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Date 22-07-14
KILANG KELAPA SAWIT PT.PARIT SEMBADA
Progress Report
For the month ofJUNE 2014
KUALA LUMPUR KEPONG BERHAD
Manager
(No. Syarikat: 15043-V)KILANG KELAPA SAWIT PT.PARIT SEMBADA
.(ASHOK KUMAR BATUMALAI)
PAGE 1
HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading
PRODUCTION
RAINFALL RECORD (mm) Year 2014
Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FY 321.00 648.00 898.00 562.00 414.00 290.00 243.00 475.00 340.00 367.00 111.00 111.00This FY 172.00 459.00 737.00 407.00 4.00 142.00 288.00 324.00 439.00
OTHER HIGHLIGHTS
DESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :1. OER was slightly higher by 0.23% as compared to last month.2. KER was slightly lower by 0.39% as compared to last month.3. Total crop received for the month was 18,434.260 mt lower than estimate by 11.36%.
4.634.10
21.12
4.70
TodateThis Month
21.20
5.50
20.9420.53 20.30
PROGRESS REPORT ON
(9TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF JUNE 2014
KILANG KELAPA SAWIT PT.PARIT SEMBADA
Todate Current Financial Year
0.0%11.17%
Last Month
Shell StockShell to SWP
20.00 MT
O.E.R %
K.E.R %
ITEMTrash removed
272.950 MT
Stone removed
Same Period Last Year
1.500 MT 1518.90 MT or 8.24 %
4.49
This Month
481.260 MTFibre to SWP
89.12 MT or 0.48 %
Scout Harvesting
PAGE 2
1 PRODUCTION REPORT
1.1. FFB STATEMENT
1.1.1. FFB CONTRIBUTION
Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate
KLK Estates MT MT MT MT MT MT4,970.390 16,442.820 4,953.500 32,692.500 0.34% -49.70%3,271.270 12,588.560 4,953.500 32,692.500 -33.96% -61.49%
- -- -
- 111.790 - - - #VALUE!- 121.010 - - - #VALUE!- 180.530 - - - #VALUE!- 194.020 - - - #VALUE!- 190.430 - - - #VALUE!- 147.740 - - - #VALUE!- 203.990 - - - #VALUE!- 155.910 - - - #VALUE!
- -- -- -- -- -
Sub Total 8,241.660 30,336.800 9,907.000 65,385.000 -16.81% -53.60%
Non-KLK Estates210.670 5,359.670 8457.000 86992.000 -97.51% -93.84%534.130 4,601.090 0.000 0.000 - -
1,294.540 12,147.720 0.000 0.000 - -340.070 4,204.290 0.000 0.000 - -
1,318.900 14,352.990 1803.000 11898.000 -26.85% 20.63%61.470 634.500 157.750 1040.500 -61.03% -39.02%61.380 720.250 157.750 1040.500 -61.09% -30.78%
218.980 2,289.830 157.750 1040.500 38.81% 120.07%70.640 510.420 157.750 1040.500 -55.22% -50.94%
293.120 2,252.030 0.000 0.000 - -- -
Sub Total 4,403.900 47,072.790 10,891.000 103,052.000 -59.56% -54.32%
Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate
Outsiders MT MT MT MT MT MTAIR LIUH - 107.520 0.000 0.000 - -AIR MUNGKUI 35.400 442.060 0.000 0.000 - -AIR PELEPAK PUTIH 12.430 125.970 0.000 0.000 - -AIR REMBIKANG 104.390 2,185.010 0.000 0.000 - -BADAU (H.MAUN RATMAJI) 65.730 660.850 0.000 0.000 - -BANTAN 351.260 4,036.870 0.000 0.000 - -BANTAN KAMPIT 178.620 1,719.040 0.000 0.000 - -BULUH TUMBANG 189.600 2,397.270 0.000 0.000 - -BWANA LOKA 50.480 478.490 0.000 0.000 - -CERUCUK 105.500 1,108.150 0.000 0.000 - -CV.DUA PUTRA 117.810 1,028.920 0.000 0.000 - -CV.HENCO BELLITONE 255.960 2,061.070 0.000 0.000 - -CV.JAYA ABADI 317.940 2,406.150 0.000 0.000 - -CV.OKTAGON 1.310 47.000 0.000 0.000 - -CV.PADANG JAYA PURNAMA 199.980 2,487.890 0.000 0.000 - -CV.PUNCAK JAYA 70.070 533.200 0.000 0.000 - -CV.SRI REJEKI 227.520 2,182.530 0.000 0.000 - -CV.TIGA PUTRI MANDIRI 159.260 1,579.570 0.000 0.000 - -CV.WD JAYA 59.980 521.310 0.000 0.000 - -KAS DESA AIR KUNDOR 1.880 102.950 0.000 0.000 - -KAS DESA TANJUNG RUSA 8.500 184.780 0.000 0.000 - -KELEKAK DATUK 129.820 1,297.500 0.000 0.000 - -KT.BUMI BETONG 19.880 242.110 0.000 0.000 - -KT.GADONG MANDIRI 9.490 111.630 0.000 0.000 - -KT.GOTONG ROYONG 64.290 608.490 0.000 0.000 - -
AIR PUTIH PT.SWP
PT.AKS
MEMPAYA PT.SWP
PLASMA KACANG BUTOR
PLASMA AIR KUNDOR
PLASMA AIR SELUMAR
PLASMA NYURUKPLASMA TANJUNG RUSAPLASMA PELULUSANPT.SWP(KOP.MITRA UTAMA)
PLASMA AIR SERUK
LIMAU MANIS PT.SWPGUNUNG NAYO BARU PT.SWP
BENTAIAN PT.SWPAIR RAYA PT.SWP
CENDILBUDING
Non-KLK EstatesAIR KARANG BARU PT.SWPGUNUNG SERU PT.SWP
PT AMA
KT.GUNA LESTARI 212.760 1,635.220 0.000 0.000 - -KT.MERTA SARI 25.000 217.420 0.000 0.000 - -KT.MINDING JAYA 41.140 476.980 0.000 0.000 - -KOPERASI SUBUR MAKMUR 78.200 695.410 0.000 0.000 - -KEPAYANG 233.360 2,228.350 0.000 0.000 - -KOP. BUMI MAKMUR 128.860 1,772.420 0.000 0.000 - -KT. CAHAYA RAWANA 12.380 158.760 0.000 0.000 - -LADANG PETIKAN 39.410 460.490 0.000 0.000 - -MEMPIU 52.360 526.150 0.000 0.000 - -PELEPAK PUTIH 112.160 790.950 0.000 0.000 - -PENIRUKAN 1.960 53.710 0.000 0.000 - -PERAWAS 19.530 420.260 0.000 0.000 - -PT.SAWINDO CEMERLANG - 57.480 0.000 0.000 - -PT.SAWIT ALAM PERMAI 154.640 1,649.650 0.000 0.000 - -PT.SCHG 1,164.500 12,714.350 0.000 0.000 - -SELINGSING 186.780 2,177.190 0.000 0.000 - -TANJUNG BINGA 215.060 837.380 0.000 0.000 - -
32.390 182.140 0.000 0.000 - -154.090 726.620 0.000 0.000 - -54.570 675.820 0.000 0.000 - -54.010 360.550 0.000 0.000 - -78.440 78.440 0.000 0.000 - -
- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -
Sub Total 5,788.700 57,552.070 - - - -
Grand Total 18,434.260 134,961.660 20,798.000 168,437.000 -11.37% -19.87%
Comment :
KT.MAJU BERSAMEKT.PALM OILPT.PALMINDO BILLITON BERJAYA
CV.PUTRA MANDIRILADANG CERUCUK
PAGE 31.1.2. FFB COMPOSITION
Composition of crop from various years of planting are :-
MT % MT %1995 - - 190.43 0.14 1996 - 555.89 0.41 1997 - 559.10 0.41 1998 16.74 0.09 91.46 0.07 2000 10.96 0.06 69.81 0.05 2001 293.12 1.59 2,252.03 1.67 2002 4,970.39 26.96 16,724.67 12.39 2003 879.27 4.77 7,281.09 5.39 2004 4,059.57 22.02 20,020.53 14.83 2005 1,664.59 9.03 16,690.23 12.37 2006 3,042.78 16.51 30,025.50 22.25 2007 685.88 3.72 8,464.24 6.27 2008 431.13 2.34 4,692.04 3.48 2009 1,759.43 9.54 20,990.12 15.55 2010 620.40 3.37 6,353.04 4.71 2011 - - 1.48 0.00
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Total 18,434.26 100.00 134,961.66 100.00
Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %
Immature 1st - 3rd 0% 0%Young 4th - 9th 45% 65%Prime 10th - 18th 55% 35%Old 19th and above 0% 0%Comments :
This Month TodateYear of Planting
Remarks
1.1.3. FFB QUALITY
KLK This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month MonthCendil 49 38 9.45 8.84 0.39 0.68 2.73 3.76 4.57 5.97Buding 49 38 8.84 9.58 0.39 0.42 5.43 5.89 4.61 6.68
NON-KLK ESTATESAir karang Baru PT.SWP - - - - -Air Putih PT.SWP - - - - -Air Raya PT.SWP - - - - -Bentaian PT.SWP - - - - -Gunung Nayo Baru PT.SW - - - - -Gunung Seru PT.SWP - - - - -Limau Manis PT.SWP - - - - -Mempaya PT.SWP - - - - -
Total/Average 98 76.00 - - 9.15 9.21 - - 0.39 0.55 4.08 4.83 4.59 6.33 - -
NON-KLK This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month MonthAir Selumar 1 5 7.00 9.60 1.00 2.00 7.00 7.80 6.00 5.60Air Seruk 1 2 8.00 8.00 2.00 0.50 3.00 1.00 5.00 6.00Kacang Butor 1 2 12.00 24.00 - 1.00 2.00 4.50 10.00 11.00Alam Karya Sejahtera 27 24 19.26 23.92 0.52 0.88 4.59 5.25 5.04 4.25PT.SWP (Kop.Mitra Utam 22 21 2.73 2.00 2.73 3.14 0.27 1.14 5.45 6.24Plasma Air Selumar 25 24 4.84 3.08 2.60 3.92 5.04 5.75 4.60 4.79Plasma Air Seruk 25 23 9.88 8.96 1.68 1.00 8.20 6.35 5.04 4.96Plasma Kacang Butor 23 23 6.39 4.35 5.17 3.74 3.70 4.69 4.04 5.39Plasma AKS 20 19 14.20 18.58 0.95 1.53 5.80 5.26 3.65 3.37
Total/Average 145 143 - - 9.70 10.22 - - 2.22 2.32 4.65 4.84 4.72 4.98 - -
This Last This Last This Last This Last This Last This Last This Last This LastOUTSIDERS Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month MonthBantan 64 81 2.75 2.31 0.55 1.06 1.98 1.70 1.63 1.89Bantan Kampit 47 55 1.28 1.91 0.28 1.11 2.43 1.95 2.00 1.82Buluh Tumbang 30 38 2.97 3.24 0.17 0.18 2.30 2.42 2.07 1.95Bwana Loka 8 12 2.75 3.17 0.13 0.08 4.00 2.58 2.00 2.42Cerucuk 22 24 2.77 44.75 - - 2.50 2.17 1.55 2.00CV. Jaya Abadi 62 54 2.23 2.89 0.61 0.04 0.40 4.39 1.94 2.63CV. Padang Jaya Purnam 37 54 2.86 3.09 0.19 0.13 2.46 3.07 2.95 1.37CV. Sri Rejeki 35 45 2.63 2.73 0.40 0.36 4.11 4.47 2.20 2.58CV. Tiga Putri Mandiri 35 52 2.94 3.17 0.14 0.15 2.40 2.46 2.20 2.71CV. WD Jaya 10 14 2.40 2.57 0.10 0.14 2.80 2.43 1.80 2.21KT. Guna Lestari 42 46 2.76 3.11 0.21 0.15 2.71 2.59 2.83 3.17KT. Subur Makmur 40 54 3.50 2.59 0.08 0.15 2.28 2.02 2.43 1.69Kop. Bumi Makmur 34 42 2.65 2.86 0.06 0.19 2.50 2.19 2.03 2.10KT. Cahaya Rawana 4 4 - 0.25 - 0.25 2.00 2.25 2.75 2.25Ladang Petikan 8 13 - - - - 3.38 2.92 2.13 2.08PT. SCHG 202 212 3.75 3.59 0.33 0.71 2.16 2.22 2.21 2.31Selinsing 30 39 0.77 0.90 0.03 0.05 3.33 3.69 2.60 2.79Penirukan 4 6 - 0.17 - - 2.00 2.17 2.25 2.00Air Rembikang 20 41 4.75 2.32 - 0.78 3.00 2.85 2.60 1.71CV.Dua Putra 25 24 3.28 3.00 - 0.17 3.04 2.58 2.12 2.08H.Maun Badau 15 17 4.40 3.82 - 0.82 1.73 2.29 2.80 2.29Tanjung Binga 33 34 2.94 3.00 - 0.15 2.88 2.32 1.64 1.65Kepayang 35 48 3.03 2.71 0.11 0.21 2.09 2.65 1.71 2.15Kelekak Datuk 24 27 3.21 3.15 0.04 0.22 2.08 2.44 1.38 1.67Gadong Mandiri 2 5 1.50 3.20 1.50 - 2.00 0.80 0.50 3.40
No. of Grading % Empty Bunch
No. of Grading % Black % Underripe % Overnight % Rotten % Long Stalk % Pest Damaged % Empty Bunch
% Black % Underripe % Overnight % Rotten % Long Stalk % Pest Damaged
PAGE 4
No. of Grading % Black % Underripe % Long Stalk % Pest Damaged % Empty Bunch% Overnight % Rotten
Air Liuh - - - - - - - - - -Pelepak Putih 47 43 2.59 2.67 0.02 0.09 2.60 2.33 1.85 2.12KT. Gotong Royong 11 15 2.64 2.60 - - 3.27 2.47 2.18 2.53CV.Puncak Jaya 10 12 2.70 2.83 - - 4.20 2.33 2.20 1.75Air Mungkui 6 11 5.00 3.91 1.00 1.45 2.67 2.27 2.67 1.45Perawas 4 9 3.25 - - - 3.00 - 2.00 -KT.Merta Sari 5 6 4.00 3.17 - 0.17 3.80 4.50 0.40 1.33Mempiu 9 9 1.00 0.67 - 0.11 1.89 1.11 2.44 2.56KT.Bumi Betong 4 6 4.00 3.00 - 0.17 1.00 1.17 3.50 2.00KT.Minding Jaya 8 13 3.50 3.46 - - 4.00 2.85 3.38 2.54KD.Tanjung Rusa 2 4 10.00 18.50 - - 1.50 4.25 2.00 3.50PT.Sawit Alam Permai 30 63 1.77 4.43 0.50 0.71 3.33 2.71 3.07 2.70CV.Henco Bellitone 42 38 2.45 2.34 0.19 0.11 2.43 7.05 1.71 2.16Air Pelepak Putih 2 4 5.00 4.75 - - 4.00 6.50 0.50 2.25CV.Oktagon 1 3 2.00 2.00 - 1.00 - 1.67 4.00 1.00KT.Maju Bersame 7 7 3.43 3.14 - - 1.57 3.71 2.86 3.14KT.Palm Oil 36 29 2.67 2.90 - 0.03 2.72 2.28 2.39 2.03PT.Palmindo Billiton Be 14 25 16.20 10.92 0.27 0.32 4.80 3.04 12.80 4.80Kebun Air Cerucuk 10 14 2.70 2.64 0.30 0.14 1.50 1.43 2.10 1.36CV.Putra Mandiri 14 - 2.36 - 0.50 - 1.93 - 3.57 -
Total/Average 1130 1352 - - 3.02 3.80 - - 0.22 0.39 2.44 2.68 2.31 2.22 - -
1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
FFB INTAKE (MT) % %88.83 11.17
Comments :
18,434.260WEIGHT (MT)
LOADING RAMPWEIGHT (MT)
FFB GRADING
16,374.260
Outsider Suppliers Deduction on poor quality from outsider was 4.00 % on 113.520 mt.
16,374.260
1.1.5. LOOSE FRUIT & TRASH CONTENT
This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month
123456789
101112
Average 0 0
NO Outsider Estate123456789
10111213141516171819202122232425262728293031323334
Fruit in Load Loose Fruit (%) FFB %
PAGE 4.1
No. of Grading % Loose Trash Content in Trash Content in
35363738394041424344454647484950515253
Average 0 0
1.1.6. LOOSE FRUITS TO FFB RATIO
NO ESTATES12345678
1.1.7. STONES & TRASH IN FFB
NO ESTATES12345678
Comments :
TrashTonnage (mt) % to FFBStones (kgs) per 100 tn FFB
This Month Last MonthTotal Tonnage
This Month Last Month% to FFB
PAGE 5
1.2. PRODUCTION QUALITY
1.2.1. PRODUCTION OIL / DESPATCH OIL
X S.D. X S.D. X S.D. X S.D.
FFA %
Moisture (VM) %
Dirt %
Peroxide Value %
DOBI
ANALYSIS RESULT BY (KDC/TQCC)
TaikoSAMPLE Average StandardFFA 3.0 MaxVM 0.13 MaxDIRT 0.03 MaxPEROXIDE VALUE 0.60 MaxIODINE VALUE 50 - 54DOBI VALUE 3.0 MinCAROTENE 600 MinE233 (1% CORR.) 1.20 MaxE269 (1% CORR.) 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 20.0 MinQUALITY RATING NIL
Comments :
2.75 -2.84 0.100
1.CPO quality were within in market spesification.
4.73 0.111
-
0.023
-
0.022
0.006
0.001
-
0.12
0.001
-
0.12
3rd Week 4th Week
--
0.022
1st Week 2nd Week
Marketing
< 5.0
Specification
< 0.25
> 2.31
DESPATCH PRODUCTIONThis Month Last Month This Month Last Month
2.74
0.00
0.001
0.001
-
-
3.74
0.12
0.022
-
2.68 0.112
0.12
4.02 0.00
0.010
4.61 0.186
0.005
0.001
PAGE 61.2.2. PRODUCTION / DESPATCH KERNEL
MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION
5.18 0.087 5.11 0.095 5.96 0.00 6.30 0.00 6%6.73 0.420 6.91 0.962 6.15 0.00 6.10 0.00 7%0.87 0.215 0.98 0.114 1.22 0.00 1.60 0.00
27.40 1.40 24.34 3.26 25.60 0.00 24.54 0.001.19 0.11 1.22 0.18 1.20 0.00 1.30 0.00
1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -
NET NET ON MILLWEIGHT WEIGHT NET WEIGHT
tn tn tn1- 3888.050 3886.140 -1.9102- 0.0003- 0.0004- 0.0005- 0.0006- 0.0007- 0.0008- 0.0009- 0.000
10- 0.000 3888.050 3886.140 -1.910
1.2.4. PK DESPATCHBUYER MILL
NETWEIGHT
tn1- 948.8302- 3- 4-5-6-7-
Total : 948.830
1.2.5. CXC REPORT
Comments :1. Kernel quality were within in house target.
Total CPO tankers dispatched with non-active GPS (B)
PRODUCTIONLAST MONTH
DESPATCHTHIS MONTH LAST MONTH
MOISTURE %
THIS MONTH
SWP REFINERY
DIRT %FFA %TOTAL BROKEN KERNEL %STONE CONTENT %
No. of loads with the weight shortage of 80kg and above230 260
KCP SWP
THIS MONTH LAST MONTHTotal CPO tankers dispatched with active GPS (A)
Total CPO tankers dispatched with no GPS installed (C) 230 260Total number of CPO tankers dispatched (A+B+C)
PAGE 6.1
LOADS FROM MONTH: June 2014
Ticket No Driver Vehicle Date Mill Buyer Loss (A) Buyer
Total 0.000 0.000 0.000* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
EXTRACTED FROM CXC REPORTCPO Despatch Loads With Weight Shortage of 80kg and Above
Actual oil recovered (MT) at Mill
(B)
Weight Details (MT) Tanker with GPS
Charges to the
transporters (MT) *
PAGE 6.2
No. Tanker number Date Time Action Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
Total 0.000
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT PT.PARIT SEMBADA ON June 2014On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
PAGE 71.3. COST OF PRODUCTION
(Basis : Cost per tonne CPO)
ThisMonth Todate Year ' s
June 2014 9 mths EstimateRM / tn RM / tn RM / tn
Indirect Cost 26.66 42.58 27.96
Depreciation 75.46 92.52 66.36
Manufacturing Cost 72.57 79.21 77.64
Ex-Mill Cost 174.70 214.31 171.96
Cooking Oil Cess
Palm Oil Stabilisation Cess
CPO (Sabah) Sales Tax 1.26
Despatch & Selling 5.02 9.99 26.93
TOTAL EXPENDITURE 179.72 224.30 200.15
A/c This Month Estimate
Code RM/ton CPO RM/ton CPO Diff. (%)IC 11 2.39 0.40 83.3%PK 47 12.69 4.48 64.7%
PK 51 2.54 1.49 41.5%PK 55 7.27 5.62 22.7%
PK 64 3.86 1.80 53.5%
Comments :
Comments
Over expenditure due to Replacement of Safety Equipment.
Over expenditure due to Medicine for Workers.Over expenditure due to Maintenance of Land Application.
Over expenditure due to Maintenance of Sterilization.Over expenditure due to Maintenance of Digesters/pressing.
1. High cost due to low crop processed.
PAGE 82 PROCESS PERFORMANCE
2.1. STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-Function X (min) S.D.Deaeration 2.00 0.001st. Peak (1.41 Bar / 21.34 psi) 8.00 0.001st. Peak exhaust 5.00 0.002nd. Peak (1.7 Bar / 28.45 psi) 5.50 0.002nd. Peak exhaust 2.50 0.003rd. Peak (1.7 Bar / 35.56 psi) 8.00 0.003rd. Peak exhaust - -4th. Peak (0 Bar / 0 psi) - -Holding Time 25.00 0.00Final exhaust 9.00 0.00Steaming cycle 65.00 0.00Door Open to Door Shut Time
X S.D. X S.D.USB after 1st Threshing (%) 1.51 0.103 1.52 0.067USB after 2nd Threshing (%) 0.57 0.130 0.59 0.163Threshing Efficiency (%) 62.25 0.00 61.18 0.00
STERILIZER CONDENSATE
This Month Last MonthX S.D. X S.D.
7.29 - 8.75 -
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
Last MonthThis Month
Steriliser condensate (Oil Content in Wet Basis)
2. Sterilizer condensate is being recycled to the sludge separator.1. USB was below than in house target of 1%.
PAGE 9.02.2. DIGESTING & PRESSING STATION
2.2.1. DIGESTER TEMPERATURE OC
This Month Last Month DIGESTER X S.D. X S.D. Digester No. 1 95 0 94.00 0.00 Digester No. 2 95 0 95.00 0.00 Digester No. 3 95 0 95.00 0.00 Digester No. 4 95 0 95.00 0.00 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9 Digester No. 10 Digester No. 11
2.2.2. PRESSING
Press Press Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11
X 4.74 4.69 4.72 4.66 4.70S.D. - - - -
X 4.90 4.72 4.78 4.56 4.74S.D. - - - -
X 7.72 7.64 7.65 7.64 7.66S.D. 0.074 0.092 0.067 0.081 0.08
X 7.63 7.64 7.61 7.52 7.60S.D. 0.062 0.215 0.130 0.118 0.13
X 15.47 16.51 16.45 16.50 16.23S.D. 1.790 1.457 1.734 0.947 1.48
X 17.99 18.58 18.29 18.80 18.42S.D. 1.015 0.969 0.958 0.612 0.89
X 251.86 279.77 243.92 227.38 250.73S.D. - - - -
X 298.69 284.59 314.48 271.73 292.37S.D.
Comments :1. All digesters temperature were satisfactory.
This Month
Last Month
This Month
Last Month
OIL LOSS ON DRY BASIS (OLDB)
NUT BREAKAGE (%)
PRESS RUNNING HOURS
This Month
Last Month
This Month
Last Month
OIL LOSS ON WET BASIS (OLWB)
2. The oil losses ex-presses were maintained satisfactory.
PAGE 9.12.2.3.
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
X 61.78 61.81 11.27 11.51 49.35 49.26S.D.N
True Nut TrashTrue Mesocarp (ripe) True Mesocarp (unripe)
Oil in Mesocarp OLWB Normal Parthenocarp
Abnormal Partnenocarp
2.2.4. EFB PRESSING
Press Press Press Press SuperNo. 1 No. 2 No. 3 No. 4 Press 1
PRESS RUNNING This Month 326.68 139.05 276.47 HOURS Last Month 242.50 265.35 282.27 DOWN TIME This Month
Last Month
2.2.5. OIL RECOVERED
This Month F F A (%) DOBI
VM (%)OLWB (%)
Press Fibre (OLDB) Ratio EFB Liquor to FFB (%)
2.2.6. SPLITTER
RUNNING HOURSThis Month Last Month
No. 1 No. 2
Comments :
Last Month
PAGE 10
2.3. CLARIFICATION STATION
2.3.1. CLARIFICATION TANK
This Month Last MonthTank 1 Tank 2 Tank 3 Tank 1 Tank 2 Tank 3
X 94 90 94 90S.D 0.00 0.00 0.00 0.00
% Oil in underflow X 6.67 2.19 7.04 2.57 (% OLWB) S.D 0.419 0.415 0.550 0.636
2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
S1 S2 S3 C1 C2 C3 C4 C5 C6 C7 C8 C9X 0.45 - 0.85 0.86 0.90 0.91 - 0.85 0.90 0.92
S.D 0.047 - 0.054 0.037 0.063 0.035 - 0.061 0.036 0.092X 0.44 - 0.98 0.99 0.96 0.99 0.98 0.98 0.97 0.97
S.D. 0.125 - 0.034 0.027 0.067 0.021 0.033 0.023 0.032 0.032T Mth X 310.42 - 292.09 215.05 277.48 202.57 - 322.58 316.84 128.39L Mth X 363.80 - 363.49 285.63 62.63 200.76 - 169.28 380.63 68.59T Mth X 1.70 - 1.70 1.70 1.70 1.70 - 1.70 1.70 1.70L Mth X 1.70 - 1.70 1.70 1.70 1.70 - 1.70 1.70 1.70T Mth XL Mth XT Mth XL Mth X
Comments :
Separate Waste Basculator (mt)
Oil losses on Absolute Terms (Kg/tn FFB)
1. The oil content in underflow for both CST were acceptable.2. Oil losses centrifuge and separator were well maintained.
Nozzle size (mm)
Temperature OC
This MonthLast
Month
% Oil loss on wet basis (x)
Operating Hours (hrs)
PAGE 11
2.3.2. DECANTER (D)
Inlet
D1 D2 D1 D2 D1 D2X
S.DX
S.D.X
S.DX
S.D.X
S.DX
S.D.T Mth XL Mth X
Comments :
Last MonthTemperature (oC)
Operating Hours
NOS % (x)
Last Month
Heavy Phase
This MonthLast
Month
This Month
Oil % (x)
Solid Phase
VM % (x)
This MonthLast
Month
Light Phase
This Month
PAGE 12
2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS
X S.D. X S.DDILUTION RATE % 26.20 26,13Separator Waste to FFB ratio 0.33 33.00Decanter cake to FFB ratioAbsolute Oil loss in Separator/Centrifuge kg/mt FFB 2.31 2.34Absolute Oil loss in Decanter Cake kg/mt FFBTotal Oil loss kg/MT FFB 2.31 0.00 2.34 0.00
2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionAfter Deoiling tank (OLWB)After Cooling pond
Comments :
0.98 0.99
This Month Last Month
This Month Last Month
1. Total absolute oil loss was below than in house target 4.0 kg/mt FFB.
PAGE 13
2.3.5. PURIFIER & VACUUM DRYER
No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X 0.48 - 0.48 -
S.D 0.005 - 0.005 -X 0.47 - 0.47 -
S.D. 0.005 - 0.005 -X 0.044 - 0.024 -
S.D 0.001 - 0.005 -X 0.044 - 0.024 -
S.D. 0.006 - 0.006 -X - - - -
S.D - - - -X - - - -
S.D. - - - -X - - 45.45 -
S.D - - - -X - - 45.45 -
S.D. - - - -
2.3.6. VACUUM DRYER
X S.D X S.D X S.DThis Month 69 0.00 0.48 0.004 0.12 0.024 75.00Last Month 69 0.00 0.47 0.005 0.12 0.022 74.47This MonthLast MonthThis MonthLast Month
Comments :1. Satisfactory performance.
VM. Removal
Eff.
Dirt Rem. Eff
PURIFIER After PurifierBefore Purifier
VM Rem. Eff
This MonthLast
Month
Last Month
% Dirt
This MonthLast
Month
% VM
This Month
VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM % Before Dryer
This MonthLast
Month
No: 1
No: 2
No: 3
2.4. NUT & KERNEL STATION PAGE 13.1
2.4.1. NUT SILO & KERNEL SILOS
DESCRIPTION No: 1 No: 2 No: 3 No: 4X 21.78
S.D 0.041X 21.73
S.D. 0.024X 19.50
S.D 0.036X 19.53
S.D. 0.045X 10.47
S.D 0.124X 10.12
S.D. 0.253
2.4.2. KERNEL SILO
1 2 3 4 5 1 2 3 4 5Top
MiddleBottom 54 56 55 56 55 54
% VM Fresh Kernel X 22.78 22.74 22.73 22.69 22.70 22.70S.D 0.038 0.031 0.023 0.158 0.122 0.122X 5.20 5.22 5.13 5.12 5.21 5.09
S.D 0.134 0.221 0.087 0.066 0.086 0.062% Drying Efficiency 77.17 77.04 77.43 77.43 77.05 77.58
Comments :
This MonthLast
Month
1. Satisfactory performance.
This Month Last Month
% Drying Efficiency
% Dried Kernel
Temperature oC
% VM Fresh Nut
This MonthLast
Month
% Dried Nut
This MonthLast
Month
2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2
X SD X SD X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%) 83.23 1.228Broken Nut (%) 10.98 1.111Whole Kernel (%) 4.00 0.451Brokern Kernel (%) 1.79 0.256
X SD X SD X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 23.68 1.342 22.40 1.045 23.33 0.661 23.70 1.532Broken Kernel (%) 22.61 1.413 24.34 0.966 23.41 0.779 22.71 1.529Uncracked Nut (%) 0.38 0.314 0.20 0.067 0.32 0.098 0.68 0.506Half cracked Nut (%) 1.93 0.355 1.71 0.187 1.86 0.174 2.04 0.256
X SD X SDRipple Mill No: 1 96.89 0.623 99.42 0.163Ripple Mill No: 2 98.01 0.186 99.40 0.176Ripple Mill No: 3 97.81 0.239 99.41 0.167Ripple Mill No: 4 97.18 0.574 99.49 0.225Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9Ripple Mill No: 10Ripple Mill No: 11
Comments :
No: 8 No: 9
1. Nut cracking efficiency of the ripple mills were satisfactory.
No: 2 No: 3 No: 4 No: 5
Nut Cracking Eff.
Kernel Recovery Eff.
No: 6 No: 7 No: 10 No: 11Mixture Composition after Cracker
No: 1R I P P L E M I L L
No: 1 No: 2 No: 3 No: 8 No: 9 No: 11No: 10Nut Composition before Cracker (INPUT)
No: 4 No: 5 No: 6 No: 7R I P P L E M I L L
PAGE 142.4.4. KERNEL LOSSES / COST
X SD X SD X SD X SD X SD X SD
0.98 0.044 0.99 0.038 0.97 0.152 0.98 0.126
1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage
0.99 0.045 0.970 0.062 0.97 0.072 0.99 0.086
4.90 0.564 4.78 0.622
Claybath 0.88 0.068 0.89 0.072
2.4.5. RUNNING COST
Comments :
Line 3Line 1 Line 2 Line 3 Line 1 Line 2
Kernel Produced (mt)Total Kaolin or Calcium Carbonate Cost (RM)Other Cost e.g Sodium Silicate (RM)
755.583 967.889
Rp9,616,442.16 Rp2,772,029.70
Last MonthThis Month
Todate
Cyclone Fibre
LTDS
Hydrocyclone (PK in wet shell)
This Month Last Month
Rp12,727.18 Rp.2864.00
2. Cost of CaCO3 was higher than last month by Rp 393/MT FFB,due to adjustment of wrong issued in April and May'14. We have adjusted
Cost / MT of PK (RM)
Cost / MT of FFB (RM)
the CaCO3 cost in stock AC June and Strictly informed the store clerk daily usage of CaCO3.
Rp.521.66 Rp.128.48
1. Hydrocyclone crack mixture recycled to the claybath.
PAGE 152.5. BOILER / POWER HOUSE
2.5.1. BOILER HOUSE
Description This Month Last Month TodateBoiler Chemical Cost (Rupiah) Rp4,169,778.55 Rp5,932,920.00 Rp35,017,207.75 Cost / MT FFB (Rupiah) 226.2Rp 275.0Rp 259.5Rp
2.5.2. POWER HOUSE
DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month
Turbines > ShinkoNo. 1 (2000 KW) 358.400 413.9 353.640 401.460No. 2 (2000 KW)No. 3 (0 KW)No. 4 (0 KW)Diesel Gen Set > CaterpillarNo. 1 (250 KW) 232.0 216.9 10.6 10.1 3967.0 3744.0 2.68 2.69No. 2 (640 KW) 152.0 139.3 20.1 19.1 5836.0 5540.0 3.44 3.45No. 3 (640 KW)KwHr / mt FFB (Turbine + Genset)
2.5.3. TNB POWER SUPPLY
KwHr Rp KwHr Rp KwHr RpPalm Oil MillRubber FactoryEcomat PlantTotal 0.00 0.00 0.00 0.00 0.00 0.00
Comments :1.Cost of boiler chemical was lower than last month by Rp 49/MT FFB.
This Month
Steam Consumption per KwHr (Turbine)
2. Satisfactory.
Last Month Todate
Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption (Litres)
PAGE 16
2.6. WATER TREATMENT PLANT
2.6.1. WATER CONSUMPTION
Description This Month Last Month This Month Last Month m3/mt FFBOwn 1539.10 1989.60 6.16 7.28 0.08Estate 298.00 268.00 1.19 0.98 0.016
Mill 23135.70 25070.20 92.65 91.74 1.26 FCTOTAL 24972.80 27327.80 100.00 100.00 1.36
2.6.2. WATER TREATMENT COST
This Month Last Month TodateChemical Cost (RM) 14422224.04 13779616.07Cost /m3 water (cts / m3) 577.52 504.23Cost /mt FFB (cts / mt FFB) 782.36 638.66Water Consumption (m3 / mt FFB) 1.26 1.16
2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER
This Month Last Month TodateTotal Volume of water (m3) consumedTotal Cost (RM)
Comments :
Domestic
Water consumed%
1. The cost was higher than last month by Rp 106/MT FFB.
PAGE 17
2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1. Visitation
Date
2.7.2. Training
Date
2.7.3. Security
Date
2.7.4. OSH Matter
Date
2.7.5. RSPO Matter
Date
2.7.6. Amenities
Date
2.7.7. Water Supply
Date
2.7.8. EFB DISPOSAL
2.7.9. DECANTER CAKE DISPOSAL
Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
Remarks
Remarks
Remarks
Remarks
Remarks
Remarks
RemarksPerson
PAGE 17.1
2.8.0. Effluent Treatment
Date
2.8.1 Mill Downtime
Date Hours Date Hours
Total 0 0
2.8.2 Housekeeping / Beautification / Linesite / Compound
Date
2.8.3. Others
Date
Comments
Remarks
Details DetailsLine 1 Line 2
Remarks
Remarks
PAGE 17.2
2.8.4. Effluent Result For June 2014
abcdefgh
2.8.5 Trailing Report
DOE LimitpHBOD (mg / l)
Total Solids (mg / l)
COD (mg / l)Total Nitrogen (mg / l)
Oil & Grease (mg / l)
TQCC Result
Suspended Solids (mg / l)
Ammonical Nitrogen (mg / l)
PAGE 183.0 MANPOWER
3.1. EMPLOYEES
INDO CHINESE INDIANS OTHERS TOTAL Executives 1 2 3 Subordinate Staff 11 11 PBT 0 KHT 92 92 KHL 1 1 TOTAL 105 0 2 0 107
3.2. SUBORDINATE STAFF LEAVE STATUS
Leave Leave Leave B/F from Earned Todate TakenYear '13 for Year '14 (A+B) This Bal
No. Position (Days)-A (Days)-B Total Month (A+B-C)1 Prod.Supervisor 0 12 12 6 14 -22 Chief Clerk 0 12 12 4 15 -33 Lab.Assistant 2 12 14 3 12 24 Chargeman 8 12 20 1 6 145 Store Clerk 0 12 12 7 25 -136 Supervisor B 0 12 12 2 24 -127 Staff Office 0 12 12 4 11 18 Staff Umum 0 12 12 2 11 19 Staff Office 0 12 12 2 11 110 Foreman 13 12 25 0 17 811 Supervisor A 0 12 12 2 9 31213141516171819202122232425262728
Comments :
Leave Taken Todate
(C)
HaryadiApriandyIwan Setiawan
DedyYeniati Laia
Asnawi Aziza
RobaniHerriy GustantoRegison SurosoZuli Effendi
Joni Suhendar
NAME
PAGE 18.13.3 EMPLOYEE (MILL WORKERS)
(A) CHECKROLL
(1) INDONESIAN Male Female Sub Total Male Female Sub Total Chinese - - - Indian - - - Others 91 2 93 - 93 Grand Total 91 2 93 - - - 93
(2) NON-INDONESIAN Sri Lanka - - - India - - - Indonesia - - - Bangladeshi - - - Thai - - - Filipino - - - Grand Total - - - - - - - Total Checkroll 91 2 93 - - - 93
(B) CONTRACT / TEMPORARY
(1) INDONESIAN Male Female Sub Total Male Female Sub Total Chinese - - - Indian - - - Others - - - Grand Total - - - - - - -
Employees Dependants (Resident)Total
Employees Dependants (Resident)Total
PAGE 19Appendix 1
Unit This Month Last Month Todate1.0 FFB
1.1.1 Weight of FFB processed MT 18,434.260 21,575.750 134,961.660 1.1.2 Estimate MT 20,798.000 22,007.000 189,288.000 1.1.3 Shift Hours Hrs 436.50 464.50 3,594.00
2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 3,783.848 4,380.100 28,509.763 2.1.2 Estimate MT 4,472.000 4,732.000 40,700.000 2.1.3 Oil Extraction Rate % 20.53 20.30 21.12 2.1.4 Estimate % 21.50 21.50 21.50 2.1.5 Press Running Hours Hrs. 1,002.93 1,169.49 7,128.45 2.1.6 Production Hours Hrs. 312.00 367.00 2,299.50 2.1.7 Downtime (Line 1) Hrs. 30.00 2.1.8 Downtime (Line 2) Hrs. - 2.1.9 Press Capacity per unit MT / hr 18.38 18.45 18.93 2.2.0 F.F.B. Manufactured / Hours MT / hr 59.08 58.79 58.69 2.2.1 Oil Recovered / Hours MT / hr -
3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 755.584 967.889 6,350.945 3.1.2 Estimate MT 1,040.000 1,100.000 9,463.000 3.1.3 Kernel Extraction Rate % 4.10 4.49 4.71
;3.1.4 Estimate % 5.00 5.00 5.00 3.1.5 Production Hours Hrs. 320.00 362.50 2,650.00 3.1.6 Kernel Recovered / Hr MT / hr 2.36 2.67 2.40
4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 3,886.140 4,373.470 26,478.570 4.1.2 Oil in Stock MT 2,522.513 2,624.805 - 4.1.3 Kernels Despatched MT 948.830 1,382.700 6,029.663 4.1.4 Kernels in stock MT 461.439 654.685 -
- Packed / Bulk Silo MT 133.136 196.384 - - Kernel in Bag MT 328.30 458.30 0.00
Remarks :
PROGRESS REPORT FOR THE MONTHOF JUNE 2014
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JUNE 2014
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JUNE 2014
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JUNE 2014
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JUNE 2014
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4
Main
KKS Progress Report version 1.52 for June 2014
Please select your desire section by a mouse click
Section ASection B
3
Save
Information for the Progress Report
Co NameKUALA LUMPUR KEPONG BERHAD
Co Reg No.15043-VSetup
OC Code511
OC NameKILANG KELAPA SAWIT PT.PARIT SEMBADA
Co Start of Fin Mth10
Current Year2014Reset
Current Month6June
Current Month, YrJune 2014
Current Fin Mth #9th
Current Fin Mth9th
Current Fin Yr2014
Current Period2013/14
Asst/Manager NameASHOK KUMAR BATUMALAITitleManager
Wt Shortage Limit80Kg
Exchange (RM1)3691Rp
By: Chan Kok LeongInstalled to:C:\eProgressRep\version 1.52
Sys last updated:10-Oct-2013Set:18-Jul-2014
Title ListYearMonthYesNo
Assistant20111No
Senior Assistant20122Yes
Acting Manager20133
Manager20144
Senior Manager20155
20166
20177
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Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out
Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size
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11. Process Performance
1. Highlights
2. Production Report
4. FFB Quality
5. LF and Trash Content
6. Production Quality
7. Production and Despatch Kernel
8. CPO Despatch Loads with wt shortage
9. GPS Violation Report
10. Cost of Production
12. Digesting & Pressing Station ++
13. EFB Pressing
1. Clarification Station
2. Decanter
3. Dilution Rate & Absolute Oil Loss
4. Purifier & Vacuum Dryer
5. Nut & Kernel Station
6. Nut Cracking Efficiency
7. Kernel Losses / Cost
8. Boiler / Power House
9. Water Treatment Plant
10. General (Visitors/Security/Breakdown, etc.) ++
11. Man Power
12. Appendix 1
3. FFB Composition
13. Major Maintenance Report ++
CoverPage
KILANG KELAPA SAWIT PT.PARIT SEMBADA
Progress Report
For the month of
JUNE 2014
Date7/21/14KUALA LUMPUR KEPONG BERHAD
(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT PT.PARIT SEMBADA
.
(ASHOK KUMAR BATUMALAI)
Manager
Highlights
PROGRESS REPORT ONPAGE 1
KILANG KELAPA SAWIT PT.PARIT SEMBADA
FOR THE MONTH OF JUNE 2014
(9TH MONTH OF FINANCIAL YEAR)
HIGHLIGHTS
Estimated percentage of FFB pushed by shovel0.0%
Percentage FFB pushed due to grading11.17%
PRODUCTION
Current Financial YearSame Period Last Year
This MonthLast MonthTodateThis MonthTodate
O.E.R %20.5320.3021.1221.2020.94
K.E.R %4.104.494.705.504.63
RAINFALL RECORD (mm)Year2014
Fin YearOctNovDecJanFebMarAprMayJunJulAugSep
Last FY321.00648.00898.00562.00414.00290.00243.00475.00340.00367.00111.00111.00
This FY172.00459.00737.00407.004.00142.00288.00324.00439.00
OTHER HIGHLIGHTS
ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Trash removed89.12 MT or 0.48 %
Stone removed1.500 MT
Scout Harvesting1518.90 MT or 8.24 %
Shell Stock20.00 MT
Shell to SWP272.950 MT
Fibre to SWP481.260 MT
Comments :
1. OER was slightly higher by 0.23% as compared to last month.
2. KER was slightly lower by 0.39% as compared to last month.
3. Total crop received for the month was 18,434.260 mt lower than estimate by 11.36%.
Main Menu
ProductionReport
PAGE 2
1PRODUCTION REPORT
1.1.FFB STATEMENT
1.1.1.FFB CONTRIBUTION
Estimate forEstimate+/- Estimate+/- Estimate
This MonthTodateThis MonthTodateThis MonthTodate
KLK EstatesMTMTMTMTMTMT
CENDIL4,970.39016,442.8204,953.50032,692.5000.34%-49.70%
BUDING3,271.27012,588.5604,953.50032,692.500-33.96%-61.49%
--
Non-KLK Estates--
AIR KARANG BARU PT.SWP-111.790- 0--0.00%
GUNUNG SERU PT.SWP-121.010- 0--0.00%
AIR PUTIH PT.SWP-180.530- 0--0.00%
LIMAU MANIS PT.SWP-194.020- 0--0.00%
GUNUNG NAYO BARU PT.SWP-190.430- 0--0.00%
MEMPAYA PT.SWP-147.740- 0--0.00%
BENTAIAN PT.SWP-203.990- 0--0.00%
AIR RAYA PT.SWP-155.910- 0--0.00%
--
--
--
--
--
Sub Total8,241.66030,336.8009,907.00065,385.000-16.81%-53.60%
Non-KLK Estates
PT AMA210.6705,359.6708457.00086992.000-97.51%-93.84%
PLASMA AIR SERUK534.1304,601.0900.0000.000--
PLASMA AIR SELUMAR1,294.54012,147.7200.0000.000--
PLASMA KACANG BUTOR340.0704,204.2900.0000.000--
PT.AKS1,318.90014,352.9901803.00011898.000-26.85%20.63%
PLASMA AIR KUNDOR61.470634.500157.7501040.500-61.03%-39.02%
PLASMA NYURUK61.380720.250157.7501040.500-61.09%-30.78%
PLASMA TANJUNG RUSA218.9802,289.830157.7501040.50038.81%120.07%
PLASMA PELULUSAN70.640510.420157.7501040.500-55.22%-50.94%
PT.SWP(KOP.MITRA UTAMA)293.1202,252.0300.0000.000--
--
Sub Total4,403.90047,072.79010,891.000103,052.000-59.56%-54.32%
Estimate forEstimate+/- Estimate+/- Estimate
This MonthTodateThis MonthTodateThis MonthTodate
OutsidersMTMTMTMTMTMT
AIR LIUH- 0107.5200.0000.000--
AIR MUNGKUI35.400442.0600.0000.000--
AIR PELEPAK PUTIH12.430125.9700.0000.000--
AIR REMBIKANG104.3902,185.0100.0000.000--
BADAU (H.MAUN RATMAJI)65.730660.8500.0000.000--
BANTAN351.2604,036.8700.0000.000--
BANTAN KAMPIT178.6201,719.0400.0000.000--
BULUH TUMBANG189.6002,397.2700.0000.000--
BWANA LOKA50.480478.4900.0000.000--
CERUCUK105.5001,108.1500.0000.000--
CV.DUA PUTRA117.8101,028.9200.0000.000--
CV.HENCO BELLITONE255.9602,061.0700.0000.000--
CV.JAYA ABADI317.9402,406.1500.0000.000--
CV.OKTAGON1.31047.0000.0000.000--
CV.PADANG JAYA PURNAMA199.9802,487.8900.0000.000--
CV.PUNCAK JAYA70.070533.2000.0000.000--
CV.SRI REJEKI227.5202,182.5300.0000.000--
CV.TIGA PUTRI MANDIRI159.2601,579.5700.0000.000--
CV.WD JAYA59.980521.3100.0000.000--
KAS DESA AIR KUNDOR1.880102.9500.0000.000--
KAS DESA TANJUNG RUSA8.500184.7800.0000.000--
KELEKAK DATUK129.8201,297.5000.0000.000--
KT.BUMI BETONG19.880242.1100.0000.000--
KT.GADONG MANDIRI9.490111.6300.0000.000--
KT.GOTONG ROYONG64.290608.4900.0000.000--
KT.GUNA LESTARI212.7601,635.2200.0000.000--
KT.MERTA SARI25.000217.4200.0000.000--
KT.MINDING JAYA41.140476.9800.0000.000--
KOPERASI SUBUR MAKMUR78.200695.4100.0000.000--
KEPAYANG233.3602,228.3500.0000.000--
KOP. BUMI MAKMUR128.8601,772.4200.0000.000--
KT. CAHAYA RAWANA12.380158.7600.0000.000--
LADANG PETIKAN39.410460.4900.0000.000--
MEMPIU52.360526.1500.0000.000--
PELEPAK PUTIH112.160790.9500.0000.000--
PENIRUKAN1.96053.7100.0000.000--
PERAWAS19.530420.2600.0000.000--
PT.SAWINDO CEMERLANG- 057.4800.0000.000--
PT.SAWIT ALAM PERMAI154.6401,649.6500.0000.000--
PT.SCHG1,164.50012,714.3500.0000.000--
SELINGSING186.7802,177.1900.0000.000--
TANJUNG BINGA215.060837.3800.0000.000--
KT.MAJU BERSAME32.390182.1400.0000.000--
KT.PALM OIL154.090726.6200.0000.000--
PT.PALMINDO BILLITON BERJAYA54.570675.8200.0000.000--
LADANG CERUCUK54.010360.5500.0000.000--
CV.PUTRA MANDIRI78.44078.4400.0000.000--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Sub Total5,788.70057,552.070- 0- 0--
Grand Total18,434.260134,961.66020,798.000168,437.000-11.37%-19.87%
Comment :
Main Menu
FFBComposition
PAGE 3
1.1.2.FFB COMPOSITION
Composition of crop from various years of planting are :-
Year of PlantingThis MonthTodate
MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above
1995- 0- 0190.430.141908204.2110230.050
1996- 0555.890.41181.4887215.1747554.58190.43
1997- 0559.100.4117
199816.740.0991.460.0716
200010.960.0669.810.0514
2001293.121.592,252.031.6713
20024,970.3926.9616,724.6712.3912
2003879.274.777,281.095.3911
20044,059.5722.0220,020.5314.8310
20051,664.599.0316,690.2312.379
20063,042.7816.5130,025.5022.258
2007685.883.728,464.246.277
2008431.132.344,692.043.486
20091,759.439.5420,990.1215.555
2010620.403.376,353.044.714
2011- 0- 01.480.003
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
Total18,434.26100.00134,961.66100.00
Append below the classification of Palms According to Age :-
CategoryPalm Age (years)TM %RemarksTD %
Immature1st - 3rd0%0%
Young4th - 9th45%65%
Prime10th - 18th55%35%
Old19th and above0%0%
Comments :
Main Menu
FFBQuality
PAGE 4
1.1.3.FFB QUALITY
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
KLKThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
Cendil49389.458.840.390.682.733.764.575.97
Buding49388.849.580.390.425.435.894.616.68
NON-KLK
ESTATES
Air karang Baru PT.SWP-----
Air Putih PT.SWP-----
Air Raya PT.SWP-----
Bentaian PT.SWP-----
Gunung Nayo Baru PT.SWP-----
Gunung Seru PT.SWP-----
Limau Manis PT.SWP-----
Mempaya PT.SWP-----
Total/Average9876.00- 0- 09.159.21- 0- 00.390.554.084.834.596.32- 0- 0
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
NON-KLKThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
Air Selumar157.009.601.002.007.007.806.005.60
Air Seruk128.008.002.000.503.001.005.006.00
Kacang Butor1212.0024.00-1.002.004.5010.0011.00
Alam Karya Sejahtera272419.2623.920.520.884.595.255.044.25
PT.SWP (Kop.Mitra Utama)22212.732.002.733.140.271.145.456.24
Plasma Air Selumar25244.843.082.603.925.045.754.604.79
Plasma Air Seruk25239.888.961.681.008.206.355.044.96
Plasma Kacang Butor23236.394.355.173.743.704.694.045.39
Plasma AKS201914.2018.580.951.535.805.263.653.37
Total/Average145143- 0- 09.7010.22- 0- 02.222.324.654.844.724.98- 0- 0
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
ThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
OUTSIDERSMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
Bantan64812.752.310.551.061.981.701.631.89
Bantan Kampit47551.281.910.281.112.431.952.001.82
Buluh Tumbang30382.973.240.170.182.302.422.071.95
Bwana Loka8122.753.170.130.084.002.582.002.42
Cerucuk22242.7744.75--2.502.171.552.00
CV. Jaya Abadi62542.232.890.610.040.404.391.942.63
CV. Padang Jaya Purnama37542.863.090.190.132.463.072.951.37
CV. Sri Rejeki35452.632.730.400.364.114.472.202.58
CV. Tiga Putri Mandiri35522.943.170.140.152.402.462.202.71
CV. WD Jaya10142.402.570.100.142.802.431.802.21
KT. Guna Lestari42462.763.110.210.152.712.592.833.17
KT. Subur Makmur40543.502.590.080.152.282.022.431.69
Kop. Bumi Makmur34422.652.860.060.192.502.192.032.10
KT. Cahaya Rawana44-0.25-0.252.002.252.752.25
Ladang Petikan813----3.382.922.132.08
PT. SCHG2022123.753.590.330.712.162.222.212.31
Selinsing30390.770.900.030.053.333.692.602.79
Penirukan46-0.17--2.002.172.252.00
Air Rembikang20414.752.32-0.783.002.852.601.71
CV.Dua Putra25243.283.00-0.173.042.582.122.08
H.Maun Badau15174.403.82-0.821.732.292.802.29
Tanjung Binga33342.943.00-0.152.882.321.641.65
Kepayang35483.032.710.110.212.092.651.712.15
Kelekak Datuk24273.213.150.040.222.082.441.381.67
Gadong Mandiri251.503.201.50-2.000.800.503.40
Air Liuh----------
Pelepak Putih47432.592.670.020.092.602.331.852.12
KT. Gotong Royong11152.642.60--3.272.472.182.53
CV.Puncak Jaya10122.702.83--4.202.332.201.75
Air Mungkui6115.003.911.001.452.672.272.671.45
Perawas493.25---3.00-2.00-
KT.Merta Sari564.003.17-0.173.804.500.401.33
Mempiu991.000.67-0.111.891.112.442.56
KT.Bumi Betong464.003.00-0.171.001.173.502.00
KT.Minding Jaya8133.503.46--4.002.853.382.54
KD.Tanjung Rusa2410.0018.50--1.504.252.003.50
PT.Sawit Alam Permai30631.774.430.500.713.332.713.072.70
CV.Henco Bellitone42382.452.340.190.112.437.051.712.16
Air Pelepak Putih245.004.75--4.006.500.502.25
CV.Oktagon132.002.00-1.00-1.674.001.00
KT.Maju Bersame773.433.14--1.573.712.863.14
KT.Palm Oil36292.672.90-0.032.722.282.392.03
PT.Palmindo Billiton Berjaya142516.2010.920.270.324.803.0412.804.80
Kebun Air Cerucuk10142.702.640.300.141.501.432.101.36
CV.Putra Mandiri14-2.36-0.50-1.93-3.57-
Total/Average11301352- 0- 03.023.80- 0- 00.220.392.442.682.312.22- 0- 0
1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
LOADING RAMPFFB GRADING
FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%
18,434.26016,374.26088.8316,374.26011.17
Comments :
Outsider Suppliers
Deduction on poor quality from outsider was 4.00 % on 113.520 mt.
Main Menu
LF_TrashContent
PAGE 4.1
1.1.5.LOOSE FRUIT & TRASH CONTENT
No. of Grading% LooseTrash Content inTrash Content in
Fruit in LoadLoose Fruit (%)FFB %
ThisLastThisLastThisLastThisLast
NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth
1
2
3
4
5
6
7
8
9
10
11
12
Average00- 0- 0- 0- 0- 0- 0
NOOutsider Estate
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Average00- 0- 0- 0- 0- 0- 0
1.1.6.LOOSE FRUITS TO FFB RATIO
Total Tonnage% to FFB
NOESTATESThis MonthLast MonthThis MonthLast Month
1
2
3
4
5
6
7
8
1.1.7.STONES & TRASH IN FFB
Trash
NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB
1
2
3
4
5
6
7
8
Comments :
Main Menu
ProductionQuality
PAGE 5
1.2.PRODUCTION QUALITY
1.2.1.PRODUCTION OIL / DESPATCH OIL
PRODUCTIONDESPATCHMarketing
This MonthLast MonthThis MonthLast MonthSpecification
XS.D.XS.D.XS.D.XS.D.
3.740.004.020.004.610.1864.730.111
FFA %< 5.0
0.120.0010.120.0100.120.0050.120.006< 0.25
Moisture (VM) %
0.0220.0010.0220.0010.0220.0010.0230.001
Dirt %
--------
Peroxide Value %
2.74-2.840.1002.75-2.680.112
DOBI> 2.31
ANALYSIS RESULT BY (KDC/TQCC)
1st Week2nd Week3rd Week4th WeekTaiko
SAMPLEAverageStandard
FFA0.003.0 Max
VM0.000.13 Max
DIRT0.000.03 Max
PEROXIDE VALUE0.000.60 Max
IODINE VALUE0.0050 - 54
DOBI VALUE0.003.0 Min
CAROTENE0.00600 Min
E233 (1% CORR.)0.001.20 Max
E269 (1% CORR.)0.000.20 Max
IRON0.005.0 - 3.0
PHOSPHORUS0.008.0 - 5.0
D.F. (Delta Y)0.0020.0 Min
QUALITY RATING0.00NIL
Comments :
1.CPO quality were within in market spesification.
Main Menu
ProdDesKernel
PAGE 6
1.2.2.PRODUCTION / DESPATCH KERNEL
PRODUCTIONDESPATCH
THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING
XS.D.XS.D.XS.D.XS.D.SPECIFICATION
MOISTURE %5.180.0875.110.0955.960.006.300.006%
DIRT %6.730.4206.910.9626.150.006.100.007%
FFA %0.870.2150.980.1141.220.001.600.00
TOTAL BROKEN KERNEL %27.401.4024.343.2625.600.0024.540.00
STONE CONTENT %1.190.111.220.181.200.001.300.00
1.2.3.CPO DESPATCH
BUYERMILLBUYER'S+ / -
NETNETON MILL
WEIGHTWEIGHTNET WEIGHT
tntntn
1-SWP REFINERY3888.0503886.140-1.910
2-0.000
3-0.000
4-0.000
5-0.000
6-0.000
7-0.000
8-0.000
9-0.000
10-0.000
3888.0503886.140-1.910
1.2.4.PK DESPATCH
BUYERMILL
NET
WEIGHT
tn
1-KCP SWP948.830
2-
3-
4-
5-
6-
7-
Total :948.830
1.2.5.CXC REPORT
THIS MONTHLAST MONTH
Total CPO tankers dispatched with active GPS (A)
Total CPO tankers dispatched with non-active GPS (B)
Total CPO tankers dispatched with no GPS installed (C)230260
Total number of CPO tankers dispatched (A+B+C)230260
No. of loads with the weight shortage of 80kg and above
Comments :
1. Kernel quality were within in house target.
Main Menu
CPODes
PAGE 6.1
EXTRACTED FROM CXC REPORT
CPO Despatch Loads With Weight Shortage of 80kg and Above
LOADS FROM MONTH: June 2014
Weight Details (MT)Actual oil recovered (MT) at Mill (B)Charges to the transporters (MT) *Tanker with GPS
Ticket NoDriverVehicleDateMillBuyerLoss (A)Buyer
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
Total0.0000.0000.000
* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
Main Menu
GPSRep
PAGE 6.2
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT PT.PARIT SEMBADA ON June 2014
On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
No.Tanker numberDateTimeAction Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
Total0.000
Main Menu
COP
PAGE 7For amount fields, please fill up this section in Rupiah.
1.3.COST OF PRODUCTIONExchange Rate (RM1)3691Rp
(Basis : Cost per tonne CPO)Exchange Rate (RM1) for Todate3596.11Rp
ThisThis
MonthTodateYear ' sMonthTodateYear ' s
June 20149 mthsEstimateJune 20149 mthsEstimate
RM / tnRM / tnRM / tnRp / tnRp / tnRp / tn
Indirect Cost26.6642.5827.9698,417.11153,124.32103,188.99
Depreciation75.4692.5266.36278,539.33332,712.40244,948.04
Manufacturing Cost72.5779.2177.64267,870.46284,844.45286,561.45
Ex-Mill Cost174.70214.31171.96644,826.90770,681.17634,698.48
Cooking Oil Cess0.000.000.00
Palm Oil Stabilisation Cess0.000.000.00
CPO (Sabah) Sales Tax0.000.001.264,648.19
Despatch & Selling5.029.9926.9318,510.9835,913.9399,411.45
TOTAL EXPENDITURE179.72224.30200.15663,337.88806,595.10738,758.12
A/cThis MonthEstimateCommentsThis MonthEstimate
CodeRM/ton CPORM/ton CPODiff. (%)Rp/ton CPORp/ton CPO
IC 112.390.4083.3%Over expenditure due to Medicine for Workers.8,810.651,472.29
PK 4712.694.4864.7%Over expenditure due to Maintenance of Land Application.46,830.9216,519.35
PK 512.541.4941.5%Over expenditure due to Maintenance of Sterilization.9,368.115,482.93
PK 557.275.6222.7%Over expenditure due to Maintenance of Digesters/pressing.26,848.1220,747.07
PK 643.861.8053.5%Over expenditure due to Replacement of Safety Equipment.14,247.706,632.03
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
Comments :
1. High cost due to low crop processed.
Main Menu
Please enter the exchange rate at the main screen
ProcPerf
PAGE 8
2PROCESS PERFORMANCE
2.1.STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-
FunctionX (min)S.D.
Deaeration2.000.00BarPsi
1st. Peak(1.41 Bar / 21.34 psi)8.000.001.4121.34
1st. Peak exhaust5.000.00
2nd. Peak(1.7 Bar / 28.45 psi)5.500.001.728.45
2nd. Peak exhaust2.500.00
3rd. Peak(1.7 Bar / 35.56 psi)8.000.001.735.56
3rd. Peak exhaust--
4th. Peak(0 Bar / 0 psi)--00
Holding Time25.000.00
Final exhaust9.000.00
Steaming cycle65.000.00
Door Open to Door Shut Time
This MonthLast Month
XS.D.XS.D.
USB after 1st Threshing (%)1.510.1031.520.067
USB after 2nd Threshing (%)0.570.1300.590.163
Threshing Efficiency (%)62.250.0061.180.00
STERILIZER CONDENSATE
This MonthLast Month
XS.D.XS.D.
Steriliser condensate (Oil Content in Wet Basis)7.29-8.75-
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
1. USB was below than in house target of 1%.
2. Sterilizer condensate is being recycled to the sludge separator.
Main Menu
DigPressStation
PAGE 9.0
2.2.DIGESTING & PRESSING STATION
2.2.1.DIGESTER TEMPERATURE OC
ThisMonthLastMonth
DIGESTERXS.D.XS.D.
Digester No. 195094.000.00
Digester No. 295095.000.00
Digester No. 395095.000.00
Digester No. 495095.000.00
Digester No. 5
Digester No. 6
Digester No. 7
Digester No. 8
Digester No. 9
Digester No. 10
Digester No. 11
2.2.2.PRESSING
PressPressPressPressPressPressPressPressPressPressPressAverage
No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9No. 10No. 11
OIL LOSS ON WET BASIS (OLWB)This MonthX4.744.694.724.664.70
S.D.----0.00
Last MonthX4.904.724.784.564.74
S.D.----0.00
OIL LOSS ON DRY BASIS (OLDB)This MonthX7.727.647.657.647.66
S.D.0.0740.0920.0670.0810.08
Last MonthX7.637.647.617.527.60
S.D.0.0620.2150.1300.1180.13
NUT BREAKAGE (%)This MonthX15.4716.5116.4516.5016.23
S.D.1.7901.4571.7340.9471.48
Last MonthX17.9918.5818.2918.8018.42
S.D.1.0150.9690.9580.6120.89
PRESS RUNNING HOURSThis MonthX251.86279.77243.92227.38250.73
S.D.----0.00
Last MonthX298.69284.59314.48271.73292.37
S.D.0.00
Comments :
1. All digesters temperature were satisfactory.
2. The oil losses ex-presses were maintained satisfactory.
Main Menu
DigPressStation2
PAGE 9.1
2.2.3.
True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
X61.7861.8111.2711.5149.3549.26
S.D.
N
Main Menu
EFBPressing
PAGE 9.2
2.2.4.EFB PRESSING
PressPressPressPressSuperSuper
No. 1No. 2No. 3No. 4Press 1Press 2
PRESS RUNNINGThis Month326.68139.05276.47
HOURSLast Month242.50265.35282.27
DOWN TIMEThis Month
Last Month
2.2.5.
OIL RECOVERED
This MonthLast Month
F F A(%)
DOBI
VM(%)
OLWB(%)
Press Fibre (OLDB)
Ratio EFB Liquor to FFB (%)
2.2.6.SPLITTER
Running HoursRUNNING HOURS
This MonthLast Month
No. 1
No. 2
Comments :
Main Menu
ClarificationStation
PAGE 10
2.3.CLARIFICATION STATION
2.3.1.CLARIFICATION TANK
This MonthLast Month
Tank 1Tank 2Tank 3Tank 1Tank 2Tank 3
Temperature OCX94909490
S.D0.000.000.000.00
% Oil in underflowX6.672.197.042.57
(% OLWB)S.D0.4190.4150.5500.636
2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
S1S2S3C1C2C3C4C5C6C7C8C9
% Oil loss on wet basis (x)This MonthX0.45-0.850.860.900.91-0.850.900.92
S.D0.047-0.0540.0370.0630.035-0.0610.0360.092
Last MonthX0.44-0.980.990.960.990.980.980.970.97
S.D.0.125-0.0340.0270.0670.0210.0330.0230.0320.032
Operating Hours (hrs)T MthX310.42-292.09215.05277.48202.57-322.58316.84128.39
L MthX363.80-363.49285.6362.63200.76-169.28380.6368.59
Nozzle size (mm)T MthX1.70-1.701.701.701.70-1.701.701.70
L MthX1.70-1.701.701.701.70-1.701.701.70
Separate Waste Basculator (mt)T MthX
L MthX
Oil losses on Absolute Terms (Kg/tn FFB)T MthX
L MthX
Comments :
1. The oil content in underflow for both CST were acceptable.
2. Oil losses centrifuge and separator were well maintained.
Main Menu
Decanter
PAGE 11
2.3.2.DECANTER (D)
InletSolid PhaseLight PhaseHeavy Phase
Temperature (oC)This Month
Last MonthD1D2D1D2D1D2
Oil % (x)This MonthX
S.D
Last MonthX
S.D.
VM % (x)This MonthX
S.D
Last MonthX
S.D.
NOS % (x)This MonthX
S.D
Last MonthX
S.D.
Operating HoursT MthX
L MthX
Comments :
Main Menu
Dilution
PAGE 12
2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS
This MonthLast Month
XS.D.XS.D
DILUTION RATE %26.2026,13
Separator Waste to FFB ratio0.3333.00
Decanter cake to FFB ratio
Absolute Oil loss in Separator/Centrifuge kg/mt FFB2.312.34
Absolute Oil loss in Decanter Cake kg/mt FFB
Total Oil loss kg/MT FFB2.310.002.340.00
2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionThis MonthLast Month
After Deoiling tank (OLWB)0.980.99
After Cooling pond
Comments :
1. Total absolute oil loss was below than in house target 4.0 kg/mt FFB.
Main Menu
Purifier
PAGE 13
2.3.5.PURIFIER & VACUUM DRYER
PURIFIERBefore PurifierAfter Purifier
No: 1No: 2No: 1No: 2No: 3No: 4No: 5
% VMThis MonthX0.48-0.48-
S.D0.005-0.005-
Last MonthX0.47-0.47-
S.D.0.005-0.005-
% DirtThis MonthX0.044-0.024-
S.D0.001-0.005-
Last MonthX0.044-0.024-
S.D.0.006-0.006-
VM Rem. EffThis MonthX----
S.D----
Last MonthX----
S.D.----
Dirt Rem. EffThis MonthX--45.45-
S.D----
Last MonthX--45.45-
S.D.----
2.3.6.VACUUM DRYER
VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.
XS.DXS.DXS.D
No: 1This Month690.000.480.0040.120.02475.00
Last Month690.000.470.0050.120.02274.47
No: 2This Month
Last Month
No: 3This Month
Last Month
Comments :
1. Satisfactory performance.
Main Menu
NutKernelStation
2.4.NUT & KERNEL STATIONPAGE 13.1
2.4.1.NUT SILO & KERNEL SILOS
DESCRIPTIONNo: 1No: 2No: 3No: 4
% VM Fresh NutThis MonthX21.78
S.D0.041
Last MonthX21.73
S.D.0.024
% Dried NutThis MonthX19.50
S.D0.036
Last MonthX19.53
S.D.0.045
% Drying EfficiencyThis MonthX10.47
S.D0.124
Last MonthX10.12
S.D.0.253
2.4.2.KERNEL SILO
This MonthLast Month
1234512345
Temperature oCTop
Middle
Bottom545655565554
% VM Fresh KernelX22.7822.7422.7322.6922.7022.70
S.D0.0380.0310.0230.1580.1220.122
% Dried KernelX5.205.225.135.125.215.09
S.D0.1340.2210.0870.0660.0860.062
% Drying Efficiency77.1777.0477.4377.4377.0577.58
Comments :
1. Satisfactory performance.
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NutCrackingEff
2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2
R I P P L E M I L L
Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9No: 10No: 11
XSDXSDXSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Nut (%)83.231.228
Broken Nut (%)10.981.111
Whole Kernel (%)4.000.451
Brokern Kernel (%)1.790.256
R I P P L E M I L L
Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9No: 10No: 11
XSDXSDXSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Kernel (%)23.681.34222.401.04523.330.66123.701.532
Broken Kernel (%)22.611.41324.340.96623.410.77922.711.529
Uncracked Nut (%)0.380.3140.200.0670.320.0980.680.506
Half cracked Nut (%)1.930.3551.710.1871.860.1742.040.256
Nut Cracking Eff.Kernel Recovery Eff.
XSDXSD
Ripple Mill No: 196.890.62399.420.163
Ripple Mill No: 298.010.18699.400.176
Ripple Mill No: 397.810.23999.410.167
Ripple Mill No: 497.180.57499.490.225
Ripple Mill No: 5
Ripple Mill No: 6
Ripple Mill No: 7
Ripple Mill No: 8
Ripple Mill No: 9
Ripple Mill No: 10
Ripple Mill No: 11
Comments :
1. Nut cracking efficiency of the ripple mills were satisfactory.
Main Menu
KernelLosses
PAGE 14
2.4.4.KERNEL LOSSES / COST
This MonthLast Month
Line 1Line 2Line 3Line 1Line 2Line 3
XSDXSDXSDXSDXSDXSD
Cyclone Fibre0.980.0440.990.0380.970.1520.980.126
LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage
0.990.0450.9700.0620.970.0720.990.086
Hydrocyclone (PK in wet shell)4.900.5644.780.622
Claybath0.880.0680.890.072
2.4.5.RUNNING COST
This MonthLast MonthTodate
Kernel Produced (mt)755.583967.889
Total Kaolin or Calcium Carbonate Cost (RM)Rp9,616,442.16Rp2,772,029.70
Other Cost e.g Sodium Silicate (RM)
Cost / MT of PK (RM)Rp12,727.18Rp.2864.00
Cost / MT of FFB (RM)Rp.521.66Rp.128.48
Comments :
1. Hydrocyclone crack mixture recycled to the claybath.
2. Cost of CaCO3 was higher than last month by Rp 393/MT FFB,due to adjustment of wrong issued in April and May'14. We have adjusted
the CaCO3 cost in stock AC June and Strictly informed the store clerk daily usage of CaCO3.
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BoilerPowerHouse
PAGE 15
2.5.BOILER / POWER HOUSE
2.5.1.BOILER HOUSE
DescriptionThis MonthLast MonthTodate
Boiler Chemical Cost (Rupiah)Rp4,169,778.55Rp5,932,920.00Rp35,017,207.75
Cost / MT FFB (Rupiah)Rp 226.2Rp 275.0Rp 259.5
2.5.2.POWER HOUSE
DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
Turbines>ShinkoAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers
No. 1 (2000 KW)358.400413.9353.640401.4602000
No. 2 (2000 KW)2000
No. 3 (0 KW)0
No. 4 (0 KW)0
Diesel Gen Set >CaterpillarCaterpillarCumminsListerOthers
No. 1 (250 KW)232.0216.910.610.13967.03744.02.682.69250
No. 2 (640 KW)152.0139.320.119.15836.05540.03.443.45640
No. 3 (640 KW)640
KwHr / mt FFB (Turbine + Genset)Steam Consumption per KwHr (Turbine)
2.5.3.TNB POWER SUPPLY
This MonthLast MonthTodate
KwHrRpKwHrRpKwHrRp
Palm Oil Mill
Rubber Factory
Ecomat Plant
Total0.000.000.000.000.000.00
Comments :
1.Cost of boiler chemical was lower than last month by Rp 49/MT FFB.
2. Satisfactory.
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WaterTreatment
PAGE 16
2.6.WATER TREATMENT PLANT
2.6.1.WATER CONSUMPTION
Water consumed
%
DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB
DomesticOwn1539.101989.606.167.280.08
Estate298.00268.001.190.980.016
Mill23135.7025070.2092.6591.741.26
FC
TOTAL24972.8027327.80100.00100.001.36
2.6.2.WATER TREATMENT COST
This MonthLast MonthTodate
Chemical Cost (RM)14422224.0413779616.07
Cost /m3 water (cts / m3)577.52504.23
Cost /mt FFB (cts / mt FFB)782.36638.66
Water Consumption (m3 / mt FFB)1.261.16
2.6.3.MONTHLY LICENCE COST
PUMPING RAW WATER FROM RIVER
This MonthLast MonthTodate
Total Volume of water (m3) consumed
Total Cost (RM)
Comments :
1. The cost was higher than last month by Rp 106/MT FFB.
Main Menu
General
PAGE 17
2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1.Visitation
DatePersonRemarks
2.7.2.Training
DateRemarks
2.7.3.Security
DateRemarks
2.7.4.OSH Matter
DateRemarks
2.7.5.RSPO Matter
DateRemarks
2.7.6.Amenities
DateRemarks
2.7.7.Water Supply
DateRemarks
2.7.8.EFB DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
2.7.9.DECANTER CAKE DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
Main Menu
General2
PAGE 17.1
2.8.0.Effluent Treatment
DateRemarks
2.8.1Mill Downtime
Line 1Line 2
DateHoursDetailsDateHoursDetails
Total00
2.8.2Housekeeping / Beautification / Linesite / Compound
DateRemarks
2.8.3.Others
DateRemarks
Comments
Main Menu
General3
PAGE 17.2
2.8.4.Effluent Result For June 2014
DOE LimitTQCC Result
apH
bBOD (mg / l)
cCOD (mg / l)
dTotal Nitrogen (mg / l)
eAmmonical Nitrogen (mg / l)
fTotal Solids (mg / l)
gSuspended Solids (mg / l)
hOil & Grease (mg / l)
2.8.5Trailing Report
Main Menu
ManPower
PAGE 18
3.0MANPOWER
3.1.EMPLOYEES
INDOCHINESEINDIANSOTHERSTOTAL
Executives123
Subordinate Staff1111
PBT0
KHT9292
KHL11
TOTAL105020107
3.2.SUBORDINATE STAFF LEAVE STATUS
LeaveLeaveLeaveLeave Taken Todate (C)
B/F fromEarned TodateTaken
Year '13for Year '14(A+B)ThisBal
No.NAMEPosition(Days)-A(Days)-BTotalMonth(A+B-C)
1Iwan SetiawanProd.Supervisor01212614-2
2ApriandyChief Clerk01212415-3
3HaryadiLab.Assistant212143122
4Asnawi AzizaChargeman812201614
5Zuli EffendiStore Clerk01212725-13
6Regison SurosoSupervisor B01212224-12
7Herriy GustantoStaff Office012124111
8RobaniStaff Umum012122111
9Yeniati LaiaStaff Office012122111
10DedyForeman1312250178
11Joni SuhendarSupervisor A01212293
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
Comments :
Main Menu
Employee
PAGE 18.1
3.3EMPLOYEE (MILL WORKERS)
(A)CHECKROLL
EmployeesDependants (Resident)Total
(1) INDONESIANMaleFemaleSub TotalMaleFemaleSub Total
Chinese- 0- 0- 0
Indian- 0- 0- 0
Others91293- 093
Grand Total91293- 0- 0- 093
(2) NON-INDONESIAN
Sri Lanka- 0- 0- 0
India- 0- 0- 0
Indonesia- 0- 0- 0
Bangladeshi- 0- 0- 0
Thai- 0- 0- 0
Filipino- 0- 0- 0
Grand Total- 0- 0- 0- 0- 0- 0- 0
Total Checkroll91293- 0- 0- 093
(B)CONTRACT / TEMPORARY
EmployeesDependants (Resident)Total
(1) INDONESIANMaleFemaleSub TotalMaleFemaleSub Total
Chinese- 0- 0- 0
Indian- 0- 0- 0
Others- 0- 0- 0
Grand Total- 0- 0- 0- 0- 0- 0- 0
Main Menu
Appendix1
PAGE 19
Appendix 1
PROGRESS REPORT FOR THE MONTH
OF JUNE 2014
UnitThis MonthLast MonthTodatePrevious Todate
1.0FFB
1.1.1Weight of FFB processedMT18,434.26021,575.750134,961.660116,527.400
1.1.2EstimateMT20,798.00022,007.000189,288.000168,490.000
1.1.3Shift HoursHrs436.50464.503,594.003,157.50
2.0OIL MANUFACTURE
2.1.1Weight of Oil ProducedMT3,783.8484,380.10028,509.76324,725.915
2.1.2EstimateMT4,472.0004,732.00040,700.00036,228.000
2.1.3Oil Extraction Rate%20.5320.3021.12
2.1.4Estimate%21.5021.5021.50
2.1.5Press Running HoursHrs.1,002.931,169.497,128.456,125.52
2.1.6Production HoursHrs.312.00367.002,299.501,987.50
2.1.7Downtime (Line 1)Hrs.30.0030.00
2.1.8Downtime (Line 2)Hrs.- 0- 0
2.1.9Press Capacity per unitMT / hr18.3818.4518.93
2.2.0F.F.B. Manufactured / HoursMT / hr59.0858.7958.69
2.2.1Oil Recovered / HoursMT / hr- 0
3.0KERNEL MANUFACTURE
3.1.1Weight of kernel ProducedMT755.584967.8896,350.9455,595.361
3.1.2EstimateMT1,040.0001,100.0009,463.0008,423.000
3.1.3Kernel Extraction Rate%4.104.494.71
;3.1.4Estimate%5.005.005.00
3.1.5Production HoursHrs.320.00362.502,650.002,330.00
3.1.6Kernel Recovered / HrMT / hr2.362.672.40
4.0DESPATCH AND STOCK
4.1.1Oil DespatchedMT3,886.1404,373.47026,478.57022,592.430
4.1.2Oil in StockMT2,522.5132,624.805- 0- 2,522.513
4.1.3Kernels DespatchedMT948.8301,382.7006,029.6635,080.833
4.1.4Kernels in stockMT461.439654.685- 0- 461.439
- Packed / Bulk SiloMT133.136196.384- 0- 133.136
- Kernel in BagMT328.30458.300.00- 328.30
Remarks :
Main Menu
MajorMaintRep1
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JUNE 2014
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION
(4) HOISTING / TIPPER AND THRESHING STATION
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MajorMaintRep2
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JUNE 2014
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION
(8) CLARIFICATION STATION
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MajorMaintRep3
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JUNE 2014
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION
(12) EFFLUENT STATION
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MajorMaintRep4
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JUNE 2014
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
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Sheet1