KKS Circular Sawing Machines - … 1 If Steel is Your Deal! KKS Circular Sawing Machines

1www.kaltenbach.com

If St

eel i

s You

r Dea

l!

KKSCircular SawingMachines

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The complete KALTENBACH program for metal processing

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Advantages at a glance � saw blade: Ø 400/450 mm

� Mitre cuts +/- 90 Degrees

� Clamping, sawing, reverse motion, opening – at the touch of a button

� Suitable for single cuts and processing small batches

� Push-button adjustment of the cutting height

� User-friendly electronic control directly on the machine

� Good accessibility for saw-blade changes and maintenance work

� Space saving installation

The Economical One

KKS 400 E, KKS 450 E

Semi-Automatic Mitre Circular Saw

Applications: locksmith’s shop, metal construction, bus and truck, trailers, elevators, stairs manufacturer, agriculture, etc.

Here you don‘t have to calculate further with a sharp pencil – we have already

done that. The KKS 400/450 E offers an economical solution for single cuts and

small series. As a semi-automatic mitre cut circular saw machine, it is suitable

for almost all types of steel profiles and solid materials.

It is of extremely robust design and easy to use. This is a machine for all

industries: from lock manufacture to elevator construction.

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Technical Data KKS 400 E KKS 450 ESawblade Ø mm 400 450

Drive performance kW 1,8/2,7 1.8/2.7

Cutting speed m/min 10/20 13/26 15/30 11/22 13/26 15/30

Machine dimension (L X W X H) mm 1.080 x 900 x 1.760 1.110 x 1.020 x 2.000

Feedrate mm/min 0 - 1.000 0 - 1.000

Rapid advance/ return movement mm/min 1.550 1.600

Machine Weight kg 820 950

Working range mm 130 150

Working range Square mm 120 140

Working range Flatmaterial mm 305 x 20 330 x 40

Working range Roundmaterial mm 130 150

Working range min. mm 10 x 10 10 x 10

Mitre range 0° - 90° - 0° 0° - 90° - 0°

Tools HSS-Tools HSS-Tools

Workpiece Stop on Both Sides of Saw Blade• Stable contact surface for precise cuts• Adjustable forwards and backwards

Rotary Table for Mitre Cuts• Easy, manual adjustment• Pivoting range 180°

Heavy Duty Saw Drive• Robust, powerful drive with hardened

and ground helical gears• Smooth operation

KKS 400 EKKS 450 E

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Advantages at a glance � saw blade: Ø 400/450 mm


� High output capacity of the hydraulic unit

� Hydraulic long-stroke clamping cylinder

� Modern operation via control panel with plain-text display

� Clamping, sawing, reverse motion, opening – at the touch of a button

� Suitable for single cuts and processing small batches

� Push-button adjustment of the cutting height

� Good accessibility for saw-blade changes and maintenance work

� Space saving installation

KKS 400 H, KKS 450 H


The Classical One


The KKS 400 H and 450 H are the classical steel circular saws. With the

increased capacity of the hydraulic unit and long stroke clamping device,

it is universally usable for mitre cuts. The modern, ergonomic control allows

for intelligent operation.

9www.kaltenbach.com

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Technical Data KKS 400 H KKS 450 HSawblade Ø mm 400 450

Drive performance kW 1,8/2,7 (optinal: 4.0/5.5) 1.8/2.7 (optinal: 4.0/5.5)

Cutting speed m/min 10/20 13/26 15/30 (opt: 30/60; 7-43; 15-75) 11/22 13/26 15/30 (opt.: 30/60; 7-43; 15-75)

Machine dimension (L X W X H) mm 1.120 x 900 x 1830 1.320 x 1.020 x 2.000

Feedrate mm/min 0 - 1.000 0 - 1.000

Rapid advance/ return movement mm/min 3.300 3.300

Machine Weight kg 850 1.050

Working range mm 130 150

Working range Square mm 120 140

Working range Flatmaterial mm 305 x 20 330 x 40

Working range Roundmaterial mm 130 150

Working range min. mm 10 x 10 10 x 10

Mitre range 0° - 90° - 0° 0° - 90° - 0°

Tools HSS-Tools HSS-Tools

Rotary Table for Mitre Cuts• Easy, manual adjustment• Pivoting range 180°• Optional NC controlled mitre angle

setting

Clamping Arm with Hydraulic Long Stroke Clamping Cylinders• Large scale pressure piece for secure

clamping on both sides of the saw blade• Hand crank for pre-adjustment• Flexible in material measurement,

especially within wide limits



KKS 400 H KKS 450 H

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Applications: exhaust pipes, silencer and hydroforming, etc.

Inlay work is its speciality. The heavy KKS 450 R is a champion in

sawing of profiles and curved pipes to perfection. It is the ideal machine

for processing of exhaust pipes and silencers.

Advantages at a glance � standard saw blade: Ø 450 mm

� Circular saw especially for inlay work

� Heavy-duty clamping device set onto the saw table with hydraulic long-stroke clamping cylinder

� Free saw table for the placement of customer-specific workpiece holding devices

� Hydraulic saw-blade feed, infinitely variable

� Modern operation via control panel with clear-text display

KKS 450 R


The Specialist

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Technical Data KKS 450 RSawblade Ø mm 450

Drive performance kW 1.8/2.7 (optional: 4.0 / 5.5)

Cutting speed m/min 15/30 (optional: 30/60; 7-43; 15-75)

Machine dimension (L X W X H) mm 1.400 x 900 x 1.950

Feedrate mm/min 0 - 1.500

Rapid advance/ return movement mm/min 3.300

Machine Weight kg 1.150

Working range mm 140

Working range Square mm 130

Working range Roundmaterial mm 140

Tools HSS-Tools

Dynamic Feed Regulator (Optional)• For thin-walled tubes, pipes and profiles • Infinitely-variable adjustment on the

control panel• Feed movement according to the

principle: Normal/fast/normal

Open Saw Table• Room for workpiece jigs• Large space between the mounting plate

for clamping devices and the saw table• Drilling holes in saw table possible



KKS 450 R

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Multi-fighters can do (almost) everything and that too very well.

The KKS 400 NA handles the automatic processing of flats, angles and bulk

material as well as pipes and special profiles. Multiple drive options and a

number of magazines for input material storage makes this machine into a

genuine all-rounder. The powerful hydraulic system provides a special quick

saw blade return.




� Automatic processing of flat, angle and solid materials, tubes and special profiles

� Optimum swarf flow through the KALTENBACH “cut from below” principle

� High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke

� Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade

� Minimal end-piece lengths due to special gripper design

� Simple operation and programming via NC control

KKS 400 NA

Fully-Automatic Universal Circular Saw

The Universal One


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Technical Data KKS 400 NASawblade Ø mm 400

Drive performance kW 1.8/2.7 (optional: 4.0 / 5.5)

Cutting speed m/min 13/26; 10/20; 15/30 (optional: 30/60; 7-43; 15-75)

Single stroke length mm 1.000

Multiple stroke length mm 10-9.999

Machine dimension (L X W X H) mm 3.140x1.950x1.805

Feedrate mm/min 0-1.000





Working range Flatmaterial mm 305x20


Mitre range 0-180°

Tools HSS-Tools

CNC Control with Operator Panel• Storing of programs with different

sawing tasks • Bar/quantity-oriented mode of operation

Material Feed• Efficient processing of medium and large

batches• Minimal end-piece lengths due to

optimized gripper contour• Multiple-stroke for cutting lengths

up to 9.999 mm



KKS 400 NA

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The KKS 451 NA can be always kept running. This automatic mitre circular saw

for profile and solid material automatically takes care of the tasks.

Servo motor and ball screw ensure a high precision material feed.

The optional CNC controlled rotary table exactly positions the angle and

provides a two meter stroke length in one step. Cutting speed and feed are

automatically optimised.








� Simple operation and programming via touch screen

The Automatic One

KKS 451 NA


Applications: locksmith’s shop, metal construction, automotive sector, elevators, wagon manufacturer, cranes, furniture industry, etc.


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Drive performance kW 1.8/2.7 (optional: 4.0 / 5.5.)

Cutting speed m/min 10/20, 13/26, 15/30 (optional: 7-43; 15-75)


Multiple stroke length mm 9.999





Working range Square mm 140x140



Working range min. mm 12

Mitre range 30/90/30

Tools HSS-Tools

CNC-Controlled Cutting-Angle Setting (optional)• Automatic mitring (optional)• Automatic, program-controlled proces-

sing of cutting sequences

Material Feed• Minimal end-piece lengths due special

gripper design• Multiple-stroke for cutting lengths up to

9,999 mm• High-precision positioning via servomo-

tor and ballscrew spindle

Optimum Feed Rate and Cutting Speed (optional)• Automatic calculation of the feed rate

and cutting speed based on the DIN number or material category (option)

• Feed motion via hydraulic cylinder

KKS 451 NA


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The KKS 401 NA combines performance and economy with considerable ease of

operation. Its high level of automation and wide range of application makes it a

universal tool for many sawing jobs. It handles flat, angular and square sections

and also bulk material as well as tubes and special profiles. With its fully automa-

tic sorting of cut pieces, it can be connected to automated storage systems.








� Automatic cut-off sorting


The Fully automatic One

KKS 401 NA




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Drive performance kW 4,0 resp. 5,5

Cutting speed m/min 7-43, resp. 15-75







working range Profile mm 140x140




Mitre range 30-90-30

Tools HSS-Tools

Optimum Feed Rate and Cutting Speed• Automatic calculation of the feed rate and

cutting speed based on the DIN number or material category

• Feed motion via hydraulic cylinder



KKS 401 NA


CNC-Controlled Cutting-Angle Setting (optional)• Automatic mitring (optional)• Automatic, program-controlled proces-

sing of cutting sequences

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By virtue of its intelligent control, the KKS 463 NA is the fastest universal

circular saw for metal processing. Because of its record speed, there is optimal

co-ordination of all components for the maximum throughput - without com-

promising on quality. The saw tops the mitre cut range of +30 to -30 degrees,

and its positioning speed reaches up to 60 meters per minute.


� Automatic mitre cuts +/- 60 Degrees


� Multiple front and back cuts (optional)



� Minimal end-piece lengths through special gripper design and measuring cut-off gripper

� Automatic cut-off sorting


The Intelligent One

KKS 463 NA




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Drive performance kW 5,2 resp. 9,5

Cutting speed m/min 7-60 resp. 15-120



Feedrate mm/min 0-1.000 (otional: 0-2.000)




working range Profile mm 140x140




Mitre range 30-90-30

Tools HSS-Tools

Multiple Cuts on Front and Back Sides of the Bar (Optional)• Up to three cuts possible on front and

back sides of the bar (rectangular profile)• Push-off brush for removal of gusset

Automatic Cut-Off Sorting• Measuring cut-off gripper as additional

clamp while cutting• Automatic sorting of front cuts, end

pieces and finished pieces

Clamping Arm with Swiveling Hydraulic Long-Stroke Clamping Cylinder• Infeed and outfeed sides individually

controllable• Clamping-pressure reduction through

reduction valve

KKS 463 NA


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Keep it Flowing !

Feeding, measuring and sorting

Intelligent flow of material on the infeed and outfeed side for universal saw machines

FM 1 flat magazine• Flat magazine for pre-storage of round

and rectangular material in addition to profiles

• High flexibility through fully-automatic infeed of a variety of materials

VM Bundle Magazine• For pre-storage of identical round or

rectangular materials • High throughput through fully-auto-

matic infeed of individual material bars• Available in left and right-hand models

Efficient production flow thanks to intelligent

systems for the infeed and outfeed side.

The modular KALTENBACH concept facilitates

optimum material throughput in any production

environment.

Advantages at a glance � Intelligent material pre-storage and sorting devices

� Infeed and outfeed roller conveyors are available in different lengths.

� Manual, automatic or NC-controlled designs are available

� The modular KALTENBACH concept also facilitates retrofitting at a later point in time

71www.kaltenbach.comwww.kaltenbach.com

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Length Measuring Device • Individual automation degrees• Intuitive operation• Measuring device extendable in units • of 1000 or 2000 mm• Available in left and right-hand models

Tilt Roller Conveyor• For removal and distribution of short

and long pieces as well as for sorting out front cuts and end pieces

Tilting Table with Distribution Device• For removal of front cuts, end pieces

and cut lengths to freely-selectable positions

•

LM 1 Loading Magazine• Inclined magazine for pre-storage of

identical round or rectangular materials• High throughput through fully-auto-

matic infeed of identical materials• Available in left and right-hand models

Pendulum Roller Conveyor• For pre-storage of two material bars• Fully-automatic infeed and return of

a bar• Integration into fully-automatic storage

systems possible

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KALTENBACH sets new standards in the area of customer service: Remote

maintenance of all equipment ensures the fastest possible repair in case of

malfunction, and therefore the highest possible equipment availability.

Our specialists can be reached via a service hotline that offers professional

support worldwide. A dense network of national and international service

partners in over 40 countries ensures the presence at short notice of a skilled

expert when needed. Our parts service ensures that users can get the

spare parts they need for their machines even after many years.

Advantages at a glance � Over 150 service technicians are available at more than 40 locations worldwide

� 1st level support through the local service organization

� 2nd level support through the specialists at the service helpdesk

� INITIAL ASSEMBLY: Consulting, Project planning, Organization, On-schedule, professional assembly/initial operation, Training

� Breakdown prevention through maintenance contracts (preventative maintenance)

� Worldwide express delivery of necessary replacement parts and tools

“From practical experience – to be put to practical use!“

A Service Network that is there for You – Right from the Start!

The Originals

Service

Find your local Service Partner:

www.kaltenbach.com

Originale die passen!


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Tools for Drilling Machines Saw Blades Saw Bands

Additives and Coolant

Original KALTENBACH-Tools: Assemble and produce

Tools

+49 7621 175-241spareparts@

kaltenbach.de

Original Spare Parts forKALTENBACH/Gietart Shotblasters

To ensure a smooth production process a shotblaster should be

maintained regularly. We would be pleased to help you with this!

We can offer you the complete package, directly from the

manufacturer:

� original spare parts

� service

� maintenance

Sparepartsfor Shotblast

Systems+31 74 2 452 260

spareparts@ kaltenbach-sps.nl

� repair

� assembly

� consultancy

Order hereAll Information on our Homepage

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Kaltenbach GmbH + Co. KG PP.O. Box 17 40 D-79507 Lörrach, Germany Blasiring 4 D-79539 Lörrach, Germany

Phone: +49 (0) 7621 / 175-0 Fax: +49 (0) 7621 / 175-477

[email protected] www.kaltenbach.com

Documents

KKS Circular Sawing Machines - … 1 If Steel is Your Deal! KKS Circular Sawing Machines