Kick-Off Meeting BLD4 Vinaconex E&C Rev.3 (END)

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    VINACONEX E&C

    AGENDA FOR NSRP BLD4-ZONE 2

    AUG 2014

    VINACONEX E&C KICK OFF MEETING

    AGENDA FOR NSRP BLD4-ZONE 2

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    1. INTRODUCTION ABOUT VINACONEX E&C

    2. SITE LAYOUT & SITE ESTABLISHMENT

    3. SITE ORGANIZATION CHART & SUBCONTRACTOR

    LIST4. HSE PLAN & PROCEDURE

    5. QC PLAN & PROCEDURE

    6. DETAIL SCHEDULE

    TABLE OF CONTENTS

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    COMPANY ORGANIZATION CHART

    FIELD OF OPERATION

    EXPERIENCED PROJECTS:

    THI VAI GRINDING TERMINAL

    PHU MY ROLLING STEEL PLANT

    DUNG QUAT REFINERY

    NGHI SON CEMENT FACTORY

    DAMEN SONG CAM SHIPYARD

    1. INTRODUCTION ABOUT VINACONEX E&C

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    Building

    Construction

    Industrial

    Construction

    Infrastructure

    Construction

    Project

    Management

    Realestate

    Development

    VINACONEX E&C

    FIELD OF OPERATION

    VINACONEX E&C is a general construction company, offers a

    broad range of professional services in project management

    and engineering as follows:

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    VINACONEX E&C

    COMPANY ORGANIZATION CHART

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    EXPERIENCED PROJECT

    Client: Holcim Vietnam

    Location: Vung Tau

    province, Vietnam

    Construction period:

    From Jun 2003 to Aug 2004

    THI VAI GRINDING TERMINAL

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    EXPERIENCED PROJECT

    Client: Southern Steel

    Corporation

    Location: Vung Tau

    province, Vietnam

    Construction period:

    from 10/2003 to 1/2009

    PHU MY ROLLING STEEL PLANT

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    EXPERIENCED PROJECT

    Client: PetroVietnam

    Location: Dung Quat Economic Zone,Quang Ngai province, Vietnam

    Construction period:

    From Mar 2006 to Feb 2009

    DUNG QUAT REFINERY

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    EXPERIENCED PROJECT

    Client: Nghi Son Cement Corporation

    Location: Tinh Gia, Thanh Hoa

    province, Vietnam

    Construction period:

    From 2007 to 2009

    NGHI SON CEMENT PLANT EXPANSION PHASE II

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    EXPERIENCED PROJECT

    Client: Damen Song Cam Shipyard

    Co., Ltd.

    Location: Thuy Nguyen , Hai Phong

    province, Vietnam

    Construction period:From 3/2013 to 3/2014

    DAMEN SONG CAM SHIPYARD PROJECT

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    SCOPE OF WORKS

    PACKAGE 5

    Cast in place Conc: 6485 m3

    Form : 21904 m2

    Rebar : 660 ton

    Excavation : 8000 m3

    Backfilling : 6725 m3

    Remove soil : 2163 m3

    AREA

    SS-M01 : 525 m2

    ISB-11 : 353 m2

    SS-U04 : 551 m2

    ISB-12 : 506 m2

    SS-U01 : 910 m2

    SS-M02 : 1028 m

    2

    Utility operator shelter: 150 m2

    PACKAGE 4

    PPU (U-061)

    CDU (U-010, 011, 012)

    KHDS (U-013)Aromatics (U-

    047, 048, 049)

    1/11/2014

    15/9/2014

    15/9/2014

    15/9/2014

    Pile headtreatment

    Finishingworks

    FurnitureSteel

    structure

    Earth work

    HVAC

    Grounding&

    Lightning

    Firefighting

    work

    Plumbing

    work

    Electrical

    ReinforcedConcrete Sanitary

    M&EConstruction

    PACKAGE: BLD4

    ZONE 2

    ISB-07

    SS-P05

    SS-P04

    ISB-03

    SS-P01

    AT Catalyst

    house

    Peroxide Storage building

    Packing

    Storage

    ISB-01

    Extrusion

    Shelter

    SS-P08

    ISB-10

    POS-1

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    TEMPORARY FACILITIES AT SITE

    WORKSHOP

    WORKSHOP

    WORKSHOP

    VINACONEX E&C

    MAIN SITE OFFICEWORKSHOP

    MAIN SITE OFFICELocation: E100

    Area: 100m2

    EQUIPMENTS MOBILIZATIONExcavator 0.7 -1.2 m3 : 4

    Compactor : 6

    Bar Cutting Machine : 8

    Bar-bending Machine : 8

    Welding machine : 12

    High-pressure Pump : 8

    AT Catalyst

    house

    Peroxide Storage building

    Packing

    StorageSS-P08

    ISB-07

    SS-P01

    ISB-01

    SS-P05

    SS-P04

    ISB-03

    Extrusion

    Shelter

    ISB-1025/8/2014

    25/8/2014

    25/8/2014

    1/10/2014

    POS-1

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    TEMPORARY DRAINAGE SYSTEM

    - For general layout, Vinaconex E&C shall set up temporary trench

    (W=600mm, H=400mm) around building (clear space of minimum3m on all sides of building border).

    -All the temporary trench shall be connected to projects gutter

    along temporary road.

    - For each excavation, rainwater or underground water shall becollected from catch basin and discharged to temporary trench

    system.

    - At least 2 high-pressure pumps for each location are always

    available for pumping rainwater from excavation to temporary

    gutter.

    - All the temporary trenches are always maintained.

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    WORKER CAMP & TRANSPORTATION

    NSRP LOCATION

    WORKER CAMP

    Area:1100m2

    Distance: 2km

    Capacity: 160persons

    Density:4.5m2/worker

    Address : Anh Phat Land

    TYPICAL WORKER CAMP

    WORKER CAMP SCHEDULE

    (According to manpower mobilization plan)

    Phase 1: Construction for 80 persons:

    from 25/08/2014 to 10/10/2014

    Phase 2: Construction for 80 persons:

    from 15/12/2014 to 30/1/2015

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    PLAN FOR CRITICAL WORK

    - VINACONEX E&C shall maximize the structure work schedule for having more

    spare time to execute and test waterproofing work, finishing concrete surface...

    - We may use concrete curing compound and admixture for shortening concretecuring period and increasing ultimate concrete strength, so the next works

    (removing formwork and supporting scaffolding) shall be start sooner.

    - Construction procedure and testing shall be strictly comply with projects

    requirement and Manufacturers standard.

    STRUCTURE WORK

    RAINY SEASON

    - VINACONEX E&C shall set up temporary open gutter to catch rainwater fromconstruction site and discharge to project temporary gutter (beside project

    temp. road).

    - At least 2 high-pressure pumps for each location shall be standby for pumpingrainwater from excavation to temp. gutter.

    - We may consider to work at night shift when the schedule is in critical status.

    - In order to minimize the affection of monsoon climate, VINACONEX E&C shallmobilize all the workforce for boosting up the schedule of outer work finish

    before rainy season.

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    COMMUNICATION CHANNELS

    1. SITE MANAGER

    Mr. Nguyen Duy Quang

    Email: [email protected]

    Tel: (84) 0912.789.7882. DEPUTY SITE MANAGER

    Mr. Hoang Duc Tung

    Email: [email protected]

    Tel: (84) 0903.224.148

    3. CONSTRUCTION MANAGER

    Mr. Le Ngoc Tung

    Email: [email protected]

    Tel: (84) 0985.111.083

    4. Q.S MANAGER / DOC. CONTROLLER

    Mr. Dang Hoang Hai

    Email: [email protected]

    Tel: (84) 0912.433.677

    5. Q.C MANAGER

    Mr. Nguyen Cong Hien

    Email: [email protected]

    Tel: (84) 0984.839.0306. HSE MANAGER

    Mr. Vu Minh Duc

    Email: [email protected]

    Tel: (84) 0904.255.540

    7. M&E MANAGER

    Mr. Nguyen Sy Minh

    Email: [email protected]

    Tel: (84) 0904.546.407

    PROJECT MANAGER

    Mr. Vu Ba Dat

    Email: [email protected]

    Tel: (84) 0912.152.931

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    LIST OF SUBCONTRACTOR

    STT Subcontractor's name (estimated) Scope of work Remark

    1

    Vimeco M&T

    Fabrication and erection of steel structure worksLilama 10

    or to be submit later

    2

    Sakura Batching Plant

    Supply ready mix concrete & concrete pumpCMC Batching Plant

    Vimeco Batching Plant

    or to be submit later

    3

    Sohaco Vietnam

    Raised access floor, vinyl floorAbtech

    Anh Ngoc Thanh

    or to be submit later

    4

    Da Phuc Mechanical ., jsc

    Doors & window workGalaxy Vietnam

    Vina-sanwa Co., Ltd

    or to be submit later

    5

    Dai Nghia .,jsc

    Executing M&E workDQA Engineering Co., Ltd.

    KD Vietnam .,jsc

    or to be submit later

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    HSSE CERTIFICATE

    HSSE POLICY

    HSSE DOCUMENT STATUS

    4. HSSE PLAN & PROCEDURE

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    HSSE PLAN & PROCEDURE

    VINACONEX E&C determines that HSE work is the top workamong all other operations, on site as well as in the office. HSE

    is the foundation for a sustainable development.

    We put it at most care to the health, safety and work

    performance of workers.

    VINACONEX E&C urge all its affiliates to conform this HSE

    plan and support adequately for management mechanism to

    execute this HSE policy.

    VINACONEX E&C ensure that

    the HSE standards are met

    throughout the construction

    process, based on the projects

    standards and the Vietnamese

    standards.

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    HSSE CERTIFICATE

    Vinaconex E&C., JSC archives the capability to control the environmentalsystem and workspace safety according to ISO 14001:2004 and OHSAS18001:2007

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    HSSE DOCUMENT STATUS

    No Items Status Schedule of submission

    1 HSSE Management Plan Ready 12/08/2014

    2 Traffic Management Plan Preparing 20/08/2014

    3 Waste Management Plan Ready 12/08/2014

    4 Security Management plan Ready 12/08/2014

    5 Accommodation Management Plan Preparing 25/08/2014

    6 Emergency Response Plan Ready 12/08/2014

    7 Method statement for night work Preparing 25/08/2014

    8 Management plan for working at high level Preparing 25/08/2014

    9 Incident Management Plan Preparing 25/08/2014

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    Q.C SITE ORGANIZATION

    Q.C POLICY

    Q.C CERTIFICATE

    5. Q.C PLAN & PROCEDURE

    MAIN MATERIAL SUPPLIER (REBAR, CONCRETE)

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    Q.C SITE ORGANIZATION CHART

    HSSE Section

    HSSE Officers

    Technical Section

    Site Engineers

    QC Staff

    Truong Khac Chien

    Nguyen Xuan Tung

    Ta Anh VinhTran Xuan Kieu

    Project Manager

    VINACONEX E&C

    QC Manager

    Nguyen Cong Hien

    Tel: 0984.839.030

    Email:

    [email protected]

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    QUALITY CONTROL PLAN

    PQP (Project Quality Plan

    ITP(Inspection & Test Plan)

    Quality Audit Plan

    Vinaconex E&C., JSC committesto an effective and comprehensiveQuality management systemaccording to ISO 9001:2008

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    Q.C DOCUMENT STATUS

    Nos Document StatusSchedule of

    Submission

    1 Project Quality Plan Ready 12/08/2014

    2 Nonconformity Control procedure Preparing 20/08/2014

    3 Quality audit plan Ready 12/08/2014

    4 ITP for excavation and backfilling plan Ready 12/08/2014

    5 ITP for concrete work Ready 12/08/2014

    6 ITP for compaction trial and compaction plan Preparing 20/08/2014

    7 ITP for Architecture finishing works Preparing 20/12/2014

    8 Material handling procedure Preparing 25/08/2014

    9Inspection and Test Equipment/ Tool list with

    Calibration ProcedurePreparing 22/08/2014

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    REBAR SUPPLIERS

    NSRP LOCATION

    KYOEI VIET NAM

    SSE

    STEEL SUPPLIER 1

    Brand: Hoa Phat Steel

    Factory: Hung Yen province

    VIS, HOA PHAT

    STEEL SUPPLIER 2

    Brand: Vietnam Italy Steel (VIS)

    Factory: Hung Yen province

    STEEL SUPPLIER 3

    Brand: SSE Steel

    Factory: Hai Phong province

    STEEL SUPPLIER 4

    Brand: Kyoei Steel

    Factory: Ninh Binh province

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    READY MIX CONCRETE SUPPLIERS

    NSRP LOCATION

    VIMECO BATCHING

    PLANT60 + 90m3/h

    CMC BATCHING

    PLANT120 + 90m3/h SAKURA BATCHING

    PLANT120 + 90m3/h

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    MANPOWER CHART

    CONSTRUCTION SCHEDULE FOR BLD4S BUILDING

    EQUIPMENT MOBILIZATION

    6. DETAIL SCHEDULE

    EQUIPMENT MOBILIZATION

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    CONSTRUCTION SCHEDULE FOR BLD4

    PAGE

    1/3

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    CONSTRUCTION SCHEDULE FOR BLD4

    PAGE

    2/3

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    CONSTRUCTION SCHEDULE FOR BLD4

    PAGE

    3/3

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    MANPOWER CHART

    - Max labors: 310 persons at Mar. 2015

    - Average accommodation: 200 persons. 100%

    95%

    40%

    Vietnamese worker

    Northern Vietnamese worker

    Local worker (Tinh Gia, Thanh Hoa)

    PORTION OF LABOR ORIGIN

    15/09/2014 1/11/2015

    0

    50

    100

    150

    200

    250

    300

    350

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

    Tet Holiday of

    VN (10days)

    Peak point with

    310 workers

    Manpower

    (Half month)

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    TYPE OF WORKER MAX. ofWorker

    Number

    1 Sep

    14 1 Oct 14 1 Nov 14 1 Dec 14 1 Jan 15 1 Feb 15 1 Mar 15 1 Apr 15 1 May 15 1 Jun 15 1 Jul 15

    30 15 30 15 30 15 30 15 30 15 30 15 30 15 30 15 30 15 30 15 30

    Excavation worker15 15

    -20

    -5 5 5

    - - - 5 - - - - - - - - -

    Pile head treatment

    worker20

    10 20-

    20- -

    5 10 5- - 5 - - - - - - - - -

    Rebar worker 77- 25 70 70 77 46 28 38 37 37

    - 1636 36 32 32

    - - - - -

    Formworker (capenter) 148 - 38 116 116 148 95 61 50 14 14 - 4 17 17 8 8 8 - - - -

    Concrete worker 47- 15 29 43 47 34 22 12 24 24

    - 1424 24 24 20 20

    - - - -

    Masonry worker 43-

    - - - - -3 27 43 27

    - 148 3

    - -3 20 17 17 17

    Plastering worker 34-

    - - - - - -3 25 34

    - 1114 3 3

    - - -9 9 9

    Painting worker 81-

    - - - - -9 39 13 29

    - 5981 42 39 23 7

    -6 6 8

    Door and window

    worker 12 - - - - - - - - - - - 12 2 4 4 2 - - - 3 -

    Steel structure worker 41-

    - - - -6 22 38

    - 3941 25 23 15 11 7 7 7 7

    Ceiling worker 29-

    - - - - - - - - - - 298 9 4

    - - - -4

    -

    Tilling worker 9-

    - - - - -5 8

    - 39 9 3

    - - -3 3

    -

    Access floor worker 14-

    - - - - - - - -4

    - 211 14 5

    - - - - - -

    M&E worker 85- 4 17 17 31 34 49 52 57 53

    - 5059 85 66 60 41 30 27 27 27

    MANPOWER MOBILIZATION

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    EQUIPMENT MOBILIZATION

    Type of Equipment Max2014 2015

    10 11 12 1 2 3 4 5 6 7 8 9 10

    Excavator - 1 (m3) 2 1 2 - 1 - - - - - - - - -

    Excavator - 0,5 (m3) 5 4 5 3 4 2 1 4 1 1 - - - -

    Dump truck - 36 (m3) 17 17 13 3 8 3 - 3 - - - - - -

    Bulldozer D5 1 - - - - - - 1 - 1 - - - -

    Vibrator Compactor - 25 (ton) 1 - - - - - - 1 - - - - - -

    Vibrator Compactor - 5 (ton) 1 - - - - - - 1 - - - - - -

    Jumping compactor 20 - 5 20 9 - - 10 5 8 - - - -

    Pile head cutting machine 9 9 9 4 3 3 3 3 - - - - - -

    Rebar bending machine 5kW 10 4 8 10 8 6 4 4 4 4 - - - -

    Rebar cutting machine 5kW 10 4 8 10 8 6 4 4 4 4 - - - -

    Welding machine 23kW 20 8 16 20 16 12 8 8 8 8 - - - -

    Concrete batching plant 90 (m3/h) 7 2 6 7 5 4 2 1 1 1 - - - -

    Rod concrete compactor 22 6 14 18 22 22 20 16 16 16 - - - -

    Mortar mixer machine 80L 6 - - - 4 6 6 4 2 - 2 - - -

    Discharge water pump TSURUMI

    (0,5-3m3/1min) 7 3 7 7 4 4 4 5 3 2 - - - -

    Crane Kobelco 25 ton 4 - - - 4 3 1 2 1 1 - - - -

    Boom truck crane 10 ton 3 - - - 3 2 - 1 1 1 - - - -

    Boom lift 30m 3 3 2 1 1