MOTOR:

DOWEL PIN GEAR E-RING

H199_1560GA

MOUNTING PLATE

FEED ROLLERCLOSE MOTOR

CONNECTOR

2 SCREWS

4 SCREWS

E-RING

GEAR

DOWEL PIN

SHAFT


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Postrequisites:None


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FILM FEED DRIVE BELTPrerequisites:


To Remove:


1 Remove: SCREW IDLER SHAFT PULLEY 4 SCREWS

2 Move the MOTOR and PULLEY approximately 13 mm (0.5 in.).

3 Remove the DRIVE BELT.


Postrequisites:None

DRIVEBELT

SCREW

PULLEYIDLERSHAFT

4 SCREWS

MOTORH199_1561GA


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FILM FEED MOTORPrerequisites:


To Remove:


1 Remove the BELT TENSIONER.2 Disconnect the CONNECTOR from the

FILM FEED MOTOR.3 Remove:

E-RING from the end of the SHAFT 4 SCREWS - T20, Torx FILM FEED MOTOR GEAR E-RING

To Install:1 Install on the SHAFT:

GEAR E-RING


Postrequisites:None

FILM FEEDMOTOR

E-RING

BELTTENSIONER

4 SCREWS

GEAR

E-RING

CONNECTOR

SHAFT

H199_1562GA


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PICKUP MOTORPrerequisites:


To Remove:


1 Engage the SHIPPING LOCK.2 Move the DRIVER PULLEY forward to

loosen the DRIVE CABLE.3 Remove:

DRIVE CABLE E-RING DRIVER PULLEY

4 Disconnect the CONNECTOR for the PICKUP MOTOR.

5 Remove the 4 NUTS.6 Lift the PICKUP MOTOR and

BRACKET up.7 Remove the 4 SCREWS to release the

PICKUP MOTOR.

4 SCREWS4 NUTS

PICKUPMOTOR

DRIVE CABLE

CONNECTOR

DRIVE CABLE

SHIPPING LOCK

E-RING

DRIVER PULLEY

BRACKET

H199_1563GA


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To Install:

ImportantBefore you install the PICKUP AND FEED MODULE in the IMAGER, you must check that the DRIVE CABLE is installed correctly.


Postrequisites:None


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VACUUM VALVEPrerequisites:


To Remove:


1 Disconnect: VACUUM HOSE CONNECTOR

2 Remove: 2 NUTS VACUUM VALVE


Postrequisites:None

H199_1564GA

2 NUTS

VACUUMVALVE

CONNECTOR

VACUUM HOSE


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VACUUM PUMPPrerequisites:


To Remove:


1 Disconnect: VACUUM HOSE CONNECTOR

2 Remove: NUT from the LOOP CLAMP VACUUM PUMP and adhesive

FOAM PAD

To Install:1 Use ISOPROPYL ALCOHOL and a WIPE to clean the adhesive from the VACUUM

PUMP installation area.2 Place the LOOP CLAMP on the PUMP. 3 Align the PUMP with FOAM PAD on the BASE.4 Place the ends of the LOOP CLAMP on the BOLT to set the correct area for installation.5 Remove the COVER from the FOAM PAD.

VACUM PUMP

NUT

LOOP CLAMP

FOAM PAD

COVER

BOLTCONNECTOR

VACUUM HOSE

H199_1565GA


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6 With the PUMP and FOAM PAD on the installation area, press down to adhere the FOAM PAD and PUMP to the BASE.

7 Install: NUT for the LOOP CLAMP CONNECTOR VACUUM HOSE on the PUMP

Postrequisites:None


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SUCTION CUPSPrerequisites:


To Remove:


1 Rotate the SUCTION CUP counterclockwise.


Postrequisites:None

H199_1

4 SUCTION CUPS


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CARTRIDGE CONTROL BOARDPrerequisites:None



CautionDangerous Voltage.

2 Disconnect the POWER CORD.3 Open the BACK DOOR.

4 Disconnect CABLES from: J100 - J102 J200 - J202 J300 - J302

5 Remove: 8 SCREWS CARTRIDGE CONTROL BOARD

To Install:1 Reverse the steps in the removal procedure.2 Energize the IMAGER.

8 SCREWSCARTRIDGE CONTROLBOARD

H199_1567AA


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3 If a 20-156 error occurs, indicating the software is not compatible, upgrade the software in the new CARTRIDGE CONTROL BOARD. See Upgrading the Microcontroller Application when a New MICRO BOARD is Installed.

Postrequisites:None


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VERTICAL TRANSPORT MODULEPrerequisites:None




2 Disconnect the POWER CORD.3 Open the left FRONT DOOR.4 From the front of the IMAGER, remove

the SCREW.5 Pull the VERTICAL TRANSPORT

MODULE forward approximately 12 mm (0.5 in.)

6 Move the VERTICAL TRANSPORT MODULE left to disengage it from the LOCKING PIN on the top right.

H199_1568CA

VERTICAL TRANSPORTMODULE

UPPERFRAME

SCREW

LOCKING PIN


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89 of 186 CautionTo prevent damage to the lower part of the VERTICAL TRANSPORT MODULE, you must lift and move the top of the MODULE through the UPPER FRAME when you remove it.

7 Pull the VERTICAL TRANSPORT MODULE forward to remove it from the IMAGER.


Postrequisites:None


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FILM AT PROCESSOR SENSORPrerequisites:

1 Remove the VERTICAL TRANSPORT MODULE.

To Remove:1 If necessary, loosen the 2 GUIDE

SCREWS to allow access to the SENSOR SCREW.

2 Remove the SENSOR SCREW.

CautionUse caution not to damage the ACTUATOR FLAG of the PROCESSOR SENSOR.

3 Disconnect the CONNECTOR.4 Remove the PROCESSOR SENSOR.


Postrequisites:None

CONNECTOR

PROCESSORSENSOR

SENSORSCREWACTUATORFLAG

2 GUIDESCREWS

H199_1569GA


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VERTICAL TRANSPORT UP and DOWN MOTORSPrerequisites:


To Remove:1 Disconnect the POWER CORD.2 For either MOTOR, do:

a Loosen the TENSIONER.b Remove the BELT.c Disconnect the CONNECTOR to

the MOTOR.d Remove:

3 SCREWS E-RING PULLEY MOTOR


Postrequisites:None

TENSIONER

BELT

CONNECTOR3 SCREWS

MOTORPULLEY

E-RING

CONNECTOR

3 SCREWS

TENSIONER

H199_1570CA


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VERTICAL TRANSPORT BELTSPrerequisites:


To Remove:1 Disconnect the POWER CORD.2 If the BELT has a TENSIONER, do:

a Loosen the M4 SCREW.b Rotate the TENSIONER to loosen

the tension and tighten the M4 SCREW.

3 Remove the BELTS:

M4 SCREW

TENSIONER

C PULLEY

2 E-RINGSBELTD

A

E

B

F

GH

H199_1571CA

BELT ActionA a. Remove:

2 E-RINGS both PULLEYS

B a. Remove: BELT A lower E-RING lower PULLEY

C a. Remove BELT A.b. Loosen the TENSIONER.

D a. Remove: 2 E-RINGS both PULLEYS


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To Install:1 Reverse the steps in the removal procedure.2 When installing the BELTS, do:

a Align the DRIVE SHAFTS and the PULLEY.b Move the PULLEY and BELT onto both SHAFTS.

3 If the BELT uses a TENSIONER, do:

ImportantThe M4 SCREW for the TENSIONER must be tightened, or the TENSIONER might loosen and cause film jams.

a After the BELT is installed, loosen the M4 SCREW to release the TENSIONER.b Tighten the M4 SCREW.

Postrequisites:None

BELT ActionE a. Remove:

2 E-RINGS both PULLEYS

F a. Remove BELT D.b. Loosen the TENSIONER.

G a. Remove BELTS D and E.b. Loosen the TENSIONER.

H a. Remove BELT E.b. Loosen the TENSIONER.


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PROCESSOR - ENTRANCE GUIDE AYPrerequisites:None.

To Remove:1 Release the 2 LATCHES.2 Remove:

4 SCREWS ENTRANCE GUIDE


Postrequisites:None

H199_0729AC

ENTRANCEGUIDE

4 SCREWS

2 LATCHES

H199_0729ACB


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PROCESSOR - ENTRANCE GUIDE FRAMEPrerequisites:

1 Remove the PROCESSOR - ENTRANCE GUIDE AY.

To Remove:1 Remove the 4 SCREWS.2 Separate the ENTRANCE GUIDE

FRAME from the FILM GUIDE.3 Remove both pieces of INSULATION.


Postrequisites:None

H199_1618ACH199_1618ACA

4 SCREWS

FILM GUIDEINSULATION

GUIDE FRAMEENTRANCE


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PROCESSOR - VERTICAL DRUM GUIDEPrerequisites:

1 Remove the PROCESSOR - ENTRANCE GUIDE AY.

To Remove:1 Remove:

4 SCREWS VERTICAL DRUM GUIDE


Postrequisites:None

H199_1623ACH199_1623ACA

DRUM GUIDEVERTICAL

4 SCREWS


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PROCESSOR - DRUMPrerequisites:None



CautionDangerous High Voltage.

2 Disconnect the POWER CORD.3 Open the BACK DOOR.

CautionHot Surface.

4 Release the LATCHES.5 Open the DRUM COVER.6 Allow the DRUM to cool.7 Remove:

SCREW top COVER

H199_1519GA

top COVER

SCREW

DRUMCOVER

DRUM

LATCHES


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98 of 1868 Loosen the BELT TENSIONER.9 Remove the DRUM DRIVE BELT from

the large DRUM PULLEY.10 Set the DRUM DRIVE BELT on the

ROTATING PROCESSOR BOARD.11 Holding the DRUM PULLEY on one end

of the DRUM and the KNOB on the other end, lift the DRUM from the PROCESSOR.

12 Set the DRUM on a flat surface.

DRUM DRIVE BELT

DRUM PULLEY

ROTATINGPROCESSORBOARD

BELTTENSIONER

DRUMKNOB

DRUM PULLEYH199_1572GA


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To Install:1 Reverse the steps in the removal

procedure.2 Check:

The BEARING GROOVE on the PULLEY end of the DRUM is installed in the CHASSIS SIDE PLATE.

The SLIP RINGS are aligned on the BRUSHES.

The DRIVE BELT is placed on the BELT TENSIONER.

Postrequisites:None

H199_1573AA

PULLEY

SLIP RINGS

BRUSHESBELT TENSIONER

CHASSIS SIDEPLATE

BEARINGGROOVE

DRIVEBELT

DRUM


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PROCESSOR - DRUM DRIVE BELTPrerequisites:

1 Remove the PROCESSOR - DRUM.




2 Disconnect the POWER CORD.3 Remove the E-RING.4 Lift the SHAFT of the MAIN DRIVE

PULLEY.5 Remove the DRUM DRIVE BELT.


Postrequisites:None

MAIN DRIVEPULLEY

E-RING SHAFTDRUM DRIVE BELT

H199_1574AA


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PROCESSOR - MOTOR DRIVE BELTPrerequisites:None




2 Disconnect the POWER CORD.3 Move the MOTOR DRIVE BELT from

the MAIN DRIVE PULLEY.4 Remove the E-RING.5 Lift the SHAFT of the MAIN DRIVE

PULLEY.6 Remove the MOTOR DRIVE BELT.


Postrequisites:None

MAIN DRIVEPULLEY

E-RING SHAFT

H199_1575AA

MOTOR DRIVE BELT


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PROCESSOR - COOLING FAN Prerequisites:None




2 Disconnect the POWER CORD.3 Open the BACK DOOR.4 Remove the 3 SCREWS.5 Disconnect the CONNECTOR.6 Remove the COOLING FAN.


Postrequisites:None

H199_1520GC

3 SCREWS

COOLING FAN

CONNECTOR

H199_1520GCA


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PROCESSOR - UPPER FAZ TRAPPrerequisitesNone

To Remove:1 Remove:

FRONT HOSE BACK HOSE 4 SCREWS

2 Open the DRUM COVER.3 Remove 6 SCREWS.4 Tilt and hold the opened DRUM COVER

approximately 5 cm (2 in.) toward the closed position.

5 Move the UPPER FAZ TRAP a short distance under the DRUM COVER.

6 Lift and remove the UPPER FAZ TRAP.7 Return the DRUM COVER to the fully

opened position.


Postrequisites:None

H199_0746ACH199_0746ACA4 SCREWSFAZ TRAP

UPPER

2 SCREWS

COVERDRUM

HOSESFAZ


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PROCESSOR - LOWER FAZ TRAPPrerequisitesNone

To Remove:1 Open the TOP HOOD.2 Remove the 2 SCREWS.3 Pull the LOWER FAZ TRAP forward to

remove it.4 Lift the PLATE from the FRAME.


Postrequisites:None

H199 0 0 GCA

LOWER

PLATE

FRAME

FAZ TRAP

2 SCREWS

TOP HOOD


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PROCESSOR - DRIVE MOTORPrerequisites:

1 Remove the PROCESSOR - COOLING FAN.

To Install:1 Remove:

E-RING 3 SCREWS MOTOR PULLEY CONNECTOR


Postrequisites:None

PROCESSOR - BRUSH AYPrerequisites:None

H199_1521AC

MOTOR

E-RING

PULLEY

CONNECTOR

3 SCREWSH199_1521ACA


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2 Disconnect the POWER CORD.3 Open the back DOOR.4 Remove:

3 SCREWS top and bottom COVERS SCREW PHOTODETECTOR BRACKET

5 Disconnect the 5 wires from the BRUSH AY.

6 Remove: 2 SCREWS to free the PLATE BRUSH AY

top COVER

3 SCREWS

bottomCOVER

SCREW

PHOTODETECTOR BRACKET

2 SCREWS

PLATE

5 wires

BRUSH AY

H199_1576CA


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To Install:1 Reverse the steps in the removal

procedure.2 Check that the wires are connected

correctly.

ImportantDo not tighten the BRUSH AY.

3 Align the BRUSH AY. See PROCESSOR - BRUSHES.

4 Use the SERVICE TOOL to check for correct wire configuration in the PROCESSOR. See the DIAGNOSTICS MANUAL 8E5983:

Postrequisites:None

H199_1577AA

BRUSH AY

redblue

yellow

black

green

Section ProcedureUsing the Diagnostics PROCESSOR HEATER Wiring


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PROCESSOR - PHOTODETECTORPrerequisites:None





SCREW top COVER

4 Remove: 3 SCREWS bottom COVER

top COVER

SCREW

3 SCREWS

bottom COVERH199_1578AA


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5 Remove: SCREW STAND

6 Disconnect the PHOTODETECTOR CABLE to the PROCESSOR CONTROL BOARD.

7 Disconnect the wires from the CONNECTOR.

8 Remove: 2 SCREWS PHOTODETECTOR with the

HOLDER and the COVER from the STAND

PHOTODETECTOR from the HOLDER and the COVER

To Install:

ImportantWhen installing the PHOTODETECTOR, check that the DETECTOR WINDOW is toward the direction of the COVER.

1 Reverse the steps in the removal procedure.2 Align the PROCESSOR - PHOTODETECTOR.

Postrequisites:None

COVER

DETECTORWINDOW

2 SCREWS

PHOTODETECTOR

PHOTODETECTOR CABLE to the PROCESSOR CONTROL BOARD

CONNECTOR

HOLDERSTAND

H199_1579AA

SCREWSCREW


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PROCESSOR CONTROL BOARDPrerequisites:None




2 Disconnect the POWER CORD.3 Open the BACK DOOR.4 Disconnect the 4 CONNECTORS, J1 -

J4.5 Remove:

5 SCREWS PROCESSOR CONTROL BOARD

To Install:1 Reverse the steps in the removal procedure.2 Energize the IMAGER.3 If a 20-156 error occurs, indicating the software is not compatible, upgrade the software

in the new PROCESSOR CONTROL BOARD. See Upgrading the Microcontroller Application when a New MICRO BOARD is Installed.

Postrequisites:None

4 CONNECTORS

5 SCREWS

PROCESSOR CONTROL BOARDH199_1580AA


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DENSITOMETER LIGHT SOURCE BOARDPrerequisites:None





4 SCREWS top COVER

4 Disconnect the 2 CONNECTORS.5 Remove:

4 SCREWS LIGHT SOURCE BOARD

H199_1581AA

top COVER

4 SCREWS

4 SCREWS

LIGHTSOURCEBOARD

2 CONNECTORS

LIGHTPIPES


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To Install:

ImportantWhen installing a LIGHT SOURCE BOARD, you must thread the 4 SCREWS through the components of the LIGHT PIPES before tightening.


Postrequisites:None


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FILM AT DENSITOMETER SENSORPrerequisites:None

To Remove:



4 SCREWS top COVER

3 Remove: 2 SCREWS BRACKET with the FILM AT

DENSITOMETER SENSOR4 Disconnect the CONNECTOR.5 Remove:

SCREW FILM AT DENSITOMETER SENSOR


Postrequisites:None

H199_1524GCH199_1524GCA

2 SCREWS

CONNECTOR

SENSORDENSITOMETERFILM at

BRACKET

top COVER

4 SCREWS


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DENSITOMETER BOARDPrerequisites:None




2 Disconnect the POWER CORD.3 Open the TOP HOOD.4 Remove:

4 SCREWS top COVER

5 Remove: 4 SCREWS DENSITOMETER BASE AY

6 Rotate the DENSITOMETER BASE AY clockwise.

7 Disconnect the CONNECTOR.


H199_1523CC

4 SCREWS

top COVER4 SCREWS

DENSITOMETERBASE AY

DENSITOMETERBOARD

5 SCREWS

CONNECTOR H199_1523CCA


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5 SCREWS DENSITOMETER BOARD

To Install:1 Reverse the steps in the removal procedure.2 If necessary, upgrade the software in the new DENSITOMETER BOARD. See

Upgrading the Microcontroller Application when a New MICRO BOARD is Installed.

Postrequisites:None


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SORTER TRAYSPrerequisites:None



2 Remove: 3 back BOLTS front BOLT


Postrequisites:None

H199_1504GCH199_1504GCA

3 back BOLTS

5 FILM TRAYS

front BOLT

HOOD


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TURNAROUND AYPrerequisites:None




2 Disconnect the POWER CORD.3 Lift the HOOD.4 Disconnect the TURNAROUND MOTOR

CABLE.5 Remove:

3 SCREWS TURNAROUND AY


Postrequisites:None

H199_1501GC

MOTOR CABLETURNAROUND

3 SCREWS

HOOD

TURNAROUND AY

H199_1501GCA


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EXIT PANELPrerequisites:None




2 Disconnect the POWER CORD.3 Lift the HOOD.4 Remove:

5 SCREWS EXIT PANEL


Postrequisites:None

H199_1502GCH199_1502GCA

5 SCREWS

EXIT PANEL


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SORTER AYPrerequisites:None




2 Disconnect the POWER CORD.3 Disconnect the SORTER

CONNECTOR.4 Remove the 5 SCREWS in this

sequence:a. SCREW A from the front end on the

PROCESSOR.b. Loosen, but do not remove, SCREW

B in the same position on the back of the SORTER AY.

c. Pull the LATCH down.d. Rotate the SORTER AY forward.e. Remove SCREW C from the front

end.

H199_1615AA

SORTERCONNECTOR

SCREW B

SCREWS D and E

SCREW C

SCREW A


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5 Return the SORTER AY to the up position.6 Remove SCREWS D and E.7 Lift the front end of the SORTER AY.8 Move the SORTER AY forward to release the SORTER AY from the SCREW on the back

end.


Postrequisites:None


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SORTER - DRIVE SECTIONPrerequisites:None




2 Disconnect: POWER CORD SORTER CONNECTOR

3 Check that the LATCH is closed.4 Disengage the DRIVE SECTION from

the IDLER SECTION.a Remove the 2 inside E-RINGS from

the PIVOT SHAFT.b Move the 2 BEARINGS toward the

center of the PIVOT SHAFT.c Use the LATCH to disconnect the

DRIVE SECTION.d Lift the DRIVE SECTION from the

keyhole slots in the IDLER SECTION.

SORTERCONNECTOR

DRIVE SECTION

IDLERSECTION

LATCH

keyholeslot

PIVOTSHAFT

2 E-RINGS

2 BEARINGS

H199_1582GA


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Postrequisites:None.


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SORTER - STEPPER DRIVE MOTORPrerequisites:None



2 Remove the SORTER - DRIVE SECTION.


3 Disconnect the PLUG from the MOTOR.

ImportantPrevent the DOWEL PIN from falling.

4 Use a 3/32 in. ALLEN WRENCH to loosen the lower COUPLER SCREW for the MOTOR SHAFT.

5 Remove the 2 SCREWS.6 Remove:

MOTOR DOWEL PIN

7 Keep the PIN in a safe place.

PLUG

MOTORSHAFT

DOWELPIN

2 SCREWS

MOTOR

ISOLATIONMOUNT

lowerCOUPLERSCREW

H199_1583GA


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To Install:

CautionExcessive torque can damage the 2 SCREWS in the ISOLATION MOUNT for the MOTOR. Do not exceed 12 in./lb of torque.


Postrequisites:None


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SORTER - TORQUE ACTUATORSPrerequisites:None



CautionDangerous Voltage.


5 COVER SCREWS SORTER COVER

4 Disconnect the CABLE from the TORQUE ACTUATOR.

5 Use a 5/64 in. ALLEN WRENCH to loosen the 2 COUPLER SCREWS to free the DIVERTER BLADE.

6 Pull the LATCH down and rotate the SORTER forward.7 Remove the DIVERTER BLADE from the COUPLER.8 Close the SORTER.

H199_1584CA

5 COVERSCREWS

LATCH

SORTERCOVER

SORTER

DIVERTERBLADE

COUPLER

CONNECTOR

BRACKET

TORQUEACTUATOR

SPACER

2 NUTS

CABLE2 COUPLER SCREWS


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9 Remove: COUPLER from the TORQUE ACTUATOR 2 NUTS that hold the TORQUE ACTUATOR to the BRACKET

10 Disconnect the CONNECTOR from the BRACKET.11 Remove the TORQUE ACTUATOR with the SPACER.

To Install:

CautionExcessive torque can damage the 2 COUPLER SCREWS. Do not exceed 3 in./lb of torque.


Postrequisites:None


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SORTER - EMITTER BOARDPrerequisites:

1 Remove the SORTER - DRIVE SECTION.




2 Disconnect the POWER CORD.

Possible damage from ele

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Kodak Impresora Placas Dryview 8900_r3_service Manual