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KINKELDER STANDARD PRODUCTS

Kinkelder Standard

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Page 1: Kinkelder Standard

KINKELDER STANDARD PRODUCTS

Page 2: Kinkelder Standard

2

Page 3: Kinkelder Standard

• HSS saw blades

• Standard range of HSS saw blades

• Geometry

• Segmental saw blades

• Standard range segmental circular saw blades

• Tungsten carbide tipped circular saw blades for wood and plastics

• Tungsten carbide tipped circular saw blades for ferrous

• Tungsten carbide tipped circular saw blades for non-ferrous

• Friction saw blades

• Circular knives

• Band saw blades

• Carbon band saw blades

• Bimetal band saw blades

• Tooth pitch determination for band saw blades

• Application matrix HSS saw blades

• Formulae for calculations

4

5

7

8

9

10

14

15

16

17

18

19

20

21

22

23

3

Contents

Page 4: Kinkelder Standard

HSS

4

HSS saw blades

3000

A bright saw blade does not have any surface treatment. It is ideal for cuttingnon-ferrous metals such as brass, aluminium and so on.

A steam treated saw blade has a Ferric Oxide surface coating for a longerblade life. It is mainly used for cutting steel on manual and semi-automaticsawing machines.

A flash chrome coated blade has a thin layer of chrome, produced in an electrolytic process. It protects the blade against corrosion and pick-up, and is generally used for cutting brass and copper.

Economy 3000A high performance saw blade at an economic price

Product concept

Economy 3000 is a very cost effective saw blade with a sophisticated coating for wear protection. A special coating procedure has been developed in order to create a coating with a very low friction coefficient at an attractive price level.

Product advantages

Ideal for cutting tubes and profiles, Economy 3000 cuts much faster than a steam treatedblade. Higher cutting speeds can be achieved as the coating protects the saw blade againstside welding.

Application

Economy 3000 can be used on manual, semi automatic and automatic sawing machines. It’s ideal for cutting thin wall tubes, in mild and stainless steel.

Page 5: Kinkelder Standard

5

Standard range of HSS saw blades

Our product range also includes

saw blades with non-standard

dimensions, such as diameter,

thickness, bore, pinholes,

tooth pitch and tooth form.

Max. side run out (mm)

630 50/80 180/220 0,40 0,35

600 50/80 190 0,40 0,35

570/580 50/80 140/190 0,40 0,35

525 50 140 0,40 0,35

500 40/50 140 0,40 0,35

400 40/50 120 0,30 0,25

300 32/38/40 100 0,25 0,20

275 32/40 100 0,25 0,20

200 32 90 0,20 0,15

Kerfmm

1,21,62,01,21,61,82,02,01,21,62,01,62,02,53,01,62,02,53,01,62,02,53,02,02,53,02,02,53,02,02,53,03,52,53,03,52,53,03,54,03,03,54,03,03,54,03,03,54,05,03,54,03,04,05,04,05,04,05,04,05,0

Boreholemm

32

32

32/40

32/40

32/40

40/50

32/40/50

40/50

50/80

Hubmm

70

90

90

100

100

120

120

130

140/190

Steamtreated,bright finished

0,20

0,20

0,20

0,30

0,30

0,30

0,35

0,35

0,40

TiN, TiAlN, TiCN, CrN,Econ. 3000Flash Chrome

0,15

0,15

0,15

0,25

0,25

0,25

0,30

0,30

0,35

Weightkg

0,300,300,400,300,400,400,500, 500,400,500,600,600,700,901,100,700,801,101,300,801,001,301,601,101,401,701,201,501,801,501,802,002,302,002,503,002,503,003,504,003,003,504,003,504,004,504,005,005,506,905,505,705,006,507,906,808,207,008,407,508,60

Diametermm

175

210

225

315

325

370

425

450

550/560

350 32/40/50 120 0,30 0,25

250 32/40 90 0,25 0,20

Page 6: Kinkelder Standard

6

Bore and Pinhole combinations

Standard range HSS sizes

B

A

C

A Bore

B PCD

C Pinholes

Pinhole combinations (mm)

2/8,5/45 2/11/632/8,5/45 2/9/50 2/12/642/8,5/45 4/9/50 2/12/64

2/8,5/55 4/12/642/15/80 4/12/642/15/80 2/15/100 4/12/64

4/15/804/18/1004/15/85

4/23/120

Bore ø (mm)

32

40

50

80

Steel grades

Steel specification Alloys

HS 6-5-2 M 2 DIN 1.3343HS 6-5-2-5 M 35 DIN 1.3243

HardnessHRC ±1

6466

C

0,90%0,95%

W

6,3%6,3%

V

1,75%1,75%

Mo

5,0%5,0%

Cr

4,1%4,1%

Co

-5,0%

Number of teeth and tooth pitches (T in mm)

Diametermm

175

200210225250275

300315325350370

400425450

500525550570

600630

T 5

110

128130150160180

200200200220220

250260280

310330340360

380380

T 4

140

160160180200220

240250250280300

320350

T 3

180

200210220240280

320320320350

T 6

90

100110120128144

160160170180190

200220240

260270280300

320320

T 7

110120

140140150160160

180180

T 8

64

728490100110

120120130140140

160160180

200210220220

240240

T 9

80

96

110110110120120

140140

T 10

8084

100100100110110

128130140

160164170180

190190

T 11

78

9090

100

120

T 12

6472

8080909090

100110120

130140140150

160160

T 14

72

8080

90100100

110120120130

130130

T 16

70

808090

100104110110

120120

T 18

707080

9090100100

100100

Page 7: Kinkelder Standard

TOOTH SHAPEGeometry

7

CB

Chipbreaker tooth form is most effective for tube and profile cutting, particularly with PVD coated blades. It minimises burr formation even at high cutting rates.

HZ

The HZ tooth form is most suitable for solids and thick-wall tube cutting. The roughing tooth is bevelled on both sides, and is between 0.2 and 0.3 mm higher than the square finishingtooth.

BW

With BW geometry, the teeth are alternately bevelled. It is most suitable for cuttinglight gauge steel tube and sections on manual and semi automatic machines.

B

For very thin wall tubes, it is not necessary to break the chips, so the B geometry is suitablefor such applications.

AW

AW geometry has been designed for machining work, such as slotting, with thin saw blades.

A

A geometry has been designed for machining work, such as milling, with thin saw blades.

VT

Variable pitch tooth forms can be used in combination with all geometries. It is particularlyeffective for reducing vibration on interrupted cutting.

Cutting/clearance angle: 180 / 80

18°8°

45°

0.6b

b

45°

b/3

b

Max

. 0. 3

b/3

0.3-0.4

b

CBdetail

HZdetail

BWdetail

Page 8: Kinkelder Standard

SEGMENTALSegmental saw blades

Segmental circular saw blades consist of a chrome vanadium steel body, with hardened toothed segments riveted to the periphery. This construction makes it possible to repair a segmental saw blade after heavy tooth or segmentdamage, by simply replacing one or more segments.

We produce segmental circular saw blades in diameters from 250 mm to 1610 mm. For our standard range see the table on the following page.

Our production range also includes saw blades with non-standard dimensions, such as different bores, pinholes,

tooth pitches and tooth forms.

Standard specifications

8

M2 = DIN 1.3343M 35 = DIN 1.3243(5% Cobalt)

CB, HZ, BW

180 / 80

63 - 65 HRC

Material

Tooth forms

Cutting clearance angle

Hardness

Page 9: Kinkelder Standard

9

Diametermm

250275

300315

360

370400

425

450460

510

560630

660

710760810

860910

9601010111011201250131013201410143015101610

125,56,06,05,65,95,95,95,96,16,56,56,56,56,26,26,56,76,76,76,77,47,48,18,28,28,68,67,78,38,88,89,47,97,97,98,48,88,88,19,59,59,510,210,211,010,5

106,57,27,26,77,17,17,17,17,37,97,97,97,97,47,47,98,08,08,08,08,98,99,79,99,910,410,49,39,910,610,611,39,59,59,51010,69,79,810,911,411,412,312,313,212,6

88,29,09,08,48,88,88,88,89,19,89,89,89,89,39,39,810,010,010,010,011,111,112,212,412,413,013,011,612,413,213,214,111,911,911,912,613,212,112,213,614,314,315,415,416,515,8

610,912,012,011,211,711,711,811,812,113,113,113,113,112,412,413,013,413,413,413,414,814,816,216,516,517,317,315,516,617,617,618,815,915,915,916,717,616,116,318,219,019,020,520,522,021,1

513,114,414,413,514,114,114,114,114,515,715,715,715,714,814,815,716,016,016,016,017,817,819,519,819,820,720,718,619,921,221,222,519,019,019,020,121,119,419,521,822,922,924,624,626,325,3

416,418,018,016,817,717,717,717,718,219,619,619,619,618,518,519,620,020,020,020,022,222,224,424,724,725,925,923,224,926,526,528,123,823,823,825,126,424,224,427,328,628,630,730,732,931,6

321,824,024,022,323,523,523,623,624,226,226,226,226,224,724,726,226,726,726,726,729,729,732,632,932,934,534,530,933,135,335,337,531,731,731,733,535,232,332,636,338,138,141,041,043,942,1

Weightkg1,01,0

1,51,5

2,0

2,53,0

3,53,5

4,04,5

6,5

7,09,09,012,0

14,016,020,020,021,026,0

29,038,045,048,068,075,077,087,093,0116,0130,0

No. ofsegm.

1212

1414

16

1616

1618

1818

18

18202020

242424

2430

3030363636363636363640

Thick-nessmm3,03,0

3,63,6

3,6

3,64,0

5,04,0

4,05,0

5,7

5,05,06,06,0

6,26,36,8

6,57,0

7,08,08,08,29,09,09,09,09,59,011,0

Bore-holemm323240403240405050405060504050504050606050505080808080808080100808010010080100100100100100100100100100100

Pinhole combinations

2/8,5/45 4/9/50 2/12/642/8,5/45 4/9/50 2/12/642/8,5/55 4/12/64 2/8,5/55 4/12/64 2/8,5/45 4/9/50 2/12/642/8,5/55 4/12/64 2/8,5/55 4/12/644/15/80 4/15/854/15/80 4/15/852/15/80 4/12/644/15/80 4/15/854/16/90 4/23/964/15/80 4/15/852/15/80 4/12/644/15/80 4/15/854/15/80 4/18/1004/12/64 2/15/80 2/15/1004/15/80 4/15/854/18/1004/16/90 4/23/964/18/1004/15/80 4/18/1004/18/1004/22/120 4/27/1604/22/120 4/27/1608/22/1424/22/120 4/27/1604/22/120 4/27/1604/22/120 4/27/1604/22/120 4/27/1604/30/200 4/30/2504/22/120 4/27/1604/22/120 4/27/1608/27/1864/30/200 4/30/2504/22/120 4/27/1604/30/200 4/30/2504/30/200 4/30/2504/30/200 4/30/2504/30/200 4/30/2504/30/200 4/30/2504/30/200 4/30/2504/30/200 4/30/2504/30/2504/30/2504/33/225 4/33/315

Standard range segmental circular saw blades

Approx. tooth pitch dependent on the number of teeth per segment

Page 10: Kinkelder Standard

TCTTungsten carbide tipped circular saw blades for wood and plastics

Tooth forms

F Straight toothW Alternate bevel toothTF Triple chip-flat toothNEN Negative triple chip-flat toothNEP Positive triple chip-flat toothDH Roof-straight-hollow tooth

Other tooth forms can be suppliedon request

Explanation of abbreviations used

D Diameter saw bladeB Cutting widthd Diameter boreholesZ Number of teeth

TCT circular saw blades with chip limitersNo kick-back

Type LFZ1

Straight tooth form

Mainly for cutting hard and soft wood withthe grain. Can be used for cutting off thickwood and rough timber such as scaffoldingplanks.

Type LFZ2

Straight tooth form

For cutting with the grain and cross cutting in hard and soft wood. Suitable for cuttingoff rough timber such as scaffolding planks.

Type LWZ3

Alternate bevel tooth form

For cutting with the grain and cross cutting in all natural woods. For panel sizing inblockboard, plywood, veneer or plastic faced materials. Does not make high demands onthe surface of the cut.

B20˚

15˚20˚

0.8˚

B20˚

15˚20˚

0.8˚

10˚

B

10˚

20˚

15˚0.8˚

Z

121416182022

d

303030303030

B

3,23,43,73,74,04,2

D

250300350400450500

Z

242832364044

d

303030303030

B

3,23,43,73,74,04,2

D

250300350400450500

Z

14182024283232

d

30303030303030

B

3,03,23,43,73,74,04,2

D

200250300350400450500

10

Page 11: Kinkelder Standard

11

TCT circular saw blades without chip limitersType LF

Straight tooth form

For dry hard and soft wood. Deep gullets for large chip volumes. Most suitable for ripping thick timber. Also suitable for grooving.

Type LW

Alternate bevel tooth form

The same application as LF. Also suitable for rough sawing. Not suitable for grooving.

Type QW

Alternate bevel tooth form

Mainly for cross cutting. Also suitable forveneered materials cutting with the grainas well as for soft-grained boards, gypsum sheets and linoleum.

Type UW

Alternate bevel tooth form

For board materials veneered or plastic coated on one side. For coated or surface-treated boards, insulation boards, hard plastic, hard paper and rippingsoftwood packs.

Z

32

d

30

B

3,7

D

400

20˚

15˚

B

15˚

15˚10˚

B

10˚

15˚

15˚10˚

B

10˚

Z

14182424282832364860

d

30303030253030303030

B

3,03,23,43,73,73,74,04,24,44,4

D

200250300350400400450500600700

Z

18242430363642485460

d

30303030303030303030

B

3,03,03,03,23,23,23,23,53,84,0

D

150180200250300335350400450500

Z

243034404854606672

d

303030303030303030

B

3,03,03,03,23,23,23,53,84,0

D

150180200250300350400450500

Page 12: Kinkelder Standard

TCTTungsten carbide tipped circular saw blades for wood and plastics

Type GW

Alternate bevel tooth form

For the same materials as type UW, but with higher quality cut finish.

Type KW

Alternate bevel tooth form

For good cut finish on veneered board materials coated with plastic on one side or surface-treated. Saw cut thickness up to 50 mm.

Type VW

Alternate bevel tooth form

Same applications as type KW, butwith even higher quality cut finish. Saw cut thickness up to 25 mm. For hard paper and plastics up to 10 mmthick.

10˚

15˚10˚

B

10˚

10˚

15˚10˚

B

10˚

10˚

15˚10˚

B

10˚

12

Z

364248607284

d

303030303030

B

3,03,03,23,23,23,5

D

180200250300350400

Z

4858648096108120132

d

3030303030303030

B

3,03,03,03,23,23,23,53,8

D

150180200250300350400450

Z

36424860728496

d

30303030303030

B

3,03,03,03,23,23,23,5

D

150180200250300350400

Page 13: Kinkelder Standard

Type UWD

Alternate bevel tooth form

Thin saw blades, resulting in less materialwastage. For high quality timber and expen-sive plastics. Also suitable for cutting off poly-propylene. Saw cut thickness up to 30 mm.

The flange diameter should be at least 1/3 of the

saw blade diameter.

Type VWD

Alternate bevel tooth form

Thin saw blades, resulting in less materialwastage. For plastic boards up to 8 mm cutheight, acrylic plastics and Tufnol/Pertinaxinsulation.

The flange diameter should be al least 1/3 of the

saw blade diameter.

Type DH

Roof-straight-hollow ground tooth form

With hollow ground face angle. For veneeredand plastic coated furniture boards.

15˚

15˚10˚

B

10˚

12˚/15˚

15˚10˚

B

10˚

18˚

15˚ 25˚

B

25˚0.4

R3

Z

34404854

d

30303030

B

2,22,42,42,4

D

200250300350

Z

4858648096

d

3030303030

B

2,22,22,22,42,4

D

150180200250300

Z

424860

d

303030

B

3,03,03,2

D

220250300

13

Page 14: Kinkelder Standard

TCT

14

Tungsten carbide tipped circular saw blades for ferrous

D

400425500610630660710760810860910960102011201250

120

13,116,016,517,318,619,921,222,523,825,126,729,332,7

110

12,114,317,418,018,820,321,723,124,626,027,429,132,035,7

100

12,513,415,719,219,820,722,323,925,427,028,630,232,035,239,3

90

14,014,817,521,322,023,024,826,528,330,031,833,535,639,143,6

80

15,716,719,624,024,725,927,929,831,833,835,737,740,044,049,1

70

18,019,122,427,428,329,631,934,136,438,640,843,145,850,356,1

60

20,922,326,231,933,034,637,239,842,445,147,650,353,458,665,4

54

23,324,729,135,536,738,441,344,247,150,052,955,959,365,272,7

B

4,04,55,06,56,56,56,57,07,07,08,08,08,58,510,0

30

41,944,5

40

31,433,439,347,949,551,855,859,763,667,571,575,480,188,0

50

25,126,731,438,339,641,544,647,850,954,057,260,369,170,478,5

Number of teeth

Tungsten carbide tipped circular saw blades Multipurpose

Type MF

Tungsten carbide tipped circular saw blades, multipurpose

For cutting steel, aluminium sections andpipes, thin-walled sections with insulationand steel/chipboard panels. Also suitable for repairing broken pallets.

Explanation of abbreviations used

D saw blade diameterB cutting widthd bore diameter Z number of teeth

10˚ B

Z h60 0.2-0.480 0.1-0.15

12˚

Tooth pitch

Z

60808080

d

25,4

30,025,4

B

2,25

2,252,50

D

304

304355

Larger sizes can also be supplied

Page 15: Kinkelder Standard

TCT

15

Tungsten carbide tipped circular saw blades for non-ferrous

Type NEN negative rake

Negative triple chip-flat tooth form,noise reduced

Particularly suitable for thin walled sectionsof aluminium and plastic.

Larger sizes can also be supplied

Type NEP positive rake

Positive triple chip-flat tooth form, noise reduced

Particularly suitable for cutting non-ferrousmaterials (such as aluminium and copper) inthe form of thick walled sections and tubesas well as solid materials. Also suitable forcutting various types of plastics (includingimpact resistant plastics such as lexane, PVC,rod and sheet material). For metal cutting theuse of a coolant improves the service life ofthe saw blade and gives an even better cutquality.

Larger sizes can also be supplied

-6˚

0.3˚15˚

B

0.3˚15˚

B

Tooth forms

F Straight toothW Alternate bevel toothTF Triple chip-flat toothNEN Negative triple chip-flat toothNEP Positive triple chip-flat toothDH Roof-straight-hollow tooth

Other tooth forms can be suppliedon request

Explanation of abbreviations used

D Diameter saw bladeB Cutting widthd Diameter boreholesZ Number of teeth

Z

48646448608068886072967284108967296108968010880100/120

d

30

3030

30

30

30

5030

3030

30

B

2,8

3,03,2

3,2

3,2

3,2

3,83,8

3,84,0

4,4

D

200

220250

275

300

350

370400

420450

500

Z

48646448608060729672841087296966080/1086080100/120

d

30

3030

30

30

30

3030

30

B

2,8

3,03,2

3,2

3,2

3,8

3,84,0

4,4

D

200

220250

300

350

400

420450

500

Page 16: Kinkelder Standard

FRICTIONProduct

Kinkelder friction saw blades are available in Chrome Vanadium Steel to DIN 1.2235 orTungsten Manganese steel DIN 1.2604.

The tooth styles and cutting angles are determined by the machine type and specification andhardness condition of the material to be sawn (blade life can be further increased by applyinga chrome coating).

Our standard range covers diameters of 200 mm to 1200 mm. Larger diameters are available tospecial order.

Application

The ideal peripheral speed range is 100 - 140 m/sec.

Feed rates can vary from 80 - 2000 mm/min dependant on sawing conditions

Friction saw blades are used for sawing steel tubes and profiles at temperatures below 2500 C

Friction saw blades

16

Page 17: Kinkelder Standard

CIRCULAR KNIVESProduct

Kinkelder supplies various types and sizes of circular knives to suit customers’ applications.

Our circular knives are heat treated to a hardness of 58 - 60 or 63 - 65 HRC, with bright finishas standard. In addition to standard knife edge, various tooth forms are available for specificapplications.

Circular knives are available within a diameter range of 100 mm - 600 mm.

Application

Our circular knives are used for a wide range of applications including, cutting thin walledtubes, rubber, leather, paper, board, isolation and synthetic materials

The peripheral speed (V) must be at a maximum 30 m/sec. See page 23 of this brochure for the calculation of the peripheral speed

Circular knives

17

Page 18: Kinkelder Standard

BAND SAW BLADESBand saw blades

18

Introduction

Kinkelder offers bi-metal and carbon bandsaw blades in widths ranging from 3 mmto 80 mm and various thicknesses andtooth forms depending on the material tobe cut. Band saw blades can be suppliedas welded loops or in coil form.

On the following pages you will find details ofthe standard Kinkelder band saw blades.

Page 19: Kinkelder Standard

CARBONThe Kinkelder band saw blade is of the highest quality and ideal for use for many jobs arisingin the workplace. This saw is specially suitable for the sawing of wood. The Kinkelder flexbackcarbon band saw blade is made of tool steel with hardened teeth and a flexible back, which isexcellent for absorbing the shocks which occur during sawing.

Carbon band saw blades

Width x thickness mm6 x 0,658 x 0,6510 x 0,6513 x 0,6516 x 0,8020 x 0,8025 x 0,90

Hook

2

Number of teeth per inch (25,4 mm)Standard

4

4

* with wavy set

Flexback carbon band saws

6666666

10101010101010

1414141414*

14*

14*

181818181818*

2424*

24*

24*

24*

2424

8888888

4444444

33333

19

6666

32*

32*

inch1/4 x 0.0255/16 x 0.0253/8 x 0.0251/2 x 0.0255/8 x 0.0323/4 x 0.0321 x 0.035

Page 20: Kinkelder Standard

BIMETALBimetal band saw blades

Kinkelder bimetal band saw blades have a fatigue resistant chrome steel flexible backing withtooth tips in high alloy tool steel. The tips are electron beam welded to the body for maxi-mum strength and the teeth are milled, set and hardened to 67 - 69 HRC. Bimetal band sawblades are available in tip steel specifications M 2 = HS 1-5-1-8, M 42 = HS 2-10-1-8 and M 51 = HS 10-4-3-10. Our applications experience enables us to recommend the most costeffective combination of tooth geometry and machining conditions to maximise customers’ production output.

M 42 bimetal band saw blade

The cobalt molybdenum tooth tips on M 42 band saw blades are hardened to 67 - 69 HRC. For alloy and stainless steel applications up to 1400 N/mm2 tensile, a combination of high cutting rates and long blade life can be achieved.

Master ground toothing available on request

Kinkelder M 51 bimetal band saws

These saw blades have a tempered alloy steel backing and HSS M 51 tooth tips. The highcobalt and tungsten content of the tooth tips ensures very high heat and mechanical wear-resistance. M 51 band saw blades are most suitable for cutting heat-resistant steel, stainless steel, nickel-base-alloys and general steels up to a hardness of 50 HRC.

Width x thickness mm

34 x 1,141 x 1,354 x 1,6

Number of teethper inch

M 42 bimetal band saw blade

M 51 bimetal band saw

20

2/32/3 2/3

3/43/43/4

4/64/6

Hook Number of teethper inch (25,4 mm)

44

1,5/21,5/2

0,750,75

1,251,251,251,251,251,25

222

22

33333

3

444444

666666

6

1,1/1,61,1/1,61,1/1,61,1/1,6

1,5/21,5/21,5/21,5/21,5/2

2/32/32/32/32/32/32/3

3/43/43/43/43/43/4

6/10

6/106/106/106/10

8/12

8/128/128/12

10/1410/1410/1410/1410/1410/1410/1410/14

0,75/1,250,75/1,250,75/1,25

5/85/85/85/8

5/65/6

5/6

4/64/64/64/64/64/6

4/54/54/54/54/5

Combi

66

88

88

10101010

1010

1414141414143

3

Width xthickness mm

6 x 0,610 x 0,613 x 0,66 x 0,910 x 0,913 x 0,920 x 0,927 x 0,934 x 1,141 x 1,354 x 1,354 x 1,667 x 1,680 x 1,6

inch

1/4 x 0.0253/8 x 0.0251/2 x 0.0251/4 x 0.0353/8 x 0.0351/2 x 0.0353/4 x 0.0351x 0.0351-1/4 x 0.0421-1/2 x 0.0502 x 0.0502 x 0.0632-5/8 x 0.0633-1/8 x 0.063

Page 21: Kinkelder Standard

TOOTH PITCHRecommendations for tooth pitch to be used for tubes

Recommendations for tooth pitch to be used for solid material

Tooth pitch determination for band saw blades

d D

Material diameter mm

tot 1010-3030-5050-8080-120120-200200-400300-700>600

Number of teeth (TPI)

1410864321,250,75

Number of teeth (TPI)

10/148/126/105/84/63/42/31/20,75/1,25

Recommendation solid material

Outside diameter D (mm)

500

6/105/84/64/63/43/43/42/32/32/32/32/3

300

8/126/105/84/64/64/63/43/42/32/32/32/3

200

10/148/126/105/84/64/64/63/43/42/32/32/3

150

10/148/126/105/85/84/64/64/64/63/43/42/3

Wall thickness d mm

234568101215203050

120

1410/148/126/105/85/84/64/64/63/43/4

100

1410/148/126/105/85/85/84/64/64/63/4

80

1410/148/128/126/106/105/84/64/64/63/4

60

141410/148/126/106/105/85/85/84/6

40

141410/148/128/126/106/105/85/8

20

141410/1410/148/128/12

Material diameter mm

tot 2515-4025-5035-7050-10080-180130-300220-600>600

Number of teeth per inch (TPI)

Regular pitch Combi pitch

21

inch

0.0800.1250.1870.2180.2500.3120.3750.5000.6250.7501.0002.000

Page 22: Kinkelder Standard

APPLICATIONSApplication matrix HSS saw blades

22

Aluminium

80-1800

80-1800

125-1800

250-1800

80-1800

Tooth pitch recommendation

D (mm)

Tooth pitch (mm)

Round

Square

Thick wall tube

Thin wall tube

RSJ

Channel

10

5

5

5

4

20

7

7

7

5

Speed recommendation

Material type

Peripheral speed (M/min)

Round

Square

Thick wall tube

Thin wall tube

RSJ

Channel

Non-ferrous

30

9

9

7

6

13

40

10

10

8

6

13

50

11

11

9

7

13

60

12

12

9

7

14

70

13

13

9

7

14

80

14

14

10

8

13

14

90

15

15

10

8

13

14

100

16

16

10

8

13

14

110

17

17

11

9

13

14

120

17

17

11

9

13

15

130

18

18

11

9

14

16

140

19

19

11

9

14

16

150

20

20

11

9

15

16

Structuralsteels

30-60

30-60

40-80

50-120

48-80

30-60

Specialsteels

20-40

20-40

20-50

25-80

20-50

20-50

Stain-less

5-30

5-30

5-40

10-50

10-40

10-40

Caststeel

15-30

15-30

15-30

Castiron

10-40

10-40

10-50

Copper

200-400

200-400

200-500

350-650

Brass

350-600

350-600

350-750

400-900

Bronze

25-125

25-125

25-125

Page 23: Kinkelder Standard

CALCULATIONSNumber of teeth

d x 3,14Z =

t

d = Diameter of saw blade in mmt = Pitch in mm Z = Number of teeth

Tooth pitch

d x 3,14t =

Z

Formulae for calculations

Peripheral speed

d x n x 3,14V =

1.000

V = Peripheral speed in M/minn = RPMd = Diameter of saw blade in mm

RPM

V x 1.000n =

d x 3,14

For best cutting results (except on cast iron) and to prevent pickup and saw blade breakage, we recommend the use of certified environmentally-friendly Kinkoil or Kinkspray. Oil/water ratiofor Kinkoil is 1:20 for sawing applications. Both coolants are excellent for use on other machining, milling, boring or tapping applications.

23

Page 24: Kinkelder Standard

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Kinkelder BVCorporate Headquarters Nijverheidsstraat 2(Industrial area Zuidspoor)P.O. Box 242NL-6900 AE Zevenaar The NetherlandsT:+31 (0)316 58 22 00F:+31 (0)316 58 22 [email protected]

KR SawsAbbey Industrial EstateBodmin RoadCV2 5DB CoventryUnited KingdomT:+44 (0)2476 61 09 07F:+44 (0)2476 61 07 [email protected]

Sepio spol. s.r.oHlavni 51768 32 ZboroviceCzech RepublicT:+420 (0)57 336 91 35F:+420 (0)57 336 92 [email protected]

Alabama Cutting TechnologiesAlabama Saw Division112 Chula Vista DriveP.O. Box 770Pell City, AL 35125USAT:+1 (0)205 884 49 71F:+1 (0)205 338 33 [email protected]

Kinkelder Saw Inc 8200 Rhonda Drive Canton, MI 48187USAT:+1 (0)734 453 11 99F:+1 (0)734 453 54 [email protected]

A Company with a World Wide Vision

Edge Service BV De Hondert Margen 14P.O. Box 36NL-2678 ZG De Lier The NetherlandsT:+31 (0)174 51 80 11F:+31 (0)174 51 81 [email protected]

Kinkelder France375 rue de Champ Moyen54710 Fleville Devant NancyFranceT:+33 (0)3 83 53 97 13F:+33 (0)3 83 53 97 [email protected]

Saws InternationalUSA Headquarters5248 27th AvenueRockford, IL 61109USAT:+1 (0)1815 965 69 00F:+1 (0)1815 965 07 [email protected]

Alabama Cutting TechnologiesNashville Saw Division861 A Springfield HighwayGoodlettsville, TN 37072USAT:+1 (0)615 859 18 00F:+1 (0)615 859 08 [email protected]

Kinkelder Saw Inc698 Hamilton StreetSomerset NJ 08873USAT:+1 (0)732 828 92 55F:+1 (0)732 828 91 [email protected]

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Kinkelder France SAZAC de la Carrière Dorée59310 OrchiesFranceT:+33 (0)3 20 71 02 12F:+33 (0)3 20 84 76 [email protected]

Kinkelder Cutting Solutions Inc3600 Chamberlain Ln./Suite 342Louisville, KY 40241USAT:+1 (0)502 329 82 44F:+1 (0)502 329 82 [email protected]

Alabama Cutting TechnologiesMemphis Saw Division8529 Aeron LaneSouthhaven, MS 38671USAT:+1 (0)662 393 04 88F:+1 (0)662 393 11 [email protected]

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