KD488

A

B

C

D

E

F

G

H

I

J

K

j

l

m

n

o

p

q

r

s

t

u

1

1

1

1

1

1

1

1

1

1

1

KD388-04100

KD388-04001

KD388-04002

KD388-04005

KD388-01107

KD388-01024

KD388-01025

KD388-07300

KD388-09300

KD388-10320

KD388-10022

4

4

4

8

2

5

5

1

1

1

4

KD488-01200

KD388-01005

KD388-01045

KD488-07002

KD388-07003

KD388-08002

KD388-08003

KD388-09002

KD388-09004

KD388-17002

KD388-17003a

b

c

d

e

f

GB/T3452.1-1992

GB/T3452.1-1992

KD388-01011

GB/T3452.1-1992

GB/T3452.1-1992

KD488-03002

g

h

i

KD388-01009

KD388-01003

KD388-02005

115-125

75-85

20-26

55-65

65-75

170-190

20-23

ASSEMBLY AND PART DRAWING

WATER-COOLED DIESEL ENGINE

Easy Wearing Parts

O-Seal Ring

Tighten Torque for Main Bolts and Nuts(N.m)

Gasket

Oil Seal

Part No.No. Description Qty. Amounted to

Oil Ring Part

The 1st Air Ring

The 2nd Air Ring

Connection Rod Bushing

Camshaft Bush

Lower Main Bushing

Upper Main Bushing

Air Filter Element Part

Oil Filter Part

Fuel Filter Part

Heat Insulation Sleeve of Fuel Injector

Piston Connection Rod Assembly

Piston Connection Rod Assembly

Piston Connection Rod Assembly

Piston Connection Rod Assembly

Cylinder Block Assembly

Cylinder Block Assembly

Cylinder Block Assembly

Inlet System

Lubricating System

Fuel Supplying System

Fuel Supplying System

No. Part No. Description Qty.O-Seal Ring 11.8X2.65

O-Seal Ring 31.5X3.55

O-Seal Ring 15.6X2.4

O-Seal Ring 66X3.55

O-Seal Ring 29.7X3

Cylinder Cover Seal Ring

Main Bearing Bolt

Cylinder Cover Bolt

Tighten Bolt of Valve Rocker Arm

Connection Rod Bolt

Flywheel Bolt

Crankshaft Belt Bolt

Tighten Bolt for Camshaft Thrust

No. Description Torque

No. Part No. Description Qty.

No. Part No. Description Qty.

Cylinder Cover Gasket

Fuel Injection Pump Cover Gasket

Cover Plate Gasket

Inlet Pipe Gasket

Inlet Connection Pipe Flange Gasket

Exhaust Pipe Gasket

Outlet Pipe Gasket

Oil Filter Seat Gasket

Rough Filter Gasket

Water Outlet Seat Gasket

Water Pump Gasket

Oil Seal of Flywheel

Oil Seal of Gear Box

Oil Seal of Valve Conduct Pipe

WUXI KIPOR POWER CO., LTD Add: Beside Jingyi Rd, Third-stage Development Section of Wangzhuang Industry Area,Wuxi High & New Technology Industry Development Zone Tel: 0510-85205041 Fax: 0510-85203796

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10111213141516171819

KD388-09500KD388-09007KD388-09002KD388-09001GB/T5789-1986KD388-09003KD388-09300KD388-09008KD388-09206KD388-09205KD388-09204KD388-09202KD388-09201KD388-09203GB/T819.1-2000GB/T619-1999KD388-09004GB/T5789-1986KD388-09100

1111311111111162121

KD488-08001KD488-08002KD388-08003GB/T5789-1986GB/T898-1988GB/T898-1988GB/T6177.1-2000GB/T93-1987

111642612

12345678

1234567891011

KD388-05007KD488-05100KD488-05001KD388-05003KD388-05002KD488-05004KD388-05006KD388-05005GB/T879.1-2000GB/T308-2002GB/T119.2-2000

61111111131

123456789101112131415

KD493-1014201KD493-1014204KD493-1014203KD493-1014202KD388-03003KD488-03001KD388-03100KD488-03002GB/T818-1985GB/T3452.1-1992KD388-03013KD388-03012GB/T818-1985GB/T3452.1-1992KD388-01006

111141114421411

11211111

KD388-15300KD388-15100GB/T5789-1986KD388-15200GB/T6177.1-2000GB/T898-1988KD388-15001GB/T9074.17-1988

12345678

123456789101112131415161718192021222324252627

KD388-02106KD488-02101KD388-02102KD388-02104KD388-02007KD388-02006KD388-02105KD388-02005KD388-02103KD388-02004KD388-02003KD388-02002KD388-02001KD388-02008GB/T5789-1986KD488-02205KD388-02207KD388-02208KD388-02211KD388-02212KD388-02209KD388-02206KD388-02201KD388-02202KD388-02204GB/T5789-1986GB/T5789-1986

2144444848816824188444223437

GB/T29.2-1988KD388-10941KD388-10942KD388-10703KD388-10705KD388-10702KD388-10701GB/T3452.1-1992GB/T6177.1-2000GB/T898-1988GB/T9074.17-1988KD388-10016KD388-10023KD388-01504KD388-10008

422113113341131

123456789101112131415

123456789101112131415161718

KD388-07202KD388-07300KD388-07201KD388-07007KD388-07203QC/T619-1999KD388-07006GB/T5789-1986KD388-07100KD388-07003KD488-07001KD488-07002GB/T5789-1986GB/T5789-1986KD388-07005KD388-07204KD388-07205KM2V80-07210

111114141111161121

1234567891011

KD388-04001KD388-04002KD388-04100GB/T893.1-1986KD388-04003KD388-04202KD388-04005KD388-04203KD388-04204KD388-04201KD388-04004

44484484844

1 KD488-12000 1

1234567

KD388-06100KD388-06005KD488-06001KD388-06004KD388-06003KD488-06002GB/T5789-1986

8811112

1 KD388-13000 4

12345678910111213

KD388-17002KD388-17001GB/T3452.1-1992GB/T5789-1986KD388-17003KD388-17100KD388-17004KD388-17006GB/T13352-1992KD488-17200GB/T5789-1986GB/T5789-1986GB/T5789-1986

1113111111432

1234567891011121314151617181920212223242526272829303132

KD388-01009GB/T5789-1986KD388-01008KD388-01013KD488-01101KD388-01026KD388-01027KD388-01102KD388-01103KD388-01104KD488-01104KD388-01105KD388-01036GB/T9074.17-2000KD488-01038GB/T5789-1986KD488-01039GB/T5789-1986KD388-01041GB/T5789-1986KD388-01106KD388-01024KD388-01025KD388-01107KD388-01108KD388-01028KD388-01001GB/T5789-1986KD388-01002KD388-01045KD388-01044GB/T5789-1986

1913122111111812414121055212131113

3334353637383940414243444546474849505152535455565758596061626364

GB/T5789-1986GB/T5789-1986KD388-01003GB/T5789-1986KD388-01004KD388-01042KD388-01005KD388-01043GB/T3452.1-1992KD388-01006KD388-01300GB/T5789-1986KD388-01007KD388-01011KM376QC-1002004KD388-01012KM493-1002101KM376QC-1002014KD388-01501KD388-01505KD388-01502KD388-01504KD388-01503KD388-01037KD388-01029KD388-01023KD488-01200GB/T879.1-2000GB/T119.2-2000KD388-01017KD388-01016GB/T5783-2000

21116111111131281211111111181241110

KD388-10310KD388-10320GB/T9074.17-1988KD388-10600KD388-10014QC/T638-2000GB/T5789-1986KD388-10021KD388-10019KD388-10022KD488-10930KD488-10920KD488-10910KD488-10940KD388-10704

112112444411119

161718192021222324252627282930

GB/T119.2-200KD488R-01045KD488R-01016GB/T9074.15-1988GB/T9074.15-1988

656663-16768

10-1 KD388R-17200 1

6-12-11213

KD488R-05004KD488R-05100KD388R-05300GB/T70.1-2000

1113

1KD488R-150002-1

21128

Lubrication System (KD388-09000)No. Part No. Description Qty.

Oil RulerOil Ruler Sleeve

Oil Filter Seat GasketOil Filter SeatBolt M8X20

Threaded SleeveOil Filter

Oil Draining HosePressure Limitation Valve ScrewPressure Limitation Valve SpringPressure Limitation Valve Plug

Outer RotorInner Rotor

Oil Pump CoverScrew M6X16

B-Ring Hoop 45Rough Filter Gasket

Oil Rough Filter Bolt M8X35

No. Part No. Description Qty.

SpringSpring End Cover

Seal Gasket of Seal Cover

Seal Cover

Nut HeadCylinder Cover

Respirator Plate Weldment

Seal Ring of Cylinder CoverScrew M5X10

O-Seal Ring 11.8X2.65Pipe Clip 22

Respirator Hose 17X24Screw M5X10

O-Seal Ring 31.5X3.55Oil Filling Port Cover

Exhaust Pipe Exhaust Pipe GasketOutlet Pipe GasketBolt AM8X80XA-70

Stud AM8X20XA-70Stud AM8X80XA-70

Nut M8XA-70Gasket 8

No.

No.

Part No.

Part No.

Description

Description

Qty.

Qty.

No. Part No. Description Qty.

Flywheel NutFlywheel Part

CrankshaftKey 7X7X16

Crankshaft GearCrankshaft Belt Pulley

Pressure PlateBolt M14X1.5X30

Pin 3X10Steel Ball 1/4”

Pin 8X18

Belt Pulley and Balance BlockFlywheel Part

Rubber Shaft JointScrew M12X40

No.

No.

Part No.

Part No.

Description

Description

Qty.

Qty.

Battery 12V 60AhStarting MotorBolt M12X25

Charging GeneratorNut M10

Stud AM10x30Adjustion Plate for Charging Motor

Bolt Assembly M8X30

Starting Motor

Pin 8X18Flywheel Cover Gasket

Flywheel Cover

Bolt M12X40Bolt M10X25

Bowl Plug 40Cylinder Cover

Exhaust Valve PipeExhaust Valve Seat

Exhaust ValveInlet Valve

Inlet Vavle SeatValve Pipe Oil Seal

Inlet Valve PipeValve Spring

Valve Spring SeatValve Lock Clip

Valve Adjusting GasketHanging Plate

Bolt M8X16Rocker Shaft

Valve Clearance Adjusting ScrewValve Clearance Adjusting Tighten Nut

Inlet Valve Rocker ArmExhaust Valve Rocker Arm

Two-head StudBowl Plug 10Rocker Seat

Rocker SpringBolt M8X25Bolt M8X50

Middle Rocker Seat

The 1st Air RingThe 2nd Air Ring

Oil Ring PartRetainer Ring 26

PistonConnection Rod

Connection Rod Bushing

Connection Rod CoverConnection Rod Bolt M9X1X45

Connection Rod Bush

Piston Pin

Fuel Injection Pump Assembly

Valve Pushing Rod

Valve TappetCamshaft

Key 7X7X14Camshaft Thrust

Timing GearBolt M8

Fuel Injector Assembly

Air Filter Shell Cover

Air Filter ElementAir Filter Shell

Inlet Pressure Sensor

Conenction PipeB-Ring Hoop 70

Outlet Hose of Air Filter 50X60Bolt M8X35

Inlet Pipe Flange Part

Inlet Pipe Flange Gasket

Inlet PipeInlet Pipe Gasket

Bolt M8X80Bolt M8X20

Inlet Hose of Air Filter 50X60Installation Bracket

Dust Exhaust NozzleLock Catch Part

Water Outlet Seat GasketWater Outlet Seat

O-Seal Ring 29.7X3Bolt M8

Water Pump GasketWater Pump-Thermostat Assembly

Water Pump Belt PulleyFan Gasket

V-Type StripFan Impeller Part

Bolt M6X40Bolt M8X60Bolt M8X20

Fan Impeller Part

Screw M4Clamp PlateClamp Plate

Oil Return Pipe PlugOil Return PipeOil Return PipeOil Return Pipe

O-Seal Ring 66X3.55Nut M8

Stud AM8X25Bolt Assembly M8X20

Driving Gear of Fuel Injection PumpConnection Flange of 3PL Pump

Pipe Clip 12Inlet Pipe of Fuel Filter

Fuel Filter Seat Part Fuel Filter Part

Bolt Assembly M8X30Inlet Pipe of Fuel Injection Pump

Pipe Connection Bolt M12Seal Washer 12

Bolt M8X35Pressure Plate Washer

Pressure Plate of Fuel InjectorHeat Insulation Sleeve of Fuel InjectorThe 1st Cylinder High Pressure Oil Pipe SubassemblyThe 2nd Cylinder High Pressure Oil Pipe SubassemblyThe 3rd Cylinder High Pressure Oil Pipe Subassembly The 4th Cylinder Hihj Pressure Oil Pipe Subassembly

Pipe Clip 9

No.

No.

No.

No.

Part No.

Part No.

Part No.

Part No.

Description

Description

Description

Description

Qty.

Qty.

Qty.

Qty.

No.

No.

Part No.

Part No.

Description

Description

Qty.

Qty.

No.

No.

No.

No.

No.

No.

Part No.

Part No.

Part No.

Part No.

Part No.

Part No.

Description

Description

Description

Description

Description

Description

Qty.

Qty.

Qty.

Qty.

Qty.

Qty.

No. Part No. Description Qty.

Exhaust System (KD488-08000)

Crankshaft Flywheel Assembly (KD488-05000)

Crankshaft Flywheel Assembly (KD488R-05000)

Cylinder Block Assembly (KD388-01000)

Fuel Supplying System (KD388-10000)

Inlet System (KD488-07000)

Cylinder Cover Assembly (KD488-02000)

Starting Electric System (KD388-15000)

Starting Electric System (KD388-15000)

Cylinder Cover Assembly (KD488-03000)

Cylinder Block Assembly (KD488R-01000)

Cooling System (KD388R-17000)

Cooling System (KD388R-17000)

Fuel Injector Assembly (KD388-13000)

Camshaft Assembly (KD488-06000)

Fuel Injection Pump Assembly (KD488-12000)

Piston Connection Rod Assembly (KD388-04000)

Flywheel Oil SealBolt M8X30

Flywheel Oil Seal SeatInner Hexagonal Plug Screw R1/4”

Cylinder BlockUpper ThrustLower Thrust

Main Bearing Cover of Flywheel EndMid Main Bearing CoverMid Main Bearing CoverMid Main Bearing Cover

Main Bearing Cover of Gear BoxLeft Leg

Bolt Assembly M10X30Crankcase Oil Tray Gasket

Bolt M8X45Crankcase Oil Tray

Bolt M8X12Oil Draining Pipe Terminal

Bolt M8X25Main Bearing Cover Bolt M12

Lower Main BushingUpper Main Bushing

Camshaft BushPlug Sheet 50

Location Pin SleeveGear Box Plate

Bolt M8X16Gear Box

Cover Plate GasketFlange CoverBolt M8X90

Bolt M6X12Bolt M8X55

Oil Seal of Gear BoxBolt M8X16

Fuel Injection Pump Cover Inner Hexagonal Plug Screw R3/8’Fuel Injection Pump Cover Gasket

Inner Hexagonal Bolt R1/2’O-Seal Ring 31.5x3.55Oil Filling Port Cover

Idle Gear PartBolt M8X40

Idle Gear SeatO-Seal Ring 15.6X2.4

Bowl Plug 30Inner Hexagonal Plug Screw R1/8’

Bowl Plug 12Oil Pressure Sensor

Cooling Liquid Draining SeatCooling Liquid Draining Screw

Pipe Connector

Pipe Clip 12Oil Draining Hose

Right LegInner Square Screw Plug R1’

Cylinder Cover Bolt M10X1.25X98Cylinder Cover Gasket

Pin 6X12Pin 8X18

Thrust Hole CoverFlywheel Cover

Bolt M10X25