Kimray

Caballo de Batalla

Kimray General

Experience: Kimray is the USA Oil & Gas Production Standard.

Quality: ISO 9001 / Raw Materials from USA

Service: 12 month guarantee / Local International Distributors.

Environment Friendly:

Non Vent Regulators Intermitent Bleed Pneumatic Pilots

0.4 scfd Snap 0.6 scfdThrottle Updated Technology: Special Coatings /

Electric & Electro Hydraulic Control

Oil & Gas Kimray Market

Separation Compression Filtration Natural Gas Dehydration Gas Sweetening Regulation Stations Measurement Stations Secondary recovery Gas processing plants Heaters Storage Tanks Vapor Recovery Heavy Oil Production Coalbed Methane Refinery

Instrumentation for Dehy Units

Scrubber Contactor Reboiler Flash Tank

BTEX After Scrubber

Marca

PSV X X X

TSH X Kimray TI X X X X

TIC X Kimray TCV X Kimray

TSH X Kimray

BSL X Kimray

PI X X X PCV X X X Kimray

SDV X

LCV X X X X Kimray

LC X X X X Kimray LSLL X Kimray

LSHH X X Kimray

Kimray Control Valves

Valve

Globe

Gate

Diaphragm

Through Angle Three Way

Multiple Orifice

Knife

Linear Motion

* Kimray Market

Positioner - Actuator

Positioner

Actuator

Pneumatic

Electric

Hydraulic

Diaphragm

Piston Vane Bellows Air Motor Train

Electro-Mechanical

Electro-Hydraulic Electro-Pneumatic

* Kimray Market

Control Valves

Valve Bodies

Body Material

Size

Operating Pressure

Cast Iron (Section E2) 1 a 6 125 lbs. Max.

Ductil Iron (Section E2) 1 a 6 300 lbs. Max

Cast Steel & SS 316

(Section E1)

1 y 2 4000 lbs. Max.

2,3, 4, 6, 8, 10

1500 lbs. Max

Leakage Classes

Leakage Class Allowable Leakage Valve Types

Class IV

(Section E1 & E2)

0.01% of rated valve capacity

Intended for single port valves with

Metal to Metal seats

Class VI

(Section E1 & E2)

The test fluid is air or nitrogen. Pressure is the lesser of 50 psig

or operating pressure. The leakage limit

depends on valve size and ranges from 0.15 to 4.00 ml per

minute for valve sizes 1 through 6

inches

Leakage Class

Leakage Class

ANSI Leakage Class

Class IV

Class VI Class VI

Standard seat material provides bubble tight shut off class IV

Class IV Seal

CLOSED OPEN

SEAL RING

HPMV Cv

1 HPMV w/ Inner Valves 0.34 - 12

2 HPMV w /Inner Valves 2.10 19.90

2 HPMV PB w /Inner Valves

28.6 57

3 HPMV PB w/ Inner Valves

52.6 - 107


115 222


222 - 431


453 810

10 HPMV PB w/ Inner Valves 810 -1091

Valve

Cv (Iqual Percentage)

1 13 1 Reduced 5.6 - 8.7

2 52 2 Reduced 24 - 47

3 117

3 Reduced 34.2

4 210

4 Reduced 55

6 480

6 Reduced 120

Reduced Flow Plugs

RATIO PLUGS Available in 2 thru 10 piston balanced valves.

Changes a valve orifice to next lower size.

Fast and easy to change.

Cheaper than buying a new valve.

0102030405060708090

100

Perc

enta

ge o

f Flo

w

Percentage of Stem Travel

SNAP NOMINAL =%AGE

High Pressure Motor Valve

Motor: One that imparts motion

High Pressure: 1 & 2 Screwed Connection. Rated to 4000 psi standard. Can be rated up to 6000 psi.

TOPWORKS Field Reversible Diaphragm pressure is completely isulated from the body pressure

POSITION INDICATOR

BALL & CONE SEAT

OPEN YOKE

STUFFING BOX No adjustment No Lubrication Teflon low friction One Sub assembly Constant pressure on packing

High Pressure Motor Valve

SRING (10, 15, 20, 30 lb)

Sizes available: 2, 3, 4, 6, 8 & 10

Full line size port

Balanced plug

Soft seat with metal to metal backup

Field reversible Topworks

Equal Percentage Trim

Bubble tight shut-off

HPMV Piston Balanced

Field Reversible Topworks

Maximum Working Pressure:

Connection W. P. 2 Screwed 4000 psi. 2 Flanged ANSI 1500 3 Flanged ANSI 600 / 300 / 150 4 Flanged ANSI 600 / 300 / 150 6 Flanged ANSI 600 / 300 / 150 8 Flanged ANSI 600 / 300 / 150 10 Flanged ANSI 600 / 300 /

* For working pressure vs. working temperature of these flanges see ANSI B16.2.

HPMV Piston Balanced

Assembly Video

Stuffing Box Detail

Snap Ring Retainer Wiper Stuffing Box O-Ring Packing Sleeve Packing Rings Follower Spring

High Temp

VEE Packing

Max. Temp. 500OF

Glass Filled Teflon

Virgin Teflon Carbon Filled

Teflon

Glass Filled Teflon

Max. Temp. 650OF Grafoil Carbon Filled Teflon Grafoil

Co-polymer of polybutadiene and acrylonitrile Buna-N

Workhorse elastomer in the oilfield Good resistance to oil swell

Service temperature: -40 F to +250 F in standard service

Nitrile/NBR/BUNA-N Elastomers

Co-polymer of polybutadiene and acrylonitrile

Better H2S resistance than standard NBR

Higher temperature resistance than standard NBR

More expensive than NBR

Service temperature: -20 F to:

Sulfur-cured material: +300 F Peroxide-cured material: +325 F

HNBR/HSN Elastomers

Suitable for use in:

Crude oil Brines Methane Water injection CO2 Injection Ethylene glycol fluids Sour service (H2S < 5%)

HNBR/HSN Elastomers

Not Suitable for use in:

Sour service (H2S less than 5%) Oil-based amine corrosion inhibitors Aromatic solvents Sour service (H2S > 5%) Ethers

HNBR/HSN Elastomers

Vinylidene Fluoride (VF2) Polymer Viton Very high fluorine-to-hydrogen ratio Very strong carbon-fluorine bond

Specialty monomers

Excellent oil and fluids resistance Excellent high temperature resistance (+400 F) Low temperature flexibility (-20 F)

FKM/VITON Fluoroelastomers

Suitable for use in: Acids Hydrocarbon oils Aromatic solvents

Service temperature: -15 F to 350 F

FKM / VITON Fluoroelastomers


Steam Methanol injection Amine-based corrosion inhibitors Bases (high pH fluids)

FKM / VITON Fluoroelastomers

Co-polymer of TFE & Propylene (Aflas)

Broader Chemical resistance than Viton Poorer low temperature properties than Viton Difficult to process Temperature range: 25 F to + 450 F

FEPM/AFLAS Fluoroelastomers

Suitable for use in:

Steam

Sour service (H2S) Amine corrosion inhibitors Bases (high pH fluids) Organic acids Aromatic Solvents

Service temperature: 25 F to 450 F

FEPM / AFLAS Fluoroelastomers


Low temperature applications (< 25F) Aromatic fuels Ketones Toluene

FEPM / AFLAS Fluoroelastomers

Options 316 SS6

316SS6 Stainless Options

1. Stuffing box 2. Follower 3. Cage 4. Seat 5. HAC Spring

Recommended for corrosive service and high temperatures.

Snap Ring

Retainer Wiper Felt

Stuffing Box SS6

Vee Packing

Follower SS6

Spring HAC

Cage SS6

*Additional Materials: Carbide TC Grade 0109 / HC Alloy ANSI 52100 / 440C SS / Zirconia

Carbide

Zirconia 02468

1012141618

Wea

r Res

ista

nce

Ceramic Trim

Materials

0102030405060708090

5

45 55

90 R

ockw

ell S

cale

*440C SS Rc 60

High temperature resistant Can be used for sour gas applications (NACE Certified) Impact resistant Used for high pressure drops Longer lasting if sized well.

Valve Size 1 1/4 1 1/2 2 7/16 2 5/8 2 7/8

ZIRCONIA

What is it? A thermoplastic bond that will allow ductile and carbon steel part last longer in corrosive environments than stainless steel. PPS Features: Prevents corrosion by H2S, CO2, Oxygen Works in high temperature applications (450F) Will not chip; Impact resistant Passives metal surface Provides superior salt spray protection Coating thickness of 12 mils

Properties: Hardness 120 RC

VALVE TRIM STANDARD NACE MR-0175 HIGH ABRASIVE SERVICE

Ball High Chrome Alloy SS316 Carbide

Stem 303SS SS316 303SS

Over Sized Stem (optional) 440C 17-4PH 440C

Stuffing Box 12L-14/Zinc Plated SS316 12L-14/Zinc Plated

Seat D2 SS316 Zirconia

Elastomers Buna Viton, Aflas

Buna, Viton, Aflas

Spring 465HAC/509HAC 465HAC/509HAC 465HAC/509HAC

Spring Plate 12L-14/Zinc Plated 12L-14/Zinc Plated 12L-14/Zinc Plated

Body ASTM A216 WCB ASTM A216 WCB ASTM A216 WCB

Bonnet ASTM A-395 ASTM A-395 ASTM A-395

ANSI Leakage Class IV IV IV

VALVE TRIM NACE RP-047598 MODERATE ABRASIVE SERVICE HIGH ABRASIVE

SERVICE MARINE

Ball 316 SS Carbide Carbide

Stem 316 SS 303SS 303SS

Over Sized Stem (optional) 17-4PH 440C 440C

Stuffing Box 316 SS 12L-14/Zinc Plated 12L-14/Zinc Plated

Seat 17-4PH D2 Zirconia

Elastomers Aflas Buna, Viton, Aflas

Buna, Viton, Aflas

Spring 465HAC/509HAC 465HAC/509HAC 465HAC / 509HAC

Spring Plate 12L-14/Zinc Plated 12L-14/Zinc Plated 12L-14/Zinc Plated

Body ASTM A216 WCB / Endurobond or Inox. 316 ASTM A216 WCB ASTM A216 WCB /

Endurobond or Inox. 316

Bonnet ASTM A-395 ASTM A-395 ASTM A-395

ANSI Leakage Class IV IV IV

VALVE TRIM NACE MR-0175 MARINE OTHER

Ball SS316 17-4PH

Stem SS316 17-4PH

Over Sized Stem (optional) 17-4PH N/A

Stuffing Box SS316 N/A

Seat SS316 17-4PH

Elastomers Viton, Aflas Buna, Viton, Aflas

Spring 465HAC/509HAC N/A

Spring Plate 12L-14/Zinc Plated N/A

Body ASTM A216 WCB / Endurobond or Inox. 316 ASTM A216 WCB

Bonnet ASTM A-395 ASTM A-395

ANSI Leakage Class IV

Abrasion Control

1. Avoid High velocity Zones

2. Use hard Materials

3. Special Coatings

4. Use the right Valve Geometry

5. Invert the flow direction

Abrasion Solutions

High Velocity Zone

Low Velocity Zone

65 sq. in. diaphragm

P. O. service

Extends 1 HPMV with inner valve to 4000# W.P.

Extends SMS valve to 4000# W.P.

Available for 1, 2 and non-freeze HPMV

Wide spring adjustment range

65 Topworks

Used as a limit for valve stem travel

Used to manually open the valve on unit start-up

Each revolution of the handle moves the stem 1/16

max. stem travel

Manual Valve Positioner

Maintains stem position through changes in force on stem Provides repeatable stem placement

Pneumatic Valve Positioner

Calibrated in 1/64 equivalent orifice diameter

Available in 1& 2 standard HPMV

Also available in 2 & 3 piston balanced HPMV

Metering Valve

Three Way Valve Section E4

Inlet To Production

To Test

Low Pressure Motor Valves Section E2

Available in cast iron, ductile iron, or steel

Available in sizes 1 through 6

Tight shut-off

Full line size opening

Adjustable shut-off pressure

Balanced Low Pressure Motor Valves Section E3

Pressure Opening Pressure Closing

Low Pressure Control

Low Pressure Control Regulador de Presion Aguas Arriba

Ounces Back Pressure Regulator Liquid Back Pressure Regulator Back Pressure Regulator Non-Vent

Pressure Differential Regulator Pressure Reducing Non-Vent

High Pressure Control

PRESSURE REDUCING REGULATOR

BACK PRESSURE REGULATOR

High Pressure Control

GAP CONTROL HI- LO PRESSURE CONTROL BREAK LINE SHUTH DOWN

Redundant Regulator

Signal Pilots

Throttle Snap Manual Reset

Biestable Relay

Enhance a pneumatic or mechanical input signal Provide

Reversed Output Multiplied Output Volume Boosted Output On / Off Snap Output

Pressure Pilots

Pressure Ranges: Ounce 20 psig (OPR) 5 300 psig (30 HPG) 5 500 psig (50 PG) 5 750 psig (75 PG) 5 1500 psig (150 PG) 5 2500 psig (250 PG) Indirect or Direct Output

Displacer Level Controlers

One Adjustable Pilot (Snap/Throttle)

NPT tapped external vent Fold-Down Hinged Cover, Easy

Access to Internal Parts & Pilot NACE Wetted Parts Powder Coated Cover/Case for

Saltwater Protection Large Pilot Plug, (More Tolerant of

Supply Gas Condition) Flexible Piping Connections ( Side

or Back of Case) Built-in supply filter Minimum Specific Gravity = .33

External Float Chamber

Pneumatic Level Switch

Snap Control Maximum Operating Pressure 1,500 psi

Electric Level Switch

316 SS Wetted Parts FACTORY Sealed Hermetic Reed Switch SPDT Reed Switch (50 Vdc, 2 A / 120Vac, .83A) CSA Certificate #1662451, USA & Canada Expl. Proof Class I, Groups A,B,C,D Class II, Groups E,F,G, Class III Class I, Zone 1, AExdIIC, ExdIIC Seal Not Required NEMA 4X Avail. w/ Manual Override for testing Max. Working Pressures: 5,000 psig Polypropylene Float 2,000 psig Stainless Steel Float 2,000 psig Manual Override Temp: - 40F to 400F Sp. Gr. to 0.4

Floatless Liquid Level Controller

No displacer needed

Used for turbulance

Used for foaming

Used for high density liquids

Does not need a large connection to vessel

Used when not enough room for a displacer

Throttle and semi-snap mode

Snigle adjustment

Can control High an Low Pressure Control Valves

Temperature Control

T12, T18: -30F a 400F; HT12, HT18: : -30 F a 750F

With Separable Sockets presures can reach: 500, 4000, y 7000 psig

High Temperature Shut - Down

Can send throttle or sanp pneumatic signals to a control valve

Sense pilot flame

Used in: Dehydrators, Oil & Gas Heaters, Heater Treaters

Energy Exchange Glycol Pump

No auxiliary power required

Eliminates need for level control and dump valve at absorber

Low gas consumption

Completely sealed system prevents glycol loss

Only two moving assemblies

Hydraulic cushioned check valves with

removable seats of hardened stainless steel

Circulation Rates: SC Series 8 - 200 gph PV Series 3 - 450 gph

Electric Glycol Pump

Principal: Ther e is no gas trapped in the glycol

No risk of mixing wet glycol with dry glycol The process can be automated Less and low maintenance Electric energy cost is just a fraction of the

gas savyings. Can pump contaminated glycol with CO2,

H2S and abrasives Capable of pumping in dry with out damage Extended life There is no communication between the

process fluid and the hydraulic fluid.

Electric Level Control

ELECTRIC GEN II

Same Mechanical Linkage as Current GENII Back Mount

Two (2) NAMUR Explosion Proof Sensors

Adjustable Snap Operation Top Level Set with Spring Adjustment

Knob Snap Spread Set with Sensor

Adjustment Knob No Throttle Mode Power Specifications 10-30 VDC, <

1.5W Sensors Wired to an Intrinsically Safe

Barrier, Class I Div 2

Electro-Hydraulic Actuator

Low Current Consumption 100mA (idle); 2.5A (max.) Opening ; 1.5A (max.) Closing Class I Div. 1 Enclosure; Class I Div. 2 Barrier

Three Versions: Discrete (ON/OFF); Pressure

Transducer Feedback Analog (1-5V;4-20mA); Position

Feedback MODBUS; Position Feedback Full Open Time ~ 25 seconds Full Close Time ~ 15 seconds

Electro-Hydraulic Actuator

Actuador Electro-Hidrulico

Control Valve Positioners

Mounts any version of the Siemens PS2

Available for 2-10 KIMRAY HPMV

3 Point Bracket Mounting 2 Bonnet, 1 Yoke

Linkage Mounts to Coupling Block & PS2 Rotary Sensor

Powder Coated Finish

Protocols: HART, PROFIBUS, FIELDBUS, MODBUS

Electro-Pneumatic I/P & E/P Transducers

PNEUMATIC Inputs Switch-Selectable: 4-20mA. 0-5, 1-5, 1-9,

1-10, or 0-10VDC Outputs: 0-2, 0-5, 0-15, 3-15, 1-17, 0-30, 6-30, 3-

27, 0-60, 0-100, or 120 psig Pneumatic Supply: From 5 psi above output, up

to 140 psi maximum , 20 psi minimum Split-Ranging: Switch-Selectable, Full-Range or

Split-Range High or Split-Range Low Consumption 4 scfh maximum Direct/Reverse: Acting Switch-Selectable

Valve Sizing

Cavitation

Flashing

Vena Contracta

Valve Sizing

Step 1 Identify type of service (Gas / Liquid)

Identify the application of the valve (LCV, PCV) and flow characteristic (snap / throttle)

Step 2

Step 3 Enter the Process Data to software: Specific Gravity Temperature (F, C), Critical Flow Factor (Cf) (Asume 0.75 for first calculation), Upstream Pressure (psig), Downstream Pressure (psig), Flow: (Gas - MMSCFD, CFM, m3/d, m3/h) (Liquids BPD, GMP)

Valve Sizing

Step 4 Calculate Cvp value

Multiply the Cvp value by two and find the Cv value in the Kimray tables. Note: Choose a valve that will support the pressure and meets with the application.

Step 5

Step 6 Divide CVp/CVv and find out if the valve is with in 20% and 80% of its flowing capacity.

Step 7 Second Calculation Introduce the new value for Cf and calculate Cv again. With the Cvv calculate maximum flow when the valve is 100% open.

Valve Sizing

0.0010,000.0020,000.0030,000.0040,000.0050,000.0060,000.0070,000.0080,000.0090,000.00

100,000.00

Series1

Stem Travel

Flow (bpd)

Level Control Valve E4HPMV 4" - 600# RF / Inner Valve 3" / CV 115 / Zirconia Trim

Upstream (psi)

Downstream

(psi) (psi) S.G. T ( F ) Flow(BPD) Cv Cf Cv

Cv - 20% W.R.

Maximum Flow (BPD) W.R.

1100 400 700.00 0.900 90 40,000.00 44.2 0.75 104 83.20 53.13% 75,290.00 53.13% 1200 500 700.00 0.900 100 45,000.00 47.63 0.75 104.00 83.20 57.25% 78,597.00 57.25% 1290 600 690.00 0.900 125 50,000.00 52.66 0.75 104.00 83.20 63.29% 78,984.10 63.30% 1290 400 890.00 0.900 125 50,000.00 51.07 0.75 104.00 83.20 61.38% 81,457.65 61.38%

Veracruz Mexico

KIMRAY SOLUTIONS OPERATION SCENARIO UPSTREAM PRESSURE

DOWNSTREAM PRESSURE ACTION

1 903 psig 818 psig The valve will regulate ay 70% open

2

If Upstream Pressure > 903

psig

818 psig

The the valve opens to releif upstream pressure

3 903 psig

If downstreampre

ssure is > 880 psig

The valve tends to open and upstreampressure tends to climb up to

910 psig.

Noto: This condition occurs when the gas pipeline ovepressures and it is neccesary for the valve to remain open.

4 Upstream Pressure < 903 818 psig The valve will colse to build pressure

again up to 903 psig.

Abrasive Regulation / Veracruz, Mexico

KIMRAY SOLUTIONS

Upstream 150 pisg 1,100 psig

Downstream 110 psig

S.G. 0.97

Fluid Abrasive Condensate

Abrasive Level Control Veracruz / Reynosa Mexico

KIMRAY SOLUTIONS

Upstream 850 psig

Downstream 250 psig

S.G. 0.97

Fluid Condensate with Sand

Dehydration Project, Ecuador

KIMRAY SOLUTIONS

Velocity Reduction / Reynosa, Mexico

KIMRAY SOLUTIONS

Upstream 850 psig

Downstream Atm

S.G. 0.97

Fluid Condensate

High Capacity Control Valve Reynosa, Mexico

KIMRAY SOLUTIONS

Suction Controllers Veracruz, Mexico

KIMRAY SOLUTIONS

High capacity Abrasive Control / Venezuela

Zirconia Ring

Gap Control / Veracruz Mexico

Back Pressure Shut Down Control / Colombia

Upstream 50 psig 1440 psig

Downstream Atm

Fluid Gas / Condensate

Assembly Video

Questions on Training Contact : Sharon Harrison KIMRAY, Inc 52 Northwest 42nd Street Oklahoma City, OK 73118 Phone: +1 405 525 6601 ext.1146 Email: [email protected]

Slide Number 1Slide Number 2Slide Number 3Instrumentation for Dehy UnitsKimray Control ValvesPositioner - ActuatorControl ValvesLeakage ClassLeakage ClassANSI Leakage ClassClass IV SealCv ValuesCv Values Low Pressure Motor ValvesReduced Flow PlugsTrim CharacteristicsPressure DropSlide Number 17High Pressure Motor ValveHPMV Piston BalancedField Reversible TopworksHPMV Piston BalancedAssembly VideoStuffing Box DetailHigh TempSlide Number 25Slide Number 26Slide Number 27Slide Number 28Slide Number 29Slide Number 30Slide Number 31Slide Number 32Slide Number 33Slide Number 34Options 316 SS6METALS PROPERTIES COMPARISON CHARTCeramic TrimMaterialsZIRCONIAKimray COATINGSAPPLICATIONS & MATERIALSAPPLICATIONS & MATERIALSAPPLICATIONS & MATERIALSAbrasion Control65 TopworksManual Valve PositionerPneumatic Valve PositionerMetering ValveThree Way Valve Section E4Low Pressure Motor Valves Section E2Balanced Low Pressure Motor Valves Section E3Low Pressure ControlLow Pressure ControlHigh Pressure ControlHigh Pressure ControlRedundant RegulatorSignal PilotsPressure PilotsDisplacer Level ControlersExternal Float ChamberExternal Float ChamberPneumatic Level SwitchElectric Level SwitchFloatless Liquid Level ControllerTemperature ControlEnergy Exchange Glycol PumpElectric Glycol PumpElectric Level ControlElectro-Hydraulic ActuatorElectro-Hydraulic ActuatorActuador Electro-HidrulicoControl Valve PositionersElectro-Pneumatic I/P & E/P TransducersValve SizingValve SizingValve SizingValve SizingVeracruz MexicoAbrasive Regulation / Veracruz, MexicoAbrasive Level Control Veracruz / Reynosa MexicoDehydration Project, EcuadorVelocity Reduction / Reynosa, MexicoHigh Capacity Control Valve Reynosa, MexicoSuction Controllers Veracruz, MexicoHigh capacity Abrasive Control / VenezuelaGap Control / Veracruz MexicoBack Pressure Shut Down Control / Colombia Assembly Video

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