KlingshirnSHR J. Mater Chem 5174 2005

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    Ionic liquids as solvent and solvent additives for the synthesis of solgelmaterials

    Marc A. Klingshirn,b Scott K. Spear,a John D. Holbreyc and Robin D. Rogers*a

    Received 27th June 2005, Accepted 6th October 2005

    First published as an Advance Article on the web 27th October 2005DOI: 10.1039/b508927a

    The ionic liquid (IL) 1-butyl-3-methylimidazolium chloride was used as a drying control

    chemical additive in the synthesis of silica solgel materials with and without methanol as

    a co-solvent. The resulting gels were characterized by using thermogravimetric analysis,

    differential scanning calorimetry, infrared spectroscopy and water sorption kinetics. Calcined

    gels were analyzed using scanning electron microscopy and nitrogen adsorption isotherms for

    surface area and pore volume determination. Non-calcined gels were monolithic and showed

    general cloudiness with lesser degrees observed at higher IL volumes. Calcinations resulted

    in the formation of powders with increased available surface area as the amount of IL

    volume was increased. This is consistent with an increase in respective pore volume but a

    general decrease in average pore size. The resulting materials exhibited conventional

    structural microdomains, in contrast to periodicity reported when other ionic liquids were

    used as templates.

    Introduction

    The use of ionic liquids (ILs) in various areas of chemistry has

    increased tremendously over the past few years, for example, in

    catalysis, separation science, and in electrochemical applica-

    tions, among others.111 Their advantageous properties often

    include negligible vapor pressure and variation in liquid

    characteristics from hydrophilic to hydrophobic salts. These

    tunable properties make them suitable for many applications,

    yet despite their increasing popularity, ILs have only recently

    begun to see use in the area of structural materials science.

    Recent studies have been conducted using them as templating

    agents in the synthesis of mesoporous and microporous

    materials, and as solvents for the preparation of aerogels and

    functionalized solgels.1218 Due to the generally negligible

    vapor pressure of ILs, it has been suggested that ILs could

    be used as non-volatile drying control chemical additives

    (DCCAs) during the synthesis of silica solgels, resulting in

    reduced shrinkage and subsequent matrix collapse during

    formation of the gels. It is anticipated that the use of ILs as

    co-solvents for silica solgel formation would allow control

    over the structural properties of the resultant gels, particularly

    with respect to pore size, structure and distribution, taking

    advantage of the readily modifiable and controllable solvent

    and physical characteristics of ILs.

    Solgels are of interest in areas such as optics, sensors,

    catalysis, and separations.1922 Control over the morphology is

    of specific interest for separation science applications if pore

    dimensions can be tailored to meet specific separations needs.

    While many different solvents have been used for the forma-

    tion of solgels, the introduction of DCCAs such as glycerol,

    dimethylformamide, and oxalic acid have proven to be the

    most effective methodology for influencing the formation and

    properties of solgels.2326 DCCAs help to control the rate of

    hydrolysis, condensation of hydroxyl groups, pore liquid

    vapor pressure, and drying stresses during solvent removal.

    Volatile components, generally the co-solvent and water, from

    the matrix can be easily evaporated leaving the DCCA behind,which can then be removed and decomposed at higher

    temperatures, or recovered using other techniques such as

    supercritical drying. The resulting materials generally have

    more uniform pore size, distributions and are more permeable

    due to limited pore contraction which increases constriction.27

    Common DCCAs (Table 1) generally have low vapor

    pressures and moderately high boiling points. In comparison,

    the IL 1-butyl-3-methylimidazolium chloride ([C4mim][Cl]) has

    no detectable vapor pressure and decomposes above 200 uC

    without boiling.28 In this study, we show that [C4mim][Cl]

    can serve as a DCCA with similar structure controlling

    characteristics to more common additives, thus allowing

    preparation of solgel glasses with high porosities and internalsurface areas.

    aDepartment of Chemistry and Center for Green Manufacturing TheUniversity of Alabama, Box 870336, Tuscaloosa, AL, 35487-0336, USA.E-mail: [email protected]; Fax: (205) 348-0823;Tel: (205) 348-4323bChemistry Department, St. Olaf College, 1520 St. Olaf Avenue,Northfield, MN 55057, USAcQUILL, Queens University of Belfast, Belfast, Northern Ireland, UKBT9 5AG

    Table 1 Physical properties of three common DCCAs, glycerol,dimethylformamide and oxalic acid

    DCCAMeltingpoint/uC

    Boilingpoint/uC

    Vapor pressure@ 20 uC/mm Hg

    Glycerol 17.8 290 ,1.0DMF 261 153 2.6Oxalic acid 101.5 149160a ,0.01[C4mim][Cl] 66 254

    b c

    a Sublimation occurs thereafter. b Upper liquid limit (decompositionthereafter).28 c Not measurable.

    PAPER www.rsc.org/materials | Journal of Materials Chemistry

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    Experimental

    Materials

    The ionic liquid [C4mim][Cl] was synthesized following litera-

    ture procedures28 using chemicals as received from Aldrich

    (Milwaukee, WI). Tetramethyl orthosilicate (TMOS) and

    methanol were used as received from Aldrich (Milwaukee,WI). Deionized water (18 MV cm21) was purified using a

    Barnstead Nanopure system (Dubuque, IA) and used for all

    experiments.

    Synthesis of gels

    Silica gels were formed following Scheme 1 with a molar ratio

    of silica monomer to water of 1 : 4. Gels were produced by

    dissolving molten [C4mim][Cl] (heated to y70 uC in a hot

    water bath until melted) in deionized water in a small glass

    scintillation vial or beaker. This was allowed to cool to room

    temperature where methanol was then added (if used) and

    mixed. TMOS monomer was added and the mixture vortexed

    until a monophasic solution was obtained. If a monophasic

    solution was not readily obtained, the biphasic mixtures were

    placed on a rotating wheel to insure adequate mixing. The gel

    formulations are given in Table 2.

    Gels were stored in covered vials with punched pin-holes for

    a one week period to allow slow evaporation of the volatile

    components. The resulting gels which contained methanol

    were cloudy and opaque in appearance. The level of

    transparency increased as both the volume of IL and methanol

    in the reaction mixture were increased. When methanol

    was omitted from the reaction, gels formed were generally

    cloudy in appearance regardless of the volume of IL that was

    incorporated.

    Gels were loosely ground inside the synthesis vial with

    a spatula and characterized by TGA and DSC prior to

    calcination. Calcination was performed to remove the IL fromthe matrix. This was performed by placement of the gels in

    clean glass vials followed by ramping at 5 uC min21 to 500 uC.

    The calcined materials were then powdered with an electric

    grinder for additional characterization. All gels were then

    stored in capped vials.

    Characterization of gels

    Thermogravimetric analyses (TGA) of the air-dried gels were

    performed on a TA Instruments 2950 Thermogravimetric

    Analyzer (New Castle, DE). Samples were heated under a

    nitrogen atmosphere from room temperature to 500 uC at

    5 uC min21 followed by a 5 min isotherm. Differential scan-

    ning calorimetry (DSC) experiments were carried out on a TA

    Instruments DSC 2920 Modulated DSC calorimeter (New

    Castle, DE). Original air-dried gels, prior to calcination, were

    analyzed in aluminum pans (TA Instruments pt. # 900793.901)

    with lids containing a pin-hole (TA Instruments pt. #

    900860.901), by heating to 350 uC with ramping at 5 uC min21.

    The calcined gels were characterized using scanning electron

    microscopy (SEM) (Hitachi S-2500), infrared spectroscopy

    (IR) (BioRad FTS40), and BET nitrogen adsorption analysis

    (Nova 1200e Surface Area and Pore Size Analyzer) to

    determine available surface area and pore volume. BET

    analysis gave total specific area in addition to micropore,

    macro/mesopore area, and pore volumes. The average poresize for the calcined gels was calculated using the pore volume

    and surface area obtained from BET analysis, applying the

    cylindrical model.

    Results and discussion

    Glycerol, a commonly used DCCA, has been found to reduce

    cracking and increase transparency of silica solgels.29 The

    Scheme 1 Formation of silica solgels using tetramethyl orthosilicate

    and the IL [C4mim][Cl].

    Table 2 Silica solgel formulationsa

    Gel [C4mim][Cl]/mL DI water/mL Methanol/mL TMOS/mL Original gel size/cm3 Degree of cloudiness Rate of gelation

    (a) 0.25 1.20 0.25 2.50 3.9(b) 0.75 1.20 0.75 2.50 4.9(c) 1.00 1.20 1.00 2.50 5.4(d) 1.25 1.20 1.25 2.50 5.4

    (e) 0.50 1.20 0.00 2.50 3.9(f) 1.50 1.20 0.00 2.50 4.9(g) 2.00 1.20 0.00 2.50 5.4(h) 2.50 1.20 0.00 2.50 5.4

    Control 0.00 1.20 2.50 2.50 5.4 a Order of mixing follows from left to right. Densities of reactants: [C4mim][Cl]: 1.080 g mL

    21;28 DI water: 1.000 g mL21; methanol:0.791 g mL21; TMOS 1.023 g mL21. Arrows point in direction of increased cloudiness and increased rate of gelation.

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    molecular structure of glycerol favors hydrogen bonding

    with the silica framework, thus allowing for the formation

    of a film on the surface. The formed film changes the capillary

    pressures by reducing the contact angle of the solvent

    and matrix.21 The low vapor pressure of glycerol is also useful

    since it is retained within the smallest pores of the gel, in

    turn forcing pores to be formed when it is removed during

    calcination.ILs with long alkyl chains have been found to preferentially

    assemble in a so-called tail-to-tail fashion with the head

    representing the imidazole moiety and the tail representing

    the alkyl chain.30 This aggregation is similar to traditional

    surfactants such as cetyltrimethylammonium bromide com-

    monly used for the preparation of ordered solgel materials.

    The hydrogen bonding abilities of the imidazole head group

    makes it a strong candidate for interaction with the silica

    matrix, thus allowing for film or monolayer formation within

    the matrix, and such interactions have been the basis of IL

    applications in gas chromatographic systems.9,31 Many ILs, as

    with glycerol, have negligible vapor pressures; however, the IL

    can be decomposed with little to no residue remaining. Theremoval of all residue is clearly evident since ash material

    would appear in the SEM images of the calcined materials.

    The lack of residue is in contrast to glycerol, which favors

    decomposition into carbonates upon calcination at high

    temperatures.32 The clean removal of the IL is made possible

    by the decomposition pathway which follows a nucleophilic

    attack of the anion on the imidazolium cation thus giving rise

    to starting materials which are then easily volatilized at high

    temperatures.33

    Non-calcined gels

    In our studies, monolithic gels were generally cloudy inappearance when first formed. The degree of cloudiness

    decreased as the amount of [C4mim][Cl] was increased. In

    addition, the rate of gelation decreased as the amount of

    [C4mim][Cl] was increased, a result of the blocking of methoxy

    groups, essentially diluting the monomer within the system.

    Upon drying under ambient conditions, the gels shrank due to

    loss of methanol and pore volume and subsequent contraction

    of the silica matrix. As expected, the degree of shrinkage was

    lower when only [C4mim][Cl] IL was incorporated.

    Air-dried non-calcined gels were analyzed using differential

    scanning calorimetry (DSC). Fig. 1 shows a typical DSC

    thermogram that exhibits three distinct endotherms. These gels

    were not fully dried, and the presence of methanol and water isstill evident. A broad endotherm occurring at 60 uC corres-

    ponds to the removal of water and methanol from the gel

    pores. The second endotherm at y130 uC is attributed to the

    loss of bound water, trapped water within exclusive pores, and/

    or the condensation of free or blocked hydroxyl groups. The

    traditional decomposition endotherm for the IL is observed

    starting at y225 uC.

    If the small endotherms at y130 uC are integrated, and the

    heat flow associated with this transition plotted against the

    total volume of IL and methanol (Fig. 2), there is a direct

    correlation between the heat flow and the overall micro-

    porosity of the gel. A larger amount of heat is needed to

    remove water from the micropores. This overall decrease in

    pore size is supported further by the SEM imaging.

    Thermogravimetric (TGA) traces of the air-dried gels are

    shown in Fig. 3, with two major weight losses observed. The

    first event, indicative of water loss, occurs at very low

    temperatures. The second weight loss, which starts around

    225 uC, coincides with the decomposition of the IL within the

    matrix. These temperatures correspond to the endotherms

    observed by DSC. The remaining mass after heating is the pure

    silica material with no IL or methanol remaining.

    Fig. 1 DSC thermograms of silica solgels synthesized in the IL

    [C4mim][Cl] and methanol: (a) 0.25 mL IL/0.25 mL methanol; (b)

    0.75 mL IL/0.75 mL methanol; (c) 1.0 mL IL/1.0 mL methanol; (d)

    1.25 mL IL/1.25 mL methanol.

    Fig. 2 Relationship of heat flow, microporosity, and residual

    hydroxy groups within the silica matrix.

    Fig. 3 TGA traces of silica solgels synthesized in pure [C4mim][Cl].

    Gel formulations correspond to gels e through h of Table 2.

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    Fig. 4 shows the uptake of water from the atmosphere by the

    [C4mim][Cl] solgels as a function of time. The non-calcined

    IL-gels, prior to these experiments, were dried in a 120 uC

    oven for 17 h to remove water from the gels. The gels werethen allowed to sit open to the atmosphere (y65% relative

    humidity) on the lab bench, with masses determined at allotted

    times. As expected, the rate of water uptake increases as the

    amount of IL is increased. Noticeably though, there appear to

    be stages in which the gel hydrates itself. Inflection points

    are observed which correspond to further increases in water

    uptake. Final saturation, relative to the lab environment, is

    reached after about 4 h.

    Fig. 5 represents the difference, in mass percent, between

    each time interval plotted as a function of time. The small

    plateaux observed, indicate that the hydration takes place in

    peaks or stages. Monitoring up to 4 h showed three distinct

    stages in the hydration of the gels, corresponding to thediffusion of water into the macropores, mesopores, and micro-

    pores, which are filled with IL. As expected, the degree of

    porosity is the smallest when smaller amounts of IL are

    incorporated. As the volume is increased, the porosity also

    increases, but the formation of smaller pores becomes more

    dominant. This is further corroborated by SEM and surface

    area measurements that are discussed later. The literature

    indicates that gels synthesized with formamide and oxalic acid

    as DCCAs show a narrower pore size distribution.27 The

    narrower distribution will become evident in the work

    described here, and is discussed later.

    Experiments to determine the behavior of the IL in the solmatrix were carried out by drying a solgel synthesized with

    only IL at 120 uC for 3.5 h followed by DSC characterization.

    The DSC trace (Fig. 6) shows a glass transition at ca. 290 uC

    with melting at ca. 60 uC. Residual water is lost at ca. 100 uC.

    A large endotherm starting at 200 uC corresponds to the

    decomposition of the IL. Usually the neat IL will crystallize34

    and exhibit a corresponding exothermic peak; however, crystal-

    lization is not found to occur within the silica framework.

    Infrared spectroscopy of the non-calcined gels (Fig. 7)

    showed small peaks at ca 2900 cm21, corresponding to the

    imidazolium cation alkyl groups and any residual methoxy

    groups of the silica monomer. If the hydrolysis of the methoxy

    groups and subsequent hydrolysis proceeded to completion, nocontribution from residual methoxy groups would be seen.

    This suggests that the IL is blocking the complete reaction of

    the monomer. These peaks are present in all non-calcined gels

    regardless of the amount of IL used.

    Zhou et al.13 synthesized monolithic silica using

    [C4mim][BF4] and observed peaks at 1700 cm21 which were

    assigned to the stacking of the imidazolium rings of the IL.

    This pp stacking of the imidazolium rings was reported to

    lead to a worm-hole effect (ordered periodicity) and the

    Fig. 4 Water vapor sorption kinetics of pure [C4mim][Cl] solgels.

    Gel formulations correspond to gels e through h of Table 2. The

    experiments were performed simultaneously.

    Fig. 5 Change in mass as a function of time when the [C 4mim][Cl]

    solgels are exposed to air.

    Fig. 6 DSC thermogram of a typical [C4mim][Cl] silica solgel after

    drying for 3.5 h at 120 uC: (a) freezing of IL/water; (b) glass transition

    of [C4mim][Cl]; (c) melting of [C4mim][Cl]; (d) vaporization of residual

    water; (e) decomposition of [C4mim][Cl].

    Fig. 7 IR spectra of silica solgels: (a) Controlgel; (b) non-calcined

    IL silica solgel; (c) calcined solgel synthesized with IL.

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    formation of long channels. They also attributed the observed

    worm-hole formation to hydrogen bonding between the

    tetrafluoroborate anion and the hydroxyl groups of the silica.

    The gels made using [C4mim][Cl] lack these peaks at 1700 cm21

    associated with the imidazolium ring stacking, which is

    consistent with the lack of long channels within the materials

    made here, and instead the presence of microdomains. The

    SEM images, to be discussed later, also emphasize the lack of

    ordered periodicity. It is to be noted that the crystal structures

    of the [C4mim][Cl] polymorphs show hydrogen bonding of the

    chloride anion with nearly every hydrogen associated with

    the imidazolium ring and those on the alkyl groups.34 Such

    hydrogen bonding would help disrupt any ring stacking such

    as that suggested by Zhou et al.13 The tetrafluoroborate anion

    used by Zhou is a much poorer hydrogen bond acceptor than

    chloride thus allowing for preferential stacking.

    Calcined gels

    After slow drying of the gels at room temperature for several

    weeks until no further shrinkage was observed, the gels were

    calcined at 500 uC to decompose and remove the IL from the

    matrix. The gels were then ground and subjected to BET

    analysis. Larger pieces of the calcined gels were analyzed by

    SEM. For these studies, the IL was used as a DCCA in a

    traditional manner where half the solvent, methanol in this

    instance, was substituted with the IL. The second set of

    materials was synthesized using only IL, without the addition

    of methanol, with the hypothesis that the absence of methanol

    would create larger pores due to larger IL volumes and less

    contraction during drying and calcination due to the ILs

    negligible vapor pressure.

    SEMs of the gels revealed a marked effect as the volume of

    IL was increased. When small amounts of IL were incorpo-

    rated, a highly porous solid with large pores, was formed

    (Fig. 8). As the amount of IL was increased, the macroporosity

    appeared to decrease with a more uniform topography

    observed. At low magnifications, the surfaces look relatively

    smooth, however higher magnification shows that the gels are

    indeed porous, but with much smaller pores and a smaller pore

    size distribution. (A more uniform pore size distribution is one

    reason that DCCAs are used in solgel synthesis.)

    The surface morphology of silica solgels when synthesized

    in various amounts of [C4mim][Cl] without methanol are

    shown in Fig. 9. In each case the molten ionic liquid was

    dissolved in water followed by addition of the silica monomer.

    The silica to water ratio was 1 : 4 so there was enough water

    to allow for complete hydrolysis of the monomer. As the

    concentration of IL was increased, the morphology of the

    resulting gels changed dramatically. While the gels were

    generally more porous when lower amounts of IL were

    incorporated, a more ordered, highly porous material was

    observed at higher volumes. The gels with the lower volumes

    of IL incorporated were more opaque, white, in appearance,

    while at higher volumes they become more transparent. In

    addition, the gels were more brittle when smaller volumes of

    Fig. 8 SEM images of silica solgels synthesized in 1 : 1 [C4mim][Cl]methanol: (a) 0.25 mL IL/0.25 mL methanol; (b) 0.75 mL IL/0.75 mL

    methanol; (c) 1.0 mL IL/1.0 mL methanol; (d) 1.25 mL IL/1.25 mL methanol.

    Fig. 9 SEM images of silica solgels synthesized in [C4mim][Cl]: (a) 0.5 mL IL; (b) 1.5 mL IL; (c) 2.0 mL IL; (d) 2.5 mL IL.

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    [C4mim][Cl] were added. When these topographies are com-

    pared to those when methanol was used, distinct differences

    are seen. The use of pure ILs in the synthesis produced more

    highly porous materials with higher pore size distributions.

    Available surface areas and pore volumes were determinedby BET analysis (Table 3). The use of only ILs in the synthesis

    of solgels produced a more open framework (higher available

    surface area) as compared to when the IL was used with

    methanol. As expected, the overall available surface areas are

    less than when ILs with longer alkyl chains are incorporated.

    In addition, the calculated average pore size decreases as the

    amount of IL is increased.

    Conclusions

    The silica solgels synthesized in the presence of [C4mim][Cl]

    showed an increase in available surface area as the amount of

    IL volume was increased. Pore volumes were also found toincrease, however in both instances, no dramatic increase was

    seen when a total volume greater than 1.5 mL of solvent was

    used. The resulting materials did not exhibit periodicity (as

    seen with other published reports) which can be attributed to

    the nature of the IL and its physical properties. The highly

    coordinating nature of the chloride anion and its strong

    hydrogen bonding capabilities leads to the formation of micro-

    domains rather than long channels. SEM imaging indicates

    the formation of a more uniform surface and a narrower pore

    size distribution as the amount of IL is increased, in common

    with more traditional DCCAs. The materials prepared here

    have an overall lower surface area compared to when ILs with

    longer alkyl chains are used; however, the ability to controlthe pore size distribution and overall morphology may lead to

    the generation of new materials with applications to sensors

    and catalysis.

    Acknowledgements

    This research has been supported by the U.S. Environmental

    Protection Agencys STAR program through grant number

    RD-83143201. Although the research described in this article

    has been funded in part by EPA, it has not been subjected to

    the Agencys required peer and policy review and therefore

    does not necessarily reflect the views of the Agency and no

    official endorsement should be inferred. The authors would

    also like to thank Ms. Jolanta Nunley (The University of

    Alabama Electron Microscope Facility) for assistance in

    obtaining the SEM images and Dr. Ramana G. Reddy (The

    University of Alabama Department of Metallurgical andMaterials Engineering) for assistance with surface area

    measurements.

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    Table 3 Surface areas and calculated pore volumes of calcined silica gels synthesized in the presence of [C4mim][Cl] and methanol

    Gel IL : MeOH/mLSurfacearea/m2 g21

    Microporearea/m2 g21

    External area(meso+macro)/m2 g21

    Porevolum/mL g21

    Average poresize/nm

    (a) 0.25 : 0.25 283 54 229 0.6 8.5(b) 0.75 : 0.75 322 42 280 1.0 12.4(c) 1.00 : 1.00 395 80 315 0.9 9.1(d) 1.25 : 1.25 456 92 364 1.1 9.6(e) 0.50 : 0.00 320 31 289 0.6 7.5(f) 1.50 : 0.00 451 90 361 0.9 8.0(g) 2.00 : 0.00 586 141 445 1.1 7.5(h) 2.50 : 0.00 605 132 473 1.0 6.6Control 0.00 : 2.50 5 5 0 0.0 0.0C14

    a 1314b C16

    a 1340b C18

    a 1382b a Cn corresponds to the alkyl chain length of the ionic liquid ([Cnmim][Cl]) incorporated;

    b Data from ref. 14.

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