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Kiev Kramatorsk COMPONENTS FOR CONTINUOUS CASTING MACHINES COMPONENTS FOR CONTINUOUS CASTING MACHINES Designed by marketing communications department CONTACT DETAILS Phone: +38 (06264) 3-70-80, 7-89-77 Full name: Public Joint Stock Company “Novokramatorsky mashinostroitelny zavod” Abbreviated name: PJSC “NKMZ” Postal address: 84305 Ukraine, Donetsk region Kramatorsk, NKMZ +38 (06264) 7-22-49 E-mail: [email protected] Web: www.nkmz.com RNNBO code: 05763599 Individual tax number: 057635905159 VAT-payer registration certificate: 06294529 HB № 001598 Fax:

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Page 1: Kiev - НКМЗnkmz.com/.../Components_for_continuous_casting_machines_en.pdf · Kiev Kramatorsk COMPONENTS FOR CONTINUOUS CASTING MACHINES Designed by marketing communications department

KievKramatorsk

COMPONENTS

FOR CONTINUOUS

CASTING MACHINES

COMPONENTS

FOR CONTINUOUS

CASTING MACHINES

Desig

ned

by m

ark

eting

co

mm

unic

atio

ns d

ep

art

ment

CONTACT DETAILS

Phone: +38 (06264) 3-70-80, 7-89-77

Full name: Public Joint Stock Company“Novokramatorsky mashinostroitelnyzavod”

Abbreviated name: PJSC “NKMZ”

Postal address: 84305 Ukraine, Donetsk regionKramatorsk, NKMZ

+38 (06264) 7-22-49E-mail: [email protected]: www.nkmz.com

RNNBO code: 05763599

Individual tax number: 057635905159

VAT-payerregistration certificate: 06294529 HB № 001598

Fax:

Page 2: Kiev - НКМЗnkmz.com/.../Components_for_continuous_casting_machines_en.pdf · Kiev Kramatorsk COMPONENTS FOR CONTINUOUS CASTING MACHINES Designed by marketing communications department

Solution approaches:• cylindrical shape of the ladle;• flat bottom;• correct selection of ladle inner configuration;• increase of ladle capacity;• application of optimum refractories.

LADLES AND TUNDISHES

Advantages of progressivecylindrical ladles with flat bottom:

� reduction of specific costs for refractories during operationowing to efficient capacity of the ladle;� increase of refractories service period;� increase of steel structure service period owing to shapeof the ladle;� increase of operational reliability.

Company Year

Ukraine

Quantity

Ukraine

Russia

EMZ, Yenakievo

Ilyich Iron and Steel Works,Mariupol

LPZ state unitary enterprise,Yartsevo

2000

2001

2004

2006

2007

2013

6

10

10

7

10

4EMZ, Yenakievo

Country

REFERENCE LISTLadles And Tundishes

Austria

� efficient arrangement of steel flow;� minimization of dead spots;� uniform steel heat transfer to each strand;� optimum conditions for non-metallic inclusions floating-up and theirfurther removal.

Main advantages of NKMZ tundishes:

Solution approaches:• delta-shaped ladle;• correct selection of ladle inner configuration and inner wallsinclination geometry;• increase of ladle capacity;• application of optimum crucible;• elimination of external sources for metal contamination.

Over recent years NKMZ has accumulated vast experience in manufacturing of continuous casting machineequipment. The crucial milestone in adopting this production line was the project under VOEST-ALPINE (VAI)order and engineering in regards to manufacture of radial segment and straightening zone components for slabcaster at ”Eko-Stahl” (USA) and supply of mechanical equipment and electric drives for the casters atNovolipetsk Steel Works (Russia) and Ilyich Iron and Steel Works (Ukraine).

NKMZ keeps developing technical level of the casters involving in the work the leading national and foreignscientific-research and design institutes.

Company Year

Ukraine

Russia

Country

Enakievo Steel Works

Omutninsk Steel Works

2003 1998

2007

Ukraine Azovelectrostal PJSC (Mariupol)

Amurmetall

State unitary enterprisefoundry and rolling factory

REFERENCE LISTBillet casters

REFERENCE LISTSlab casters

Company YearCountry

Eko Stahl Eisenhuttenstadt

2000LTV Steel Company2004

2001Novolipetsk Steel WorksRussia

2005Ilyich Iron and Steel Works, Mariupol

Azovstal Steel Works

2007Novolipetsk Steel WorksRussia

2008

Ukraine

Germany

USA

Billet casting machines designed by NKMZ are fitted with updated high-performance technologies regarding the continuous casting of high qualitysteel products. The machine design and technologies are based on its ownadvanced scientific, technological and engineering solutions.

The packaged supply from NKMZ JSC covers the following items and services: main mechanical�

equipment; interchangeable processing equipment; auxiliary equipment; media supply equipment;� � �

� � � � �electrical equipment; control system; instrumentation and automation; spare parts; engineering;� �supervision of erection and setting up; training.

Page 3: Kiev - НКМЗnkmz.com/.../Components_for_continuous_casting_machines_en.pdf · Kiev Kramatorsk COMPONENTS FOR CONTINUOUS CASTING MACHINES Designed by marketing communications department

Purpose:� to create temporary “bottom” in the mold before casting;� to discharge the ingot out of the mold into the strand by driven rollersof secondary cooling zone.Structural features:- dummy bar is a one-side flexibility chain which is connected with thehead by means of intermediate link;- to pull out the ingot better the front end of the head is made hook-shaped;- the hook is turned down enabling the head to disengage the ingotwhile separating from it;the dummy bar head is capable to rotate about the chain mounting axisto 90° and to be taken off upwards thanks to the presence of the slot inthe intermediate link.

Inflatable dummy barfor slab CCM

REFERENCE LIST

Company

Ukraine

Quantity

Russia

Country Name of the equipment

Combined chain dummy barfor billet-bloom CCM

Inflatable dummy bar

Dummy bar for billet CCM ?1

Dummy bar for billet CCM ?2

Dummy bar for billet CCM

Dummy bar for billet CCM

Dummy bar for billet CCM

Chain dummy bar, CCM 3№Ukraine

Azovstal Iron & Steel Works

CJSC “AzovElectroStal”

Yenakiieve Iron and Steel Works

Omutninsk Metallurgical Plant

SUE “Casting and Rolling Plant”, Yartsevo

OJSC “Amurmetal”, Komsomolsk-on-Amur

Ilyich Iron and Steel Works of Mariupol

20

1+3 головки

6+2

6+2

2

2

6

1к (12372 )kg

ROLLERS OF SLAB CCM

Idle rollers, driven rollersfor slab CCM section:composite rollers withsurfacing, water-cooled rollers

Solid-forged idle rollers,driven rollers for finishedproducts conveying

Guaranteed resistance capacity of the rollers, produced by NKMZ

Rollers' mounting site in CCM technological axis Resistance capacity, t

Rollers under mold

Casting arc segments rollers

Flattening zone segments rollers

First horizontal segment rollers

Other horizontal segment rollers

Composite rollers with surfacing, driven and idle rollers

Composite rollers with surfacing, driven and idle rollers.Solid-forged rollers.

Composite rollers with surfacing, driven and idle rollers.Solid-forged rollers.

Composite rollers with surfacing, driven and idle rollers

Solid-forged rollers

Construction feature

500 000

1 000 000

600 000

700 000

1 300 000

Diameter 150-360 mm

DUMMY BARS FOR BILLET AND SLAB CCM

Year

2005-2014

2012

2003

2004

2007

2007

2007

2006

Dummy barfor billet CCM

Chain dummy barfor slab CCM

Diameter 150-360 mm

Page 4: Kiev - НКМЗnkmz.com/.../Components_for_continuous_casting_machines_en.pdf · Kiev Kramatorsk COMPONENTS FOR CONTINUOUS CASTING MACHINES Designed by marketing communications department

SLAB CCM SEGMENTS

CCM rollers diameter from 150 mm to 500 mm

REFERENCE LIST

Eco-Steel, uEisenh ttenstadt

LTV Steel Company

OJSC “NLMK”

Azovstal Iron and Steel Works

Ilyich Iron and Steel Works of Mariupol

OJSC “NLMK”

OJSC “NLMK”

OJSC “NLMK”

Azovstal Iron and Steel Works

Azovstal Iron and Steel Works

OJSC “NLMK”

2000

2000

2001

2004-2005

2004-2005

2004-2005

2007

2007

2007 2-201

2003-2010

2009

2010

20 11

2013

Company Year

Russia

Country

Germany

USA

Russia

Ukraine Azovstal Iron and Steel Works

Russia

Azovstal Iron and Steel Works

Azovstal Iron and Steel WorksUkraine